scholarly journals Influence of MTP on Surface Roughness and Geometric Accuracy of Machined Surface at WEDM

2020 ◽  
Vol 5 (2) ◽  
pp. 91-97
Author(s):  
Luboslav Straka ◽  
Gabriel Dittrich
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Geometric Accuracy ◽  
Technological Parameters ◽  
Machined Surface ◽  
Number Of Factors ◽  
Progressive Technology ◽  
Quality Of Products ◽  
The Impact

Electrical discharge machining technology is one of the most precise machining methods. Therefore, even the smallest deviation of micro and macro geometry generally has a significant impact on the overall quality of products produced by this progressive technology. The quality of the machined surface after Wire Electrical Discharge Machining (WEDM) is influenced by a large number of factors, most of which are influenced by the Main Technological Parameters (MTP). The aim of the paper was to describe the results of experimental research aimed at assessing the impact of MTP for WEDM on the quality of machined surface in terms of geometric accuracy and roughness parameters Ra and Rz. The samples were made of high alloyed ledeburitic chromium-molybdenum-vanadium steel designated EN X155CrVMo12-1 on a Sodick AQ535 electroerosion machine. The tool used was a standard compact brass wire  0.25 mm with the designation Elecut Brass CuZn37.

Prediction of the heat-affected zone of tool steel EN X37CrMoV5-1 after die-sinking electrical discharge machining

2016 ◽  
Vol 232 (8) ◽  
pp. 1395-1406 ◽  
Author(s):  
L’uboslav Straka ◽  
Slavomíra Hašová
Keyword(s):  
Mathematical Models ◽  
Heat Affected Zone ◽  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Advanced Technology ◽  
Technological Parameters ◽  
Machined Surface ◽  
Knowledge Database ◽  
Subsurface Layers

This article describes the results of the experimental research on the heat-affected zone of the subsurface layers of eroded surface on medium-alloyed samples of steel EN X37CrMoV5-1 (W.-Nr. 1.2343) which occurs in die-sinking electrical discharge machining with Cu electrode. It assesses the direct effect and consequences of the heat-affected zone on the final quality of the machined surface. The aim of the experiments was to contribute to the knowledge database defining the influence of the main technological parameters of electrical discharge machining on the microhardness changes and the total depth of the heat-affected zone of the subsurface layers of experimental samples. The results of the experimental measurement were transformed into the mathematical models allowing simulation and prediction of the final quality of the machined surface after die-sinking electrical discharge machining tool steels with Cu electrode. The purpose of the mathematical models is to determine the optimal combination of process parameters and thereby achieve the desired quality of the products produced by this advanced technology.

Influence of Process Parameters on Geometric Precision of Machined Surface after WEDM

2017 ◽  
Vol 756 ◽  
pp. 107-118
Author(s):  
Ľuboslav Straka ◽  
Slavomíra Hašová
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Negative Impact ◽  
Geometric Accuracy ◽  
Machined Surface ◽  
Influence Of Process Parameters ◽  
Geometric Precision ◽  
Geometric Size ◽  
Nominal Surface

Geometrical precision machined surface is generally understood as mainly precision shape, orientation, location and run-out. As a rule, it is measuring the appropriate deviations from the nominal surface. The geometric size of this deviation from the nominal surface can in practice affect the conventionally measured value for the dimension and the dimension whilst maintaining the required tolerance. Because the WEDM technology is among the most accurate technology, the small final geometric accuracy deviation has also a negative impact on the final quality of the machined surface. The paper aimed to describe errors geometrical precision of machined surface which occurs in wire electrical discharge machining (WEDM) and quantify their scope.

scholarly journals 302 Evaluation of Machined Surface Quality of Long Fiber FRM by Electrical Discharge Machining

2000 ◽  
Vol 2000.53 (0) ◽  
pp. 49-50
Author(s):  
Rikio HIKIJI ◽  
Yoshihiro KAWANO ◽  
Koji ABURADA ◽  
Masakazu HARADA ◽  
Minoru ARAI
Keyword(s):  
Surface Quality ◽  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Machined Surface ◽  
Machined Surface Quality

scholarly journals Separation of Fine Particles from Gas in Paint-Spraying Booths

2021 ◽  
Vol 346 ◽  
pp. 03070
Author(s):  
Rustem Ya. Bikkulov ◽  
Andrey V. Dmitriev ◽  
Vadim E. Zinurov ◽  
Guzel R. Badretdinova
Keyword(s):  
Gas Flow ◽  
Fine Particles ◽  
Solid Particles ◽  
Dust Particles ◽  
Technological Parameters ◽  
Separation Device ◽  
Dispersed Particles ◽  
Quality Of Products ◽  
The Impact

Nowadays, at production facilities with paint-spraying booths that use paint and varnish materials to cover the surfaces of product, the problem of gas flow contamination with finely dispersed solid particles of dust and rubbish, which negatively affect the quality of products, is increasingly being raised. In order to minimize the content of solid particles in the gas flow, coarse and fine filters are installed in the paint-spraying booths, which prevent dust particles from entering the surface of products. However, the existing purification devices have a number of disadvantages that affect the efficiency of collecting finely dispersed particles from the gas flow with a size of 0.5-5 microns. The authors of article developed a square separator to increase the efficiency of collecting finely dispersed particles from gas flows in the paint-spraying booths. The installation of proposed separation device in the paint-spraying booths affects not only the quality of collecting solid particles, but also increases the service life of fine and coarse filters In the course of numerical studies, the results of impact of structural and technological parameters, namely, the impact of inlet rate and scale of separation device on the efficiency of collecting solid particles from the gas flow, were obtained.

