scholarly journals Analisis Sifat Fisik dan Mekanik Sambungan Las Oxy-Acetylene pada Pelat Baja Karbon Rendah dengan Variabel Nyala Torch Karburasi

2017 ◽  
Vol 1 (2) ◽  
pp. 1
Author(s):  
Andika Wisnujati ◽  
Ahmad Nurhuda
Keyword(s):  
Carbon Steel ◽  
Steel Plate ◽  
Testing Machine ◽  
Low Carbon Steel ◽  
Maximum Temperature ◽  
Low Carbon ◽  
Butt Weld ◽  
Universal Testing ◽  
Different Dimensions ◽  
Welding Joints

<p>Oxy-acetylene welding is widely used in small workshops for car body repair, automobile and motorcycle exhaust, and other improvements using a maximum temperature of 3000oC that can not be done through another process. The purpose of this study was to analyze the effect of torque oxyacetylene flame carburizing on the physical-mechanical properties of low carbon steel plate welding joints. The method employed by using a low carbon steel plate 2 (two) pairs in a butt weld immension of 300 mm x 75 mm x 1 mm. After welding with oxy-acetylene in torch carburizing flame, the specimens were examined through physical observation including microstructure and echanical properties. Micro hardness vickers (VHN) was used to evaluate the harness and tensile properties was determine using the universal testing machine. In the microstructure testing, there is a pearlite and ferrite whose become different dimensions as it is affected by the heat and air pressure of the weld. The result of tensile strength specimen A 174,6 N/mm2 and specimen B 157,65 N/mm2. While the vickers test obtained the highest hardness that is 152.5 VHN in the welding area<em>.</em></p>

scholarly journals The Effect on Using Different Types of Electrodes toward the Tensile Strength of the Welding Joints Groove V Low Carbon Steel Type DIN 1.0038

Teknomekanik ◽  
2020 ◽  
Vol 3 (2) ◽  
pp. 43-49
Author(s):  
Yogi Fernando ◽  
Rodesri Mulyadi ◽  
Ambiyar Ambiyar
Keyword(s):  
Tensile Strength ◽  
Carbon Steel ◽  
Testing Machine ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Steel Type ◽  
Different Types ◽  
Welding Joints ◽  
The One ◽  
Plate Type

The choice of electrode type in welding will affect the strength of the welding result. The aim of this study was to determine the effect on using different type of electrode on the tensile strength of low carbon steel type 1.0038 by using experimental method. The welding was conducted using Groove V. In addition, the specimens used in this research were the low carbon steel plate type 1.0038 with a thickness of 8 mm and were given SMAW treatment using 2 different types of electrodes, namely E 6013 and E 7016 whose diameters were 2.6 and 3.2 mm. The standard specimen used was ASTM-E8 and being tested using a Universal Testing Machine. Based on the research that had been conducted, it was obtained that the steel type 1.0038 welded using E 7016 electrodes had a higher tensile strength than the one using E 6013.

scholarly journals The Effect of AC (alternating current) and DC (direct current) on Bend Testing Results of Low Carbon Steel Welding Joints

Teknomekanik ◽  
2020 ◽  
Vol 3 (2) ◽  
pp. 56-61
Author(s):  
Zetri Firmanda ◽  
Abdul Aziz ◽  
Bulkia Rahim
Keyword(s):  
Carbon Steel ◽  
Direct Current ◽  
Low Carbon Steel ◽  
Welding Process ◽  
Alternating Current ◽  
Bend Test ◽  
Open Crack ◽  
Low Carbon ◽  
Bend Testing ◽  
Welding Joints

The purpose of this study was to determine the effect of alternating current (AC) and direct current (DC) on the bend testing results of low carbon steel welding joints. The results of this study are expected to determine the cracks that occur from the root bend and face bend testings in the AC and DC welding process. This study used experimental method, where the research was done by giving AC and direct polarity DC (DC-) SMAW welding treatments. The material used in this research was low carbon steel plate DIN 17100 Grade ST 44, thickness 10 with E7016 electrode type. The process of welding joints used a single V seam, strong current of 90A, and the welding position of 1G. The testing of welding joints was carried out by bend testing using the standard acceptance of AWS D1.1 root bend and face bend testing results. The results of the bend testing showed that the AC welding root bend test specimen held no cracks while the DC welding root bend test held cracks with incompelete penetration and open crack defects. On the contrary, the AC welding face bend test had open crack defects and in the DC welding face bend test was found a crack. Thus, there was a difference in the crack resistance of the welding joint from the types of current used through the root bend test and face bend test. Therefore, it can be summarized that AC welding is better for root welding and DC welding is good for capping welding.

scholarly journals Evaluation of induced residual stresses on AISI 1020 low carbon steel plate from experimental and FEM approach during TIG welding process

2019 ◽  
Vol 13 (1) ◽  
pp. 4415-4433
Author(s):  
I. B. Owunna ◽  
A. E. Ikpe
Keyword(s):  
Carbon Steel ◽  
Residual Stresses ◽  
Steel Plate ◽  
Low Carbon Steel ◽  
Welding Process ◽  
Service Condition ◽  
Tig Welding ◽  
Von Mises Stress ◽  
Low Carbon ◽  
Temperature Range

