Study of the Composite Materials Optimal Structure Containing a Hollow Aluminum and Silica Microsphere Dependence on Humidity

2020 ◽  
Vol 12 ◽  
Author(s):  
Alexandra Atyaksheva ◽  
Yermek Sarsikeyev ◽  
Anastasia Atyaksheva ◽  
Olga Galtseva ◽  
Alexander Rogachev

Aims:: The main goals of this research are exploration of energy-efficient building materials when replacing natural materials with industrial waste and development of the theory and practice of obtaining light and ultra-light gravel materials based on mineral binders and waste dump ash and slag mixtures of hydraulic removal. Background.: Experimental data on the conditions of formation of gravel materials containing hollow aluminum and silica microsphere with opportunity of receipt of optimum structure and properties depending on humidity with the using of various binders are presented in this article. This article dwells on the scientific study of opportunity physical-mechanical properties of composite materials optimization are considered. Objective.: Composite material contains hollow aluminum and silica microsphere. Method.: The study is based on the application of the method of separation of power and heat engineering functions. The method is based on the use of the factor structure optimality, which takes into account the primary and secondary stress fields of the structural gravel material. This indicates the possibility of obtaining gravel material with the most uniform distribution of nano - and microparticles in the gravel material and the formation of stable matrices with minimization of stress concentrations. Experiments show that the thickness of the cement shell, which performs power functions, is directly related to the size of the raw granules. At the same time, the thickness of the cement crust, regardless of the type of binder, with increasing moisture content has a higher rate of formation for granules of larger diameter. Results.: The conditions for the formation of gravel composite materials containing a hollow aluminosilicate microsphere are studied. The optimal structure and properties of the gravel composite material were obtained. The dependence of the strength function on humidity and the type of binder has been investigated. The optimal size and shape of binary form of gravel material containing a hollow aluminosilicate microsphere with a minimum thickness of a cement shell and a maximum strength function was obtained. Conclusion.: Received structure allows to separate power and heat engineering functions in material and to minimize the content of the excited environment centers.

Author(s):  
A. S. Kalinichenko ◽  
V. A. Sheinert ◽  
V. A. Kalinichenko ◽  
A. G. Slutsky

The variety of requirements for friction pairs requires the development of different technologies for the production of tribological materials with reference to the operation modes. Composite materials obtained by the casting technology have been successfully applied for the normalization of the thermomechanical state of the steam turbines. These composites consist of the matrix based on copper alloys reinforced with cast iron granules. Because the structure and properties of cast iron are determined by the conditions of their production studies have been conducted on determination of preparation conditions on grain structure and properties of the synthesized composite material. Using an upgraded unit for production of granules technological regimes were determined providing narrow fractional composition. It has been found that granules formed are characterized with typical microstructure of white cast iron containing perlite and ledeburite. Microhardness of pilot cast iron granules is characterized by high values (from 7450 up to 9450 MPa) and depends on the size of the fraction. Composite materials obtained using experimental granules had a microhardness of the reinforcing cast iron granules about 3500 MPa, and a bronze matrix – 1220 MPa, which is higher than the hardness of the composite material obtained by using the annealed DCL-1granules (2250 MPa). Metal base of experimental granules in the composite material has the structure of perlitic ductile iron with inclusions of ferrite not exceeding 10–15% and set around a flocculent graphite. As a result, the increase of physical-mechanical properties of finished products made of composite material is observed. 


Author(s):  
N. A. Shcherbina ◽  
V. A. Taganova ◽  
E. V. Bychkova ◽  
S. Ya. Pichkidze

Increased requirements for polymer materials and the expansion of their application fields create the prerequisites for the creation of new composite materials. The most promising matrix for the biocomposite material is 2-hydroxypropionic (lactic) acid, the unique capabilities of which are manifested as a result of modification by inorganic mineral fillers of nanometric size. The combination of such properties as Biodegradability and biocompatibility is particularly valuable in this polymer. Nanostructured composite materials, consisting of polylactic acid and mineral fillers, acquire a significant improvement in properties compared to the properties of a pure polymer. Biodegradable films containing a layered natural mineral from the class of metasilicates were obtained by the method of irrigation of molding solutions. Trichloromethane was used as a solvent for the preparation of molding solution. The structure and properties of a nanostructured thermoplastic composite are studied. It is shown that the filler is evenly distributed in the polymer structure, affects the size of the crystal formations, the size of the crystallites increases. The introduction of a nanostructuring mineral into a biopolymer increases the thermal stability of the composite, which is due to the high resistance to high temperatures of the initial micro-reinforcing mineral filler, which does not decompose to a temperature of 1000-1100 0C. The influence of layered natural mineral from the class of metasilicates on the deformation and strength properties of biocompositeis established: the strength is maintained and the relative elongation at material rupture is slightly reduced. The ability to biodegradation and very low toxicity allow the use of nanostructured composite material based on 2-hydroxypropionic (lactic) acid in biomedical, pharmaceutical, environmental and industrial fields. The development of biodegradable composite material will solve the current domestic problems of polymers for medical purposes.


