Applications of a Novel Lost Circulation Additive

2021 ◽  
Author(s):  
Qi Zhu

Abstract Lost circulation is a complicated situation in the drilling operation, wasting a lot of time and mud during processing. A serious lost circulation can cause hazards, such as sticking, blowout and collapse of well. There are some problems in conventional plugging technology, such as particle size of plugging material does not match crack width, slip of the blocking zone, and weak adhesion of lost circulation additive to the rock, which restricts the success rate of lost circulation operation. Regular and elastic polyhedron structure material compounds elastic variable network plugging material and rigid plugging materials to form a loss circulation materials (LCM)plugging mixture for different leakage speed and crack width affected by stress. Through plugging and HTHP sand bed experiment loss circulation materials(LCM) and amount of gel were optimized and improved. Through indoor simulation about leakage process of different leakage speed and different crack sizes, the on-site construction formula suitable for wells under different temperature is formed and determined. Scanning electron microscope shows the plugging gel has a variable network structure. By changing the ratio of elastic plugging material, rigid plugging material and gel, a LCM plugging formula for high temperature and high pressure formations can be formed to meet the pressure requirement of 7.5MPa. Leakage simulation formed on-site plan under different leakage rate to adapt to 180°C. The novel CPM material has been well-field tested and used for HPHT reservoirs. When the rate of leakage less than 30 m3/h and 30-60 m3/h, success rate of single plugging is more than 95% and rate of leakage greater than 60 m3/h success rate of single plugging beyond 80%. Leakage loss time is more than 80% shorter than conventional plugging techniques.

2018 ◽  
Vol 3 (1) ◽  
pp. 12 ◽  
Author(s):  
Zaimahwati Zaimahwati ◽  
Yuniati Yuniati ◽  
Ramzi Jalal ◽  
Syahman Zhafiri ◽  
Yuli Yetri

<p>Pada penelitian ini telah dilakukan isolasi dan karakterisasi bentonit alam menjadi nanopartikel montmorillonit. Bentonit alam yang digunakan diambil dari desa Blangdalam, Kecamatan Nisam Kabupaten Aceh Utara.  Proses isolasi meliputi proses pelarutan dengan aquades, ultrasonic dan proses sedimentasi. Untuk mengetahui karakterisasi montmorillonit dilakukan uji FT-IR, X-RD dan uji morfologi permukaan dengan Scanning Electron Microscopy (SEM). Partikel size analyzer untuk menganalisis dan menentukan ukuran nanopartikel dari isolasi bentonit alam. Dari hasil penelitian didapat ukuran nanopartikel montmorillonit hasil isolasi dari bentonit alam diperoleh berdiameter rata-rata 82,15 nm.</p><p><em>In this research we have isolated and characterized natural bentonite into montmorillonite nanoparticles. Natural bentonite used was taken from Blangdalam village, Nisam sub-district, North Aceh district. The isolation process includes dissolving process with aquades, ultrasonic and sedimentation processes.  The characterization of montmorillonite, FT-IR, X-RD and surface morphology test by Scanning Electron Microscopy (SEM). Particle size analyzer to analyze and determine the size of nanoparticles from natural bentonite insulation. From the research results obtained the size of montmorillonite nanoparticles isolated from natural bentonite obtained an average diameter of 82.15 nm.</em></p>


2013 ◽  
Vol 19 (2) ◽  
pp. 276-284 ◽  
Author(s):  
George Vander Voort ◽  
Beatriz Suárez-Peña ◽  
Juan Asensio-Lozano

AbstractThe present study investigates the effect of the solidification strategy for AA 6063 alloy on the surface appearance of anodized extrusions. The microstructure of the samples was analyzed using both light optical microscopy and scanning electron microscopy. Results show that if heavy segregation occurs from rapid solidification, coarse Mg2Si particles form, thus reducing the potential for precipitation strengthening by the finer β-Mg2Si developed in the solid state. Differentially-strained regions formed during hot extrusion induce differences in particle size for magnesium silicide (Mg2Si) precipitates. Anodizing generates surface roughness due to Mg2Si particle dissolution and AlFeSi decohesion, which is related to both particle size and deformation. During anodizing, an oxide layer forms on the surface of the extruded products, which can lead to streak formation, usually a subject of rejection due to unacceptable heterogeneous reflectivity.


2021 ◽  
Vol 02 (01) ◽  
Author(s):  
Siti Khadijah Hubadillah ◽  
◽  
Norsiah Hami ◽  
Nurul Azita Salleh ◽  
Mohd Riduan Jamalludin ◽  
...  