Агрономическая эффективность промышленной (голландской) технологии возделывания картофеля

2018 ◽  
Author(s):  
C. Coy ◽  
A.V. Shuravilin ◽  
O.A. Zakharova
Keyword(s):  
Heavy Metals ◽  
Regression Analysis ◽  
Positive Response ◽  
Growth Yield ◽  
Correlation And Regression Analysis ◽  
Yield And Quality ◽  
Quality Of Products ◽  
High Degree ◽  
The Impact

Приведены результаты исследований по изучению влияния промышленной технологии возделывания картофеля на развитие, урожайность и качество продукции. Выявлена положительная реакция растений на подкормку K2SO4 в период посадки. Корреляционно-регрессионный анализ урожайности и качества клубней выявил высокую степень достоверности результатов опыта. Содержание нитратов и тяжелых металлов в клубнях было ниже допустимых величин.The results of studies on the impact of industrial technology of potato cultivation on growth, yield and quality of products. There was a positive response of plants to fertilizer K2SO4 in the period of planting. Correlation and regression analysis of yield and quality of tubers revealed a high degree of reliability of the results of experience. The contents of nitrates and heavy metals in tubers was below the permissible values.

Ti-6Al-4V Surfaces in SiC Powder Mixed Electrical Discharge Machining

2013 ◽  
Vol 856 ◽  
pp. 226-230 ◽  
Author(s):  
Hamidullah Yaşar ◽  
Bülent Ekmekci
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Dielectric Liquid ◽  
Operational Parameters ◽  
Electrical Parameters ◽  
Machined Surface ◽  
Optical Scanning ◽  
Surface Topographies ◽  
Powder Suspension

The role of suspended particles on Ti-6Al-4V surface in Powder Mixed Electrical Discharge Machining (PMEDM) is studied using SiC powder mixing in water dielectric liquid. Surface modifications due to the additives in dielectric liquid are investigated by means of optical, scanning electron microscopy and energy dispersive spectroscopy. The attachment of added powders and surface topographies interrelated with powder suspension concentration, particle size and electrical parameters such as pulse on duration and current. The influence on discharge transitivity with respect to SiC additives is noticed with pock like features on the surface. The geometry and size of these features indicated a robust dependency with respect to operational parameters and indicated the role of secondary discharges during PMEDM. SiC particles severely transferred from di-electric liquid to machined surface at critical operational parameters and implied that the process could be also used as a surface alloying technique.

scholarly journals Benefits of implementing IT tools and procedures for the estimation and measurement uncertainty in testing laboratories

2020 ◽  
Vol 2 (7) ◽  
pp. 317-323
Author(s):  
Maria Cristina Dijmarescu
Keyword(s):  
Measurement Uncertainty ◽  
Rapid Expansion ◽  
Market Demand ◽  
Destructive Testing ◽  
Continuous Increase ◽  
Testing Laboratories ◽  
Quality Of Products ◽  
The Impact ◽  
Non Destructive

Destructive and non-destructive testing of materials present a rapid expansion given by the increase in market demand caused by the desire to obtain an increasingly better quality of products. The continuous increase in quality demands leads directly to the need to implement and modernize the techniques, methods, and equipment used for quality control. Consequently, the need for product testing services has a rapid growth. This paper presents the strength and weaknesses of implementing IT tools for the estimation of the measurement uncertainty in testing laboratories and the impact of these tools on the economic part

scholarly journals Problems of Analyzing Microstructure Images in Assessing the Impact of Technological Parameters of Combined Strain Wave Hardening on the Quality of the Surface Layer

2019 ◽  
Author(s):  
Андрей Киричек ◽  
Andrey Kirichek ◽  
Дмитрий Соловьев ◽  
Dmitriy Solovyev ◽  
Александр Хандожко ◽  
...  
Keyword(s):  
Surface Layer ◽  
Thermal Treatment ◽  
Strain Wave ◽  
Technological Parameters ◽  
Steel Microstructure ◽  
Main Indicator ◽  
Metallographic Images ◽  
Surface Layer Quality ◽  
The Impact

The problems of analyzing metallographic images and the method of their solution using modern software for the analysis of metallographic images are described. There is given an analysis of microstructure images as the main indicator of the surface layer quality by the example of studying the research results of strain wave hardening combinations and chemical-thermal treatment, in particular the influence of previous strain wave hardening and subsequent thermal and chemical- thermal treatment on the alloy steel microstructure or previous thermal and chemical- thermal treatment and subsequent strain wave hardening. On the basis of the analysis the effectiveness of strain wave hardening and chemical and thermal treatment is established.

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