Induced residual stresses on AISI 1020 low carbon steel plate during Tungsten Inert Gas (TIG) welding process was evaluated in this study using experimental and Finite Element Method (FEM). The temperature range measured from the welding experimentation was 251°C-423°C, while the temperature range measured from the FEM was 230°C-563°C; whereas, the residual stress range measured from the welding experimentation was 144MPa-402Mpa, while the residual range measured from the FEM was 233-477MPa respectively. Comparing the temperature and stress results obtained from both methods, it was observed that the range of temperature and residual stresses measured were not exactly the same due to the principles at which both methods operate but disparities between the methods were not outrageous. However, these values can be fed back to optimization tools to obtain optimal parameters for best practices.  Results of the induced stress distribution was created from a static study where the thermal results were used as loading conditions and it was observed that the temperature increased as the von-Mises stress increased, indicating that induced stresses in welded component may hamper the longevity of such component in service condition. Hence, post-weld heat treatment is imperative in order to stress relieve metals after welding operation and improve their service life.

Effect of Sol-Gel Film on the Corrosion Resistance of Low Carbon Steel Plate

2020 ◽  
Vol 984 ◽  
pp. 43-50
Author(s):  
Hua Yuan Zhang ◽  
Can Wang ◽  
Bing Xue ◽  
Jing Luo
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Steel Plate ◽  
Salt Spray ◽  
Sol Gel ◽  
Low Carbon Steel ◽  
Corrosion Current ◽  
Neutral Salt ◽  
Low Carbon ◽  
Gel Film

To improve the corrosion resistance on Q235 low carbon steel, in this paper, tetraethyl orthosilicate (TEOS), N-dodecyl trimethoxysilane and γ-(2,3-epoxypropoxy) propytrimethoxysilane (KH560) were used to make organic-inorganic hybrid sol-gel film. Cross cut test adhesion method, neutral salt spray test, electrochemical test and film protective efficiency were taken to value the corrosion resistance property. The corrosion topography was studied by optical microscope. In addition, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) curves and equivalent electric circuit fitting were used to analyze the corrosion mechanism. The cross cut adhesion of sol-gel film can reach 1 class and the protection class can attain 5 class after 72 hours neutral salt spray test. According to the potentiodynamic polarization curve analysis, the corrosion potential of sol-gel film coating sample after 0.5 hours immersion was -0.46 V (vs. SCE) on the 0.1 Hz, and its corrosion current density was 4.74×10-7 A·cm-2. The corrosion potential of bare Q235 low carbon steel plate after 0.5 hours immersion was -0.78 V (vs. SCE) on the 0.1 Hz, and its corrosion current density was 4.75×10-6 A·cm-2. The impedance value on 0.1 Hz (|Z|0.1Hz) (1.27×106 Ω·cm2) of sol-gel film coating sample was more than three orders of magnitude higher than the value of the low carbon steel plate. Even dipping in 3.5 wt. % NaCl for 72 hours, the |Z|0.1Hz value of sol-gel coating sample was still one order of magnitude higher than the low carbon steel plate with 0.5 hours immersion. Sol-gel film with excellent adhesion can significantly improve the corrosion resistance of low carbon steel plate. Sol-gel film can increase the protection efficiency of low carbon steel plate by 90%.

The Electrical Contact Resistance in Resistance Welding Evaluated by Gleeble Testing Machine

2008 ◽  
Vol 575-578 ◽  
pp. 753-756 ◽  
Author(s):  
Wei Min Zhou
Keyword(s):  
Carbon Steel ◽  
Contact Resistance ◽  
Electrical Contact ◽  
Testing Machine ◽  
Low Carbon Steel ◽  
Resistance Welding ◽  
Measuring System ◽  
Low Carbon ◽  
Electrical Contact Resistance ◽  
Gleeble 3500

Electrical contact resistance is an important parameter in resistance welding. In this article, a Gleeble 3500 thermal-mechanical testing machine was employed to measure the contact resistance. The machine is equipped with a special electrical resistance measuring system. The contact resistance is experimentally investigated for welding low carbon steel to themselves. A detailed work was carried out to investigate the influence of pressure, temperature on the contact resistance of low carbon steel. The experimental results show that the contact resistance decreases when pressure or temperature increases.

Damage Identification of Low Carbon Steel under Tensile Based on Elastic Modulus

2014 ◽  
Vol 1061-1062 ◽  
pp. 3-6
Author(s):  
Yu Jun Xue ◽  
Shuang Shuang Liu ◽  
Ji Shun Li ◽  
Fang Yang
Keyword(s):  
Elastic Modulus ◽  
Carbon Steel ◽  
Tensile Test ◽  
Damage Identification ◽  
Testing Machine ◽  
Low Carbon Steel ◽  
Tensile Specimen ◽  
Low Carbon ◽  
Machine Loading ◽  
Tensile Process

Tensile test of low carbon steel was carried out on a universal electronic testing machine. Loading and strain test data of low carbon steel was acquired by means of the tensile test. Based on the measured tensile specimen data, elastic modulus of low carbon steel was calculated. It was found that elastic modulus of low carbon steel varied during tensile process. The damage of low carbon steel under tensile was identified by the calculation of elastic modulus.

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