Manufacturing of Bellows Compensator by Pulsed-Magnetic Field Pressure

Bellows are a cylindrical shell with a corrugated part, widely used in aviation engineering as a movable sealing element to balance pressure and temperature differences, which ensure continuous and accurate system operation. The use of bellows expansion joints provides reliable and effective protection of pipelines from static and dynamic loads arising from deformations and vibration. Welded-edge bellows are a popular choice for regulating and controlling fuel supply in aircraft devices. The ability of the compensator to perceive deformations is determined by its assigned operating time, which describes how many cycles, and with what amplitude, the bellows compensator perceives without damage. A method for stamping bellows from tubular billets by using magnetic-pulse field in rigid dies, including sequential shaping of corrugations by distributing the internal magnetic pressure with axial movement of the free end of a tubular billet, characterized in that the material of the tubular billet for shaping corrugations is selected in accordance with its relative elongation.

КАРКАСНА МОДЕЛЬ РОЗТЯГУВАННЯ КУЛІРНОГО ТРИКОТАЖУ ВЗДОВЖ ПЕТЕЛЬНИХ РЯДІВ

Purpose. The purpose of this study is to develop a mathematical description of the transformation of the frame model of weft-knits under the action of tensile forces in the courswise direction for further three-dimensional modeling of the knited structure.Methodology. Methods of theoretical analysis and synthesis, basics of knitting theory, methods of geometric modeling and parameterization were used in the research process.Findings. Considering the knitwear stretching during the use of the clothing is one of the determining factors of the quality of design decisions. When stretching the weft-knitted fabrics in the coursewise direction, the configuration of its individual stitches’ changes, as well as the thread’s cross-section due to the force interaction between the adjacent structure elements. To simulate the physical and mechanical behavior of knitwear under the stretching, it is suggested using a complex model of knitwear deformation, that includes the suggested frame model of uniaxial coursewise stretching of knitted fabrics. An algorithm for constructing a frame model of stretching a sample of knitted fabric in the coursewise direction is described in the paper. The algorithm is based on the structure parameters, including the wale spacing and course spacing in a dry relaxed state, the relative elongation of the sample at the time of modeling, number of wales and courses in the sample, the coefficient of courses narrowing. Scientific novelty. The paper investigates the features of the transformation of the knitting structure during stretching in the coursewise direction and offers algorithmic and mathematical support for the automated generation of the mesh frame in the context of three-dimensional modeling, which provides for the possibility of considering the dynamics of deformation of knitted fabric undergoing tensile deformations.Practical value. Frame model of the weft-knits deformation and algorithm of mesh-frame construction suggested in the paper, form the basis for determination of coordinates of characteristic points of the structural elements of the knit in a state of uniaxial tension for construction of a three-dimensional model of thread a deformed knitted fabric.

Исследование межфазного натяжения на границе воды и раствора асфальтенов в толуоле

The dynamics of the interfacial tension coefficient at the interface between water and model solutions of asphaltenes of different concentrations in toluene has been studied. It has been shown that, over time, the interfacial tension decreases due to the adsorption of asphaltene molecules at the interface. With an increase in the concentration of asphaltenes in the solution, the decrease in interfacial tension occurs more intensively. The results of a study of the elongation of a water drop in a solution under the influence of an electric field are presented. It is shown that after the formation of an adsorption film, a higher stress must be applied to stretch the droplet, and the relative elongation depends nonlinearly on the applied stress. The studies were carried out using the suspended drop method.

