scholarly journals THE DEVELOPMENT OF NEW CASTING ALLOYS INTENDED FOR OPERATION UNDER EXTREME CONDITIONS AND SOME TECHNIQUES OF MAKING CASTINGS FROM THEM

2016 ◽  
Vol 2 ◽  
pp. 51-60
Author(s):  
Mikhail Yamshinskij ◽  
Grigoriy Fedorov ◽  
Anatoliy Verkhovliuk

The article studies new heat-resistant and wear resistant materials for operation under extreme conditions, especially in the power industry. The methods that improve the quality of a metal in metal castings through the influence of alloying elements on its structure and properties have been considered. These methods are very effective for reducing the tendency of a metal to form a coarse–grained structure. The paper describes optimal techniques for melting special alloys in induction and electric furnaces. A set of rules for the selection of a melting temperature before pouring a metal into the casting forms depending on the dimensions, wall thickness, geometry of castings have been determined. The behavior of new alloys under the conditions of high temperatures, aggressive environments has been studied. It has been established that heat–resistant Cr–Al steels exhibit high heat resistance and wear resistance properties; they 6–8 times surpass Cr–Ni steels in oxidation resistance. The proposed Cr–Mn cast iron processed in an integrated manner with REM (rare earth metals) and Ti is superior to a basic cast iron in conditions of a heavy wear. Numerous industrial trials confirm the usefulness of recommended new casting materials for use under extreme conditions.

2014 ◽  
Vol 59 (2) ◽  
pp. 747-751 ◽  
Author(s):  
J. Szajnar ◽  
M. Stawarz ◽  
T. Wróbel ◽  
W. Sebzda

Abstract In paper problem concerning modification of grey cast iron EN-GJL-200 Grade, which is realized mainly by intensification of liquid metal movement in horizontal continuous casting mould containing electromagnetic stirrer is presented. The range of studies contains influence of electromagnetic field on morphology of graphite and usable properties i.e. tensile strength, hardness and machinability. Moreover the influence of velocity of ingot pulling on microstructure was analyzed. The results of studies and their analysis show possibility of improvement in quality of grey cast iron continuous ingot firstly in result of elimination of hard spots in structure by properly selection of velocity of ingot pulling and second in result of unification of size, shape and distribution of flake graphite by application of electromagnetic field.


2019 ◽  
Vol 943 ◽  
pp. 119-123
Author(s):  
Konstantin Bakhrunov

The work analyses the structure of coatings applied on heat resistant ZhS nickel alloys by circular chrome-aluminizing. The quality of produced diffusion coatings by circular method is confirmed by tests of plasticity under static and dynamic loading.


2018 ◽  
Vol 927 ◽  
pp. 43-47
Author(s):  
V.K. Afanasyev ◽  
A.P. Chernysh ◽  
S.V. Dolgova

This article develops a fundamentally new approach in the selection of optimal methods for restoring of worn surfaces of agricultural machines’ tools with the formation and application of technological repair units. Based on the systematization and linkage of modular worn-out surfaces, their operating conditions, technological environment and the choice of their optimal combinations, it found a low-cost method of restoring details with white cast iron to gain a necessary quality of a new surface layer.


2011 ◽  
Vol 214 ◽  
pp. 422-425
Author(s):  
Milan Turňa ◽  
Jozef Ondruška ◽  
Peter Nesvadba ◽  
Mária Behúlová

Process of cladding CuSn bronze on malleable cast iron was studied. Characteristics of welded materials are described. Preparation of welded materials is outlined. Selection of suitable explosive is discussed. Design of welding assembly is illustrated. Welding parameters and conditions are given. Bimetals were fabricated. The quality of fabricated bimetals was inspected by ultrasonic defectoscopy, strains were measured with a 3D scanner and the microstructure was studied by optical microscopy and EDX microanalysis.


2018 ◽  
Vol 925 ◽  
pp. 499-503
Author(s):  
Liubov V. Voronkova

The advantage of ultrasonic testing of iron castings prior to destructive control consists of an impressive reduction in time and costs, as well as the ability to assess the quality of the metal anywhere on the castings. According to the acoustic characteristics of cast iron it is possible to determine the form of graphite in it and its strength. The presence of chill in the metallic base and the thickness of the chilled layer is also determined by ultrasonic method. The use of electronic signal processing allows to distinguish it from high structural noise, which makes possible the testing of cast iron for a thickness of several meters. The use of transducers with phased array is the basis of the flaw detection of containers for nuclear waste from cast iron with globular graphite with a thickness of 500 mm.


