Examination of the Strength and Ductility of AA-1050 Material Shaped with the MUlti-Stage Deep Drawing Method

2011 ◽  
Vol 56 (2) ◽  
pp. 223-230 ◽  
Author(s):  
M. Karali
Keyword(s):  
Mechanical Properties ◽  
Deep Drawing ◽  
Sheet Material ◽  
Chemical Additives ◽  
Multi Stage ◽  
Basic Parameters ◽  
Strength And Ductility ◽  
Strain Hardening Index ◽  
Drawing Method ◽  
Made In

Examination of the Strength and Ductility of AA-1050 Material Shaped with the MUlti-Stage Deep Drawing Method Deep drawing materials are easily shapeable materials, because of their high ductility. Aluminum alloy materials are classified in the deep drawing materials group because they are easily shapeable. In order to increase the strength, materials are made an alloy by adding some chemical additives. They are also provided strength increasing by tempering. Normally, materials harden when reshaped under plastic deformation. Reshape the shaped materials harden while reducing its ductility. In this study, changes in mechanical properties immediately after the AA-1050 (T0) sheet material is shaped by the multi-stage deep drawing method and after storage were investigated. It was calculated that a 4-stage shaping is needed for a tube production at selected sizes. Deep drawing treatments are made in sizes of these stages. Samples were collected from each cold-shaped intermediary form. Mechanical properties of this materials are determined by applying tensile test. Some basic parameters, like tensile stresses, max. uniform strain rates, strain hardenings and strength coefficients, are investigated and compared. Obtained data were explained using graphs. It was observed that tensile strength increased and strain quantities were reduced at every stage. It is also seen an increase in strain hardening index.

Mechanical Properties of an Accumulative Roll Bonded Aluminium Alloy Composite

2009 ◽  
Vol 618-619 ◽  
pp. 551-554 ◽  
Author(s):  
O. Al-Buhamad ◽  
M. Zakaria Quadir ◽  
Michael Ferry
Keyword(s):  
Mechanical Properties ◽  
Grain Boundaries ◽  
Annealing Temperature ◽  
Sheet Material ◽  
Commercial Purity ◽  
Alloy Composite ◽  
High Angle ◽  
Roll Bonding ◽  
Fine Grained ◽  
Strength And Ductility

A multilayered sheet composite of commercial purity Al and Al-0.3%Sc alloys was produced by accumulative roll bonding. The final sheet material consisted of 64 ultra fine grained layers, each of ~7.8mm in thickness. The as-deformed material was annealed at temperatures ranging from 250 to 350°C to study the changes in microstructure and their associated influence on mechanical properties. The as-deformed structures largely comprised of high angle grain boundaries in the Al layers and low angle grain boundaries in the Al(Sc) layers. During annealing, the structures in the Al(Sc) layers remained unaltered, whereas the Al layers recrystallized rapidly to the full layer thickness. The mechanical properties of the Al-Al(Sc) composite were measured and found to be unique in strength and ductility with annealing temperature having a significant influence on these properties.

A Study on Initial Blank Design to Minimize Earing in Multi-Stage Deep Drawing Process for Rectangular Cup Using High Strength Steel Material

2013 ◽  
Vol 652-654 ◽  
pp. 1971-1975
Author(s):  
Pan Liu ◽  
Tae Wan Ku ◽  
Beom Soo Kang
Keyword(s):  
Deep Drawing ◽  
Sheet Material ◽  
Simulation Models ◽  
Drawing Process ◽  
Element Analysis ◽  
Normal Anisotropy ◽  
Deep Drawing Process ◽  
Initial Blank ◽  
Multi Stage ◽  
Blank Shape

Multi-stage deep drawing process for rectangular cups with extreme aspect ratio using finite element analysis is performed. The process is mainly consists of four forming stages including blanking, drawing, ironing and trimming. However, main deformation of the rectangular cup is completed during the drawing-ironing procedure. Tool design and blank modification for the multi-stage deep drawing process are presented. To consider the deep drawing and the ironing operations, the multi-stage deep drawing process is applied to obtain the rectangular cup by using each numerical simulation models from first to fifth drawing. Based on the design results of the initial blank, the multi-stage deep drawing process is performed, but it is shown that severe earing phenomenon is occurred at the upper flange part. To solve the severe deformation at the upper flange due to normal anisotropy of the used sheet material, initial blank modification is carried out. The simulation results for the rectangular cup are compared with the final configuration before and after the modification of the blank shape. The predicted result is confirmed that the modified blank shape not only improve the quality of a deep-drawn product but also reduce the cost of production.