Force performance of trawl system – III: mathematical modeling (part I)

The force performance of trawl systems directly depends on the work performed by these forces.The mechanical work of a trawl system is a physical quantity that depends on the vectors of force (hydrodynamic, tension, compression, etc.) and displacement. Thermodynamic work is the amount of energy transmitted or received by the trawl system by changing its external parameters. There is also the work of the forces of the electrostatic field when the charge moves from one point of the field to another. Equations are obtained for ideal flexible steel ropes and rope-rope products, characterizing the direct proportionality of the ratio of the productivity of forces that are directed perpendicular to each other and depend on the Poisson's ratio and the constructive elongation of ideal flexible steel ropes and cordage products. The ratio of the capacities of the forces or the ratio of the moduli of elasticity in the transverse and longitudinal directions, which arise when steel ropes and rope-rope products are stretched, are inversely proportional to the square of the coefficient k connecting the elongation λ, Poisson's ratio μ and the relative elongation ε at a constant volume of the product and its mass. There has been described an example of stretching perfectly flexible steel ropes and cordage. Such constructive parameters as lay, the number of strands, wire and fiber thickness, type of weaving were not taken into account.

ЗАКОНОМІРНОСТІ КОРОЗІЙНОГО РОЗТРІСКУВАННЯ ТРУБНОЇ СТАЛІ 10Г2ФБ У МОДЕЛЬНОМУ ГРУНТОВОМУ СЕРЕДОВИЩІ ЗА КАТОДНОЇ ПОЛЯРИЗАЦІЇ

Purpose. Investigate the regularities of corrosion cracking of 10G2FB steel under cathodic protection.Methodology. The following methods were used: slow strain rate, scanning electron microscopy, electrolytic hydrogenation, mass measurement.Results. The regularities of corrosion cracking of pipe steel 10G2FB in near neutral soil environment NS4 in the range of potentials from the corrosion potential to -1.2 V were investigated. According to the results of a complex of corrosion-mechanical, electrochemical and physical studies, it was found that with a shift in the cathodic polarization potential in the range of -0,75 V ® -0,95 V ® -1,05 V ® -1,2 V ® -0.95 V the coefficient of susceptibility of this steel to stress corrosion cracking KS increases correspondingly, 1,09 ® 1,11 ® 1,13 ® 1,26. The concentration of hydrogen which penetrating into steel at these potentials changes nonmonotonically: 0 ® 0 ® 0,057 ® 0,018 mol/dm3. The rate of residual corrosion with a potential shift in the series Еcor ® -0,75 V ® -0,95 V ® -1,05 V decreases first sharply, then slowly: 0.035 mm/year ® 0.005 mm/year ® 0.0009 mm/year ® 0.0004 mm/year, i.e. at high cathodic potentials, the applied polarization is spent on the decomposition of the aqueous electrolyte with the release of hydrogen, which penetrates into the steel and causes brittle cracking, which is confirmed by an increasing in the part of brittle fracture in the surface morphology of the specimens.Scientific originality. New results of fundamental research concerning the regularities of stress-corrosion cracking of ferrite-pearlite class steel of pipe assortment 10G2FB under conditions of cathodic protection in the range of potentials from the corrosion potential to -1.2 V have been obtained. It was revealed that a feature of the effect of cathodic polarization in the indicated range of potentials when assessing the tendency to stress corrosion cracking by the KS coefficient is an increasing in the relative narrowing and a decrease in the relative elongation, which generally indicates the embrittlement of the metal under the contact with corrosive medium and potential. Strength characteristics remain almost the same. The greatest tendency to stress-corrosion cracking is observed at a polarization potential of -1.0 V or more negative.Practical value. The developed methodology for a complex study of the regularities of stress- corrosion cracking was used for study of 10G2FB steel of the pipe assortment in a model soil environment NS4 under conditions simulating operating conditions. The new data obtained on the regularities of stress-corrosion cracking of steel will be useful for preventing the stress-corrosion cracking of main gas pipelines during operation.