2021 ◽  
Vol 3 (6) ◽  
pp. 17-26
Author(s):  
S-A.Yu. Murtazaev ◽  
A. Uspanova ◽  
M. Hadzhiev ◽  
V. Hadisov

The strength of plaster coatings depends on the quality of adhesion of the applied plaster layer with the base. The bases for applying plaster coatings are necessarily prepared, the technology of preparing the bases may differ depending on the coating applied. It is established that the closer the initial structures are in structure, the higher the quality of the plaster coating as a whole. According to geonics, the relationship of structures in building composites is based on basic properties, general physical and mechanical indicators, which equally apply to both the building plaster solution and the base. At the same time, a contact binder is allowed between the base and the plaster layer with similar indicators, the presence of which guarantees reliable adhesion and strength of the resulting coating. The use of plaster solutions on enriched fine substandard sands with complex modified additives makes it possible to improve the technological qualities of the mortar mixture, the physical and mechanical characteristics of plaster solutions and optimize the technology of applying the plaster coating. Successive application of plaster layers on technogenic sands with different size modulus allows creating a base rough coating on the base, which closes the main defects and creates the base for the next layer of plaster solution. The Chechen Republic has extensive reserves of very fine and fine local sands, which in their basic properties are inferior to medium- and coarse-grained sands, but with a rational selection of composition, enrichment of grain composition can be used to produce high-quality construction composites. To enrich the grain composition of fine local sands, it is proposed to use dropouts of concrete scrap crushing, the volumes of which are significant on the territory of the Chechen Republic. Dropout of concrete scrap crushing by chemical composition is suitable for enriching local fine sands and when selecting the composition of the plaster solution increases the physical, mechanical and technological properties of the mortar mixture.


2021 ◽  
Vol 6 (2(35)) ◽  
pp. 16-21
Author(s):  
M.B. Akramov ◽  
A.Sh. Khaitov ◽  
A.R. Umurzokov ◽  
R.M. Umurzokov

The structure and properties of cast iron castings depends not only on the chemical composition of molten cast iron and the technology of its smelting, but also on many other conditions such as cooling and crystallization of castings, especially on further solidification of castings in casting molds. The article presents the established dependences of the influence of the cooling rate of castings on the mechanical properties of the obtained parts, the investigated microstructures of experimental samples from the selected molding materials and it is established that the thermal conductivity of materials affects the structure of graphite in cast iron castings. Computer models of dependencies and regression equations of the processes are proposed.


2016 ◽  
Vol 15 ◽  
pp. 163-171
Author(s):  
M. G. Shcherbakovskiy

The article discusses the reasonsfor an expert to participate in legal proceedings. The gnoseological reason for that consists of the bad quality of materials subject to examination that renders the examination either completely impossible or compromises objective, reasoned and reliable assessment of the findings. The procedural reason consists ofa proscription for an expert to collect evidence himself or herself. The author investigates into the ways of how an expert can participate in legal proceedings. If the defense invites an expert to participate in the proceedings, then it is recommended that his or her involvement should be in the presence of attesting witnesses and recorded in the protocol. In the course of the legal proceedings an expert has the following tasks: adding initial data, acquiring new initial data, understanding the situation of the incident, acquiring new objects to be studied, including samples for examination. An expert’s participation in legal proceedings differs from the participation of a specialist or an examination on the scene of the incident. The author describes the tasks that an expert solves in the course of legal proceedings, the peculiarities ofan investigation experiment practices, the selection of samples for an examination, inspection, interrogation.


2019 ◽  
Vol 9 (01) ◽  
pp. 47-54
Author(s):  
Rabbai San Arif ◽  
Yuli Fitrisia ◽  
Agus Urip Ari Wibowo

Voice over Internet Protocol (VoIP) is a telecommunications technology that is able to pass the communication service in Internet Protocol networks so as to allow communicating between users in an IP network. However VoIP technology still has weakness in the Quality of Service (QoS). VOPI weaknesses is affected by the selection of the physical servers used. In this research, VoIP is configured on Linux operating system with Asterisk as VoIP application server and integrated on a Raspberry Pi by using wired and wireless network as the transmission medium. Because of depletion of IPv4 capacity that can be used on the network, it needs to be applied to VoIP system using the IPv6 network protocol with supports devices. The test results by using a wired transmission medium that has obtained are the average delay is 117.851 ms, jitter is 5.796 ms, packet loss is 0.38%, throughput is 962.861 kbps, 8.33% of CPU usage and 59.33% of memory usage. The analysis shows that the wired transmission media is better than the wireless transmission media and wireless-wired.


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