The purpose of this work is to study the effect of kaolin particle size for the preparation of low cost ceramic membrane suspension and ceramic membrane structure. Kaolin particle size is categorized into two categories; i) ≤ 1µm and ii) ≥ 1 µm. The suspension is prepared via stirring technique under 1000 rpm at 60°C. The particle size of kaolin is characterized using field emission scanning electron microscope (FESEM) and the prepared suspension is characterized in term of its viscosity. Results indicate that the particle size gave significant effect to the viscosity of ceramic membrane suspension. Preliminary data showed that kaolin with particle size ≤ 1µm resulted ceramic membrane with dense structure.


2021 ◽  
Author(s):  
Alexey Ruzhnikov

Abstract Fractured carbonate formations are prone to lost circulation, which affects the well construction process and has longtime effect on well integrity. Depending on the nature of losses (either induced or related to local dissolutions) the success rate is different when the induced losses can be cured with a high chance, and the one related to dissolutions may take a long time, and despite multiple attempts, the success rate is normally low. To have a better understanding of the complete losses across the fractured carbonates, a series of studies were initiated. First, to understand the strength of the loss zone, the fracture closing pressure was evaluated studying the fluid level in the annulus and back-calculating the effect of drilling fluid density. Second, the formation properties across the loss circulation zones were studied using microresistivity images, dip data, and imaging of fluid-saturated porous media. The results of the studies brought a lot of new information and explained some previous mysteries. The formation strength across the lost circulation zone was measured, and it was confirmed that it remains constant despite other changes of the well construction parameters. Additionally, it was confirmed that the carbonates are naturally highly fractured, having over 900 fractures along the wellbore. The loss circulation zone was characterized, and it was confirmed that the losses are not related to the fractures but rather to the karst, dissolution, and megafractures. The size and dip of the fractures were identified, and it was proven the possibility to treat them with conventional materials. However, the size of identified megafractures and karst zones exceeding the fractures by 10 times in true vertical depth, and in horizontal wells the difference is even higher due to measured depth. This new information helps to explain the previous unsuccessful attempts with the conventional lost circulation materials. The manuscript provides new information on the fractured carbonate formation characterization not available previously in the literature. It allows to align the subsurface and drilling visions regarding the nature of the losses and further develop the curing mechanisms.


2012 ◽  
Vol 554-556 ◽  
pp. 709-713
Author(s):  
Yan Hong Liu ◽  
Hong Wen Ma ◽  
Mei Tang Liu

The morphology and particle size of boehmite play a decisive role on the application of alumina that derived from it. In this paper, we employed pseudoboehmite that produced from Al2 (SO4)3•18H2O and NH3•H2O at 70 °C, pH 7.5 as precursor to synthesize boehmite, and utilized different seeding when preparing pseudoboehmite and boehmite. To identify the influence of seeding on the microstructure of pseudoboehmite and boehmite, the products were characterized by X-ray powder diffraction (XRD), field-emission scanning electron microscopy (FE-SEM) and BET. The results indicate that the pseudoboehmite seeding has a significant influence on the morphology and particle size of pseudoboehmite to which we should pay high attention. However, the boehmite seeding does not play the role of crystal nucleus as expected. The further intrinsic mechanism study is ongoing.


2015 ◽  
Vol 3 (3) ◽  
pp. 35-39
Author(s):  
Sannasi Palsan ◽  
Chai Swee Fern ◽  
Stephanie Bernardine ◽  
Lim Fan Shiang

Saraca thaipingensis or ‘Gapis’ tree, classified under the Fabaceae family is a native of Taiping; copious over Peninsular Malaysia and Southeast Asia. The withered and fallen dead leaves were collected from INTI International University’s garden walkway. To date, literature has yet to capture the use of S. thaipingensis tree parts or refuse as potential biosorbent material for the removal of heavy metals thus verifying the novelty of this study. Batch experiments were carried out with the leaf powder to study the effects of dosage, particle size and contact time towards Cr(VI) removal (%) at 1-100 mg/L. Results showed that Cr(VI) removal increased from 52.22% to 99.31% (p < 0.05) with increase in biosorbent dosage (0.005, 0.010, 0.015, 0.020, 0.025 and 0.050 g). The different particle size ranges tested were: 107-125, 126-150, 151-250, 251-500, and 501- 1000 ?m. Highest Cr(VI) removal of 99.53% was obtained with the 151-250 ?m particle size; further size decrease did not yield more removal (p > 0.05). The optimal Cr(VI) removal was recorded after 45 min (99.62%) and 90 min (99.76%) contact time (p > 0.05). Further characterization and optimization studies are being carried out to develop a novel, sustainable, low cost yet effective leaf powder based biosorbent material.