On the Phase Transformations in Hot Rolled TRIP-Assisted Multiphase Steels

2007 ◽  
Vol 539-543 ◽  
pp. 4333-4338
Author(s):  
Stéphane Godet ◽  
C. Georges ◽  
Pascal J. Jacques
Keyword(s):  
Mechanical Properties ◽  
Automotive Industry ◽  
Thermomechanical Processing ◽  
Simulation Techniques ◽  
Multi Stage ◽  
Composite Microstructure ◽  
Hot Rolled ◽  
Hot Rolling Conditions ◽  
Strength And Ductility ◽  
Multiphase Steels

TRIP-assisted multiphase steels exhibit an excellent balance of strength and ductility, which makes them very attractive for the automotive industry. These remarkable mechanical properties can be attributed mainly to their composite-like microstructures and to the transformation of retained austenite into martensite during straining (Transformation-Induced Plasticity). The aim of this study is to highlight the interactions between the hot rolling conditions, the transformation of austenite and formation of the microstructure, and the resulting mechanical properties. Various rolling simulation techniques were employed to determine how the composite microstructure is formed during the various steps of multi-stage thermomechanical processing.

Simulation of Ironing Process for Earring Reduction in Sheet Metal Forming

2013 ◽  
Vol 465-466 ◽  
pp. 91-95 ◽  
Author(s):  
Agus Dwi Anggono ◽  
Waluyo Adi Siswanto
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Deep Drawing ◽  
Metal Forming ◽  
Sheet Material ◽  
Anisotropic Properties ◽  
Multi Stage ◽  
Cylindrical Cup ◽  
And Control

Manufacturing of beverage cans is porcessed by using multi-stage ironing following deep drawing from the sheet material of aluminum and steel. An earing profiles are develops during deep drawing of cylindrical cup due to the planar anisotropic properties of sheet. Therefore, the analysis of earing is important to evaluate and control the development of earing. This paper describes a simulation of the cold ironing process in the forming cylinder cap. The ironing process in this study was focused on the prediction of height increasing, earing and thinning. Two different materials of aluminum AA5042 and AKDQ steel were selected for comparison. The results show that the increasing of cup height was in the same trend.

scholarly journals The Structure of the Strength of Riveted Joints Determined in the Lap Joint Tensile Shear Test

2015 ◽  
Vol 9 (1) ◽  
pp. 44-49 ◽  
Author(s):  
Jacek Mucha ◽  
Waldemar Witkowski
Keyword(s):  
Mechanical Properties ◽  
Shear Test ◽  
Load Capacity ◽  
Sheet Material ◽  
Maximum Load ◽  
Lap Joint ◽  
Tensile Shear ◽  
Strength Limit ◽  
Riveted Joints ◽  
Basic Parameters

Abstract The article presents the analysis of the structure of the load capacity of riveted joints. For the four joining systems the lap joint specimens were made and tested in the shearing test. The joints were prepared for the three combinations of the DC01 steel and EN AW- 5754 aluminium alloy sheets with the thickness of 2mm. On the basis of the obtained load-elongation diagram tensile shear test curves, the basic parameters defined in the ISO/DIS 12996 standard were determined. In the case of the conventional riveted joints the maximum load capacity of the joint is determined by the strength of the fastener. For the joints with aluminium-steel blind rivet , the load capacity of the joint was on the strength limit of the rivet tubular part and on the strength limit of the sheet material. The strength of the SSPR joint is determined by the mechanical properties of the material of the joined sheets. From all sheets and rivet specimens arrangements the highest load capacity of the joint was obtained for the DC01 sheet material joints, and the lowest load capacity of the joint was obtained for the EN AW-5754 sheet material joints.

scholarly journals Evaluation of chemical additives in hydrothermal pre-treatment of wood for the integrated production of monosugars and hydrolysis lignins for PLA-based biocomposites

2021 ◽  
Author(s):  
Marc Borrega ◽  
Ville Pihlajaniemi ◽  
Tiina Liitiä ◽  
Lisa Wikström ◽  
Tarja Tamminen
Keyword(s):  
Mechanical Properties ◽  
Polylactic Acid ◽  
Structural Changes ◽  
Chemical Additives ◽  
Pine Wood ◽  
Integrated Production ◽  
Condensation Reactions ◽  
Lignin Condensation ◽  
Pre Treatment ◽  
Strength And Ductility