2008 ◽  
Vol 47-50 ◽  
pp. 395-402 ◽  
Author(s):  
Sergey Usherenko ◽  
Oleg Figovsky

Search of new physical tools for change of structure and properties in volume of a solid body an actual problem is. A composite material at which the chemical compound is constant on all volume, it is possible to make. Reinforcing devices in this material are the structures differing from matrix material on micro- and nano levels. If little-studied phenomenon - the superdeep penetration to use as the physical tool much factorial action in volume of a matrix material is implemented. Thus the design of a specific composite material and unusual properties can be received.


Author(s):  
Jiyuan Fan ◽  
Chengkun Xiao ◽  
Jinlin Mei ◽  
Cong Liu ◽  
Aijun Duan ◽  
...  

CoMo series catalysts based on ZSM-22/PHTS (ZP) composite materials with different SiO2/Al2O3 molar ratios were prepared via the impregnation method. The properties of the ZP material and the corresponding catalysts...


Sensors ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 145
Author(s):  
Lesław Kyzioł ◽  
Katarzyna Panasiuk ◽  
Grzegorz Hajdukiewicz ◽  
Krzysztof Dudzik

Due to the unique properties of polymer composites, these materials are used in many industries, including shipbuilding (hulls of boats, yachts, motorboats, cutters, ship and cooling doors, pontoons and floats, torpedo tubes and missiles, protective shields, antenna masts, radar shields, and antennas, etc.). Modern measurement methods and tools allow to determine the properties of the composite material, already during its design. The article presents the use of the method of acoustic emission and Kolmogorov-Sinai (K-S) metric entropy to determine the mechanical properties of composites. The tested materials were polyester-glass laminate without additives and with a 10% content of polyester-glass waste. The changes taking place in the composite material during loading were visualized using a piezoelectric sensor used in the acoustic emission method. Thanks to the analysis of the RMS parameter (root mean square of the acoustic emission signal), it is possible to determine the range of stresses at which significant changes occur in the material in terms of its use as a construction material. In the K-S entropy method, an important measuring tool is the extensometer, namely the displacement sensor built into it. The results obtained during the static tensile test with the use of an extensometer allow them to be used to calculate the K-S metric entropy. Many materials, including composite materials, do not have a yield point. In principle, there are no methods for determining the transition of a material from elastic to plastic phase. The authors showed that, with the use of a modern testing machine and very high-quality instrumentation to record measurement data using the Kolmogorov-Sinai (K-S) metric entropy method and the acoustic emission (AE) method, it is possible to determine the material transition from elastic to plastic phase. Determining the yield strength of composite materials is extremely important information when designing a structure.


Aerospace ◽  
2021 ◽  
Vol 8 (7) ◽  
pp. 178
Author(s):  
Valerio Acanfora ◽  
Roberto Petillo ◽  
Salvatore Incognito ◽  
Gerardo Mario Mirra ◽  
Aniello Riccio

This work provides a feasibility and effectiveness analysis, through numerical investigation, of metal replacement of primary components with composite material for an executive aircraft wing. In particular, benefits and disadvantages of replacing metal, usually adopted to manufacture this structural component, with composite material are explored. To accomplish this task, a detailed FEM numerical model of the composite aircraft wing was deployed by taking into account process constraints related to Liquid Resin Infusion, which was selected as the preferred manufacturing technique to fabricate the wing. We obtained a geometric and material layup definition for the CFRP components of the wing, which demonstrated that the replacement of the metal elements with composite materials did not affect the structural performance and can guarantee a substantial advantage for the structure in terms of weight reduction when compared to the equivalent metallic configuration, even for existing executive wing configurations.


2012 ◽  
Vol 496 ◽  
pp. 281-284
Author(s):  
Wen Wen Liu ◽  
Zhi Wang ◽  
Yun Hai Du ◽  
Xian Zhong Xu ◽  
Da Quan Liu ◽  
...  

An improved accurate speckle projection method is used for study the mechanical properties of the composite material film in the paper. A system for deformation measurement is developed with the telecentric lenses, in which such conventional lens’ disadvantages such as lens distortion and perspective error will be diminished. Experiments are performed to validate the availability and reliability of the calibration method. The system can also be used to measure the dynamic deformation and then results are also given.


2010 ◽  
Vol 97-101 ◽  
pp. 1223-1226
Author(s):  
Jun Lin Li ◽  
Shao Qin Zhang

The problem of orthotropic composite materials semi-infinite interfacial crack was studied, by constructing new stress functions and employing the method of composite material complex. In the case that the secular equations’ discriminates the and theoretical solutions to the stress fields and the displacement fields near semi-infinite interface crack tip without oscillation and inter-embedding between the interfaces of the crack are obtained, a comparison with finite element example was done to verify the correction of theoretical solution.


1995 ◽  
Vol 400 ◽  
Author(s):  
S. Vepřek ◽  
M. Haussmann ◽  
S. Reiprich

AbstractWe have developed a theoretical concept for the design of novel superhard materials and verified it experimentally on several systems nc-MenN/a-Si3N4 (nc-MenN is a nanocrystalline transition metal nitride imbedded in a thin amorphous Si3N4 matrix). Hardness in excess of 5000 kg/mm2 (about 50 GPa) and elastic modulus of ≥550 GPa have been achieved [1-3]. Here we address the questions of the universality of the concept for the design of a variety of nc/a systems and the upper limit of the hardness which may be achieved.


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