2017 ◽  
Vol 6 (1) ◽  
pp. 31 ◽  
Author(s):  
Dessy Kurniasari ◽  
Sri Atun

Tujuan penelitian ini adalah untuk membuat dan mengetahui karakteristik nanopartikel dari ekstrak etanol temu kunci (Boesenbergia pandurata) dan rasio optimal variasi konsentrasi kitosan dan NaTPP dalam pembuatan nanopartikel temu kunci.            Pembuatan ekstrak temu kunci (Boesenbergia pandurata) menggunakan metode maserasi menggunakan etanol teknis 96% dilanjutkan evaporasi hingga terbentuk ekstrak kental temu kunci. Koloid nanopartikel dibuat dengan mencampurkan ekstrak temu kunci dalam etanol p.a, akuades, larutan kitosan dalam asam asetat glasial, dan larutan NaTPP. Ada 9 variasi komposisi antara larutan kitosan dan  NaTPP yakni rasio (5:1); (10:1); (15:1); (20:1); (3,33:1); (8:1); (9:1); (11:1); dan (12:1). Padatan dalam koloid nanopartikel dipisahkan dengan cara sentrifugasi. Endapan yang didapatkan disimpan dalam freezer. Koloid nanopartikel yang terbentuk dikarakterisasi menggunakan Particle Size Analyzer (PSA) dan Zeta Sizeruntuk mengetahui ukuran partikel dan nilai zeta potensial. Padatan yang didapatkan dari proses sentrifugasi selanjutnya dikarakterisasi menggunakan Scanning Electron Microscopy (SEM) untuk mengetahui kondisi morfologi padatan tersebut. Karakterisasi dengan KLT pada padatan yang didapatkan bertujuan untuk mengetahui kesamaan kandungan senyawa antara ekstrak etanol temu kunci dan ekstrak etanol temu kunci dalam sediaan berukuran nano.            Koloid nanopartikel yang telah dibuat berwarna kuning dan setelah di sentrifugasi terbentuk padatan berwarna kuning kecokelatan. Karakterisasi menggunakan PSA menunjukkan ukuran partikel pada rentang 389-877 nm sebanyak 98,1% pada rasio konsentrasi kitosan dan NaTPP = (8:1). Nilai rerata zeta potensial adalah 41,87 mV. Hasil foto SEM menunjukkan morfologi partikel yang memiliki permukaan yang tidak rata. Rf keenam sampel menunjukkan hasil bahwa senyawa yang terkandung dalam ekstrak etanol temu kunci maupun ekstrak etanol temu kunci dalam sediaan nanopartikel adalah sama. Kata Kunci : kitosan, NaTPP, ekstrak etanol temu kunci, KLT, SEM, PSA, zeta sizer


2013 ◽  
Vol 45 (2) ◽  
pp. 209-221
Author(s):  
N. Labus ◽  
J. Krstic ◽  
S. Markovic ◽  
D. Vasiljevic-Radovic ◽  
M.V. Nikolic ◽  
...  

ZnTiO3 nanopowder as a constitutive component in compact production was primarily characterized. Scanning electron micrographs of as received powder were recorded. Mercury porosimetry and nitrogen adsorption were also performed on loose powder. Particle size distribution in a water powder suspension was determined with a laser particle size analyser. Compaction was performed on different pressures in a range from 100 to 400 MPa using the uniaxial double sided compaction technique without binder and lubricant. Micrographs of compacted specimens were obtained using scanning electron microscopy and atomic force microscopy. Pore size distribution was also determined by mercury porosimetry and nitrogen adsorption. Results revealed that with increasing pressure during compaction interagglomerate pores diminish in size until they reach some critical diameter related to the intra-agglomerate pore size.


2022 ◽  
pp. 1-15
Author(s):  
Lu Lee ◽  
Arash Dahi Taleghani

Summary Lost circulation materials (LCMs) are essential to combat fluid loss while drilling and may put the whole operation at risk if a proper LCM design is not used. The focus of this research is understanding the function of LCMs in sealing fractures to reduce fluid loss. One important consideration in the success of fracture sealing is the particle-size distribution (PSD) of LCMs. Various studies have suggested different guidelines for obtaining the best size distribution of LCMs for effective fracture sealing based on limited laboratory experiments or field observations. Hence, there is a need for sophisticated numerical methods to improve the LCM design by providing some predictive capabilities. In this study, computational fluid dynamics (CFD) and discrete element methods (DEM) numerical simulations are coupled to investigate the influence of PSD of granular LCMs on fracture sealing. Dimensionless variables were introduced to compare cases with different PSDs. We validated the CFD-DEM model in reproducing specific laboratory observations of fracture-sealing experiments within the model boundary parameters. Our simulations suggested that a bimodally distributed blend would be the most effective design in comparison to other PSDs tested here.


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