AbstractThe use of chemical additives (1- and 2-naphthol, formaldehyde) in hydrothermal pre-treatments of pine, birch, and willow wood was evaluated to minimize lignin condensation reactions and consequently improve the saccharification of the pre-treated materials. The residual hydrolysis lignins were then tested in the preparation of polylactic acid (PLA)-based composites. The results showed that addition of 2-naphthol to the hydrothermal pre-treatment increased the saccharification of pine wood by twofold compared to water-only experiments, but the sugar yield was only 50% of the carbohydrate content in the pre-treated pine. The use of 2-naphthol and formaldehyde also improved somewhat the saccharification of bark-containing willow wood, while the use of 1-naphthol had no effect on the saccharification of any of the pre-treated materials. In birch and willow (without bark), almost complete saccharification could be achieved even without additives. Analyses of hydrolysis lignins from birch revealed structural changes caused by the additives, which were consistent with a reduction of condensation reactions. Selected lignins were successfully used at 20% loading in PLA/lignin composites; however, variation in mechanical properties among composites prepared with different lignins was only minor. In general, the use of lignin decreased the strength and ductility of PLA but increased the stiffness. Based on these results, the use of additives may only be beneficial in the pre-treatment of pine or other softwoods to improve the sugar yields.

Physical and Mechanical Properties of Tenun Pahang Fabrics using Alternative Yarns

2016 ◽  
Vol 13 (2) ◽  
pp. 67
Author(s):  
Engku Liyana Zafirah Engku Mohd Suhaimi ◽  
Jamil Salleh ◽  
Suzaini Abd Ghani ◽  
Mohamad Faizul Yahya ◽  
Mohd Rozi Ahmad
Keyword(s):  
Mechanical Properties ◽  
Physical And Mechanical Properties ◽  
The Other ◽  
Silk Fabrics ◽  
Recovery Angle ◽  
Made In

An investigation on the properties of Tenun Pahang fabric performances using alternative yarns was conducted. The studies were made in order to evaluate whether the Tenun Pahang fabric could be produced economically and at the same time maintain the fabric quality. Traditional Tenun Pahang fabric uses silk for both warp and weft. For this project, two alternative yarns were used which were bamboo and modal, which were a little lower in cost compared to silk. These yarns were woven with two variations, one with the yarns as weft only while maintaining the silk warp and the other with both warp and weft using the alternative yarns. Four (4) physical testings and three (3) mechanical testings conducted on the fabric samples. The fabric samples were evaluated including weight, thickness, thread density, crease recovery angle, stiffness and drapability. The results show that modal/silk and bamboo silk fabrics are comparable in terms of stiffness and drapability, hence they have the potential to replace 100% silk Tenun Pahang.

Effects of particle sizes, wood to cement ratio and chemical additives on the properties of sesendok (Endospermum Diadenum) cement-bonded particleboard

2010 ◽  
Vol 7 (2) ◽  
pp. 57
Author(s):  
Jamaludin Kasim ◽  
Shaikh Abdul Karim Yamani ◽  
Ahmad Firdaus Mat Hedzir ◽  
Ahmad Syafiq Badrul Hisham ◽  
Mohd Arif Fikri Mohamad Adnan
Keyword(s):  
Mechanical Properties ◽  
Experimental Investigation ◽  
Cement Content ◽  
Particle Sizes ◽  
Thickness Swelling ◽  
Chemical Additives ◽  
Board Density ◽  
Cement Ratio ◽  
Aluminium Silicate ◽  
Cement Board

An experimental investigation was performed to evaluate the properties of cement-bonded particleboard made from Sesendok wood. The target board density was set at a standard 1200 kg m". The effect offarticle size, wood to cement ratio and the addition ofsodium silicate and aluminium silicate on the wood cement board properties has been evaluated. A change ofparticle size from 1.0 mm to 2.0 mm has a significant effect on the mechanical properties, however the physical properties deteriorate. Increasing the wood to cement ratio from 1:2.25 to 1:3 decreases the modulus ofrupture (MOR) by 11% and the addition ofsodium silicate improves valuesfurther by about 28% compared to the addition ofaluminum silicate. The modulus ofelasticity (MOE) in general increases with increasing cement content, but is not significantly affected by the addition ofsodium silicate or aluminium silicate, although the addition of their mixture (sodium silicate andaluminium silicate) consistentlyyields greater MOE values. Water absorption and thickness swelling is significantly affected by the inclusion ofadditives and better values are attained using higher wood to cement ratios.

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