scholarly journals Energy-saving technology of production of elements of building structures from polymer materials

2021 ◽  
pp. 41-48
Author(s):  
A.V. Kondratiev ◽  
О.О. Prontsevych
Keyword(s):  
Composite Materials ◽  
Energy Saving ◽  
Polymer Composite ◽  
Technological Process ◽  
Polymer Materials ◽  
Polymer Composite Materials ◽  
Gas Evolution ◽  
Curing Process ◽  
Structural Elements ◽  
Energy Saving Technology

Problem statement. At present, the increase in the efficiency of the technology for the production of composite structural elements is associated with high energy costs. In this regard, the implementation of ways to optimize the parameters of the technological process of manufacturing polymer composite materials is of great importance. The purpose of the article is to optimize the modes of impregnation and curing of thermosetting binders and polymer composite materials based on them in combination with the kinetics of gas evolution and control of all stages of the technological process. Results. An energy-saving technology for molding composite structural elements of buildings and structures has been developed, which provides a reduction in the duration of the curing process of polymer materials, depending on the type of binder. The technology makes it possible to control the speed and degree of curing of a thermosetting binder by changing the tangent of the dielectric loss angle and electrical conductivity. Scientific novelty and practical significance. The approach and the electrophysical method for optimizing the modes of impregnation and curing of composite products in combination with the control of all stages of the technological process have been further developed in relation to the elements of composite structures. The permissible values of the curing parameters have been established according to the optimized mode of a number of thermosetting binders: heating rates, isotherm temperatures, and holding time at them. At the same time, the achieved optimal curing times for binders BFOS, LBS-4, ENFB, 5-211B using the new technology is 2.4; 1.8; 3.0; 2.3; 2.0 and 1.2 times less than according to known technologies. The results obtained guarantee the quality of the resulting composite product and are recommended for accelerating the curing process of polymer materials. Keywords: optimization; technological regime; impregnation; curing; thermosetting binders; gas evolution; stage control

Regulation of Mechanical Properties of Advanced PCM Products with the Aid of Catalysts

2020 ◽  
Vol 992 ◽  
pp. 415-420
Author(s):  
I.V. Zaychenko ◽  
V.V. Bazheryanu ◽  
A.G. Kim
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Temperature Gradient ◽  
Polymer Composite ◽  
Strength Properties ◽  
Polymer Composite Materials ◽  
Epoxy Binder ◽  
Curing Process ◽  
The Matrix

The article considers the problem of the effect of uneven curing caused by the temperature gradient across the thickness of the material on the anisotropy of the strength properties of polymer composite materials. The effect of catalysts on the curing of the epoxy binder EDT-69N, used for the manufacture of multilayer polymer composite materials, was studied. According to dielectric spectrometry, the accelerating effect of the selected compounds on the curing process of the EDT-69N epoxy binder during fiberglass molding has been proved. The possibility of controlling the curing process using catalysts to reduce the influence of the temperature gradient on the anisotropy of the strength properties of the matrix in the manufacture of polymer composite materials is shown.

MANUFACTURING TECHNOLOGIES OF POLYMER COMPOSITE MATERIALS ON THERMOPLASTICS (review)

2021 ◽  
pp. 78-86
Author(s):  
A.E. Sorokin ◽  
◽  
V.A. Sagomonova ◽  
A.P. Petrova ◽  
L.V. Solovyanchik ◽  
...  
Keyword(s):  
Composite Materials ◽  
Residual Stresses ◽  
Polymer Composite ◽  
Technological Process ◽  
Thermoplastic Composite ◽  
Strength Characteristics ◽  
Polymer Composite Materials ◽  
Complex Products ◽  
Thermoplastic Matrix ◽  
Manufacturing Technologies

Various technologies for the production of prepregs based on a thermoplastic matrix and composite materials based on them are considered. Their advantages over the technologies of manufacturing polymer composite materials based on a thermosetting matrix are presented. It is shown that the use of melt technology allows the production of fiberglass with the highest level of strength characteristics. An algorithm for estimating residual stresses in a thermoplastic composite to optimize the technological process of producing complex products is described.

Method of parametric optimization in the problems of passenger airliner design

2020 ◽  
Author(s):  
A.A. Bolshikh ◽  
V.P. Eremin
Keyword(s):  
Composite Materials ◽  
Polymer Composite ◽  
Parametric Optimization ◽  
Polymer Composite Materials ◽  
Preliminary Design ◽  
Structural Elements ◽  
The Finite Element Method ◽  
Current Trends ◽  
Box Structure ◽  
Mass Perfection

The paper describes current trends in the design of load-bearing structural elements of modern airliners made using polymer composite materials. In modern passenger airliners, polymer composite materials are used to ensure mass perfection of both lightly loaded elements and critical units, including wing and fin boxes. By means of the finite element method, a box model was created using shell finite elements. Parametric optimization was carried out with account for the anisotropic properties of structural materials. The purpose of the work is to develop a methodology for calculating the structural strength elements of the box and justify the required thicknesses with restrictions on compressive / tensile deformations and loss of stability. The developed methodology makes it possible to obtain a box structure with a minimum mass, while maintaining the necessary stiffness and strength characteristics at the stage of preliminary design.

IMPACT OF HIGH VOLTAGE ELECTRIC DISCHARGES ON THE CURED POLYMER COMPOSITE MATERIALS, MODIFIED IN A MICROWAVE ELECTROMAGNETIC FIELD

2020 ◽  
pp. 6-12
Author(s):  
I. V. Zlobina ◽  
A. A. Korotich
Keyword(s):  
Electromagnetic Field ◽  
Surface Layer ◽  
Composite Materials ◽  
Carbon Fiber ◽  
Minimum Wage ◽  
Polymer Composite ◽  
High Voltage ◽  
Polymer Composite Materials ◽  
Structural Elements ◽  
The Impact

Due to the widespread use of carbon fiber-reinforced polymer composite materials (PCM) in the structural elements of aircraft with a distributed surface layer of lightning-proof coating (MFP) in the form of metal grids to reduce the risk of lightning strikes and the possibility of increasing their strength characteristics by processing in the microwave electromagnetic field, the need to study the impact of this method of processing on the resistance of PCM to high voltage electrical discharges. The studies of the impact of the discharge voltage 180…200 kV on samples of PCM