Energy power parameter effect of hot rolling on the formation of the structure and properties of low-alloy steels

The temperature and degree of hot deformation for steel 10HFTBch have been determined. This made it possible to ensure an increase in the mechanical properties of this steel, namely, the ultimate strength up to 540–560 MPa, as well as the relative elongation up to 25–29 %. As a result, it became possible to increase the service life of wheels with increased carrying capacity. This, in turn, will make it possible to increase the load of the transported cargo by motor vehicles several times. The mechanism of the influence of the energy-power parameters of rolling on the formation of the macro- and microstructure of a two-phase steel in the process of hot deformation is disclosed. The applied scheme provided an increase in the homogeneity of the structure of the developed steel, which saved the central part of the rolled section from overheating. It has been established that a decrease in the temperature of the end of deformation leads to a decrease in the size of the recrystallized austenite grain, and, consequently, to a refinement of the ferrite grain. Also an important factor in preventing the growth of ferrite grains in the upper part of the ferritic region is the abolition of cooling of the steel in coils. The recommended mode for multicomponent alloy steel 10HFTBch is as follows: the temperature of the end of rolling is 850 °C, the beginning of accelerated cooling is 750 °C, and the temperature of strip coiling into a coil is 600 °C. The basis for ensuring the increased strength of two-phase steels is the ratio and distribution of structural fractions – ferrite (initial and precipitated from austenite), as well as martensite. When hardened by such traditional "martensite formations" as manganese, the ability to control properties is limited. This is reflected in a narrow range of variation in the strength and ductility of the developed steel. The optimal combination of strength characteristics of plastic properties reduces the metal consumption of the product by 15–25 %.

DETECTION OF MECHANICAL STRESS LIMITING EFFECTS OF CRANE STRUCTURE DEFORMATION

The paper presents a construction design and results of laboratory tests of so-called mechanical stress detectors, which can be used to detect the deformation of the steel structure of a crane and to amplify the mechanical signal from the effect of the so-called crane skewing, which is included among occasional loads acting on the crane. The values of the relative elongation of the detectors corresponding to the magnitude of the instantaneous tensile force were obtained by conducting experimental mechanical tests. Detectors of a known extent of deformation were installed on a two-girder overhead crane bridge, where they measured axial forces generated during the controlled deformation of the crane bridge. In practice, the instantaneous values of the axial forces recorded by the individual detectors make it possible to regulate the speed of the crane drive wheels and thus eliminate, in a relatively short time, the undesirable effects of deforming the crane bridge and friction of the crane wheels on the sides of the rail heads.

Complex Structure Modification and Improvement of Properties of Aluminium Casting Alloys with Various Silicon Content

The possibility of using complex structure modification for aluminium casting alloys’ mechanical properties improvement was studied. The fluxes widely used in the industry are mainly intended for the modification of a single structural component of Al–Si alloys, which does not allow unifying of the modification process in a production environment. Thus, a new modifying flux that has a complex effect on the structure of Al–Si alloys has been developed. It consists of the following components: TiO2, containing a primary α-Al grain size modifier; BaF2 containing a eutectic silicon modifier; KF used to transform titanium and barium into the melt. The effect of the complex titanium dioxide-based modifier on the macro-, microstructure and the mechanical properties of industrial aluminium–silicon casting alloys containing 5%, 6%, 9%, 11% and 17% Si by weight was studied. It was found that the tensile strength (σB) of Al–Si alloys exceeds the similar characteristics for the alloys modified using the standard sodium-containing flux to 32%, and the relative elongation (δ) increases to 54%. The alloys’ mechanical properties improvement was shown to be the result of the flux component’s complex effect on the macro- and microstructure. The effect includes the simultaneous reduction in secondary dendritic arm spacing due to titanium, the refinement and decreasing size of silicon particles in the eutectic with barium and potassium, and the modifying of the primary silicon. The reliability of the studies was confirmed using up-to-date test systems, a significant amount of experimental data and the repeatability of the results for a large number of samples in the identical initial state.

Investigation of the deformation and strength characteristics of the thread connection in the manufacture of products from fur waste

By the method of mathematical planning of the experiment, regression equations were obtained for the breaking load and the breaking relative elongation of the thread connection of a special furrier’s seam in the manufacture of products from fur waste. As input factors were taken: the number of stitches in 1 cm., Thread thickness, needle diameter. The features of the behavior of the strength model of this thread connection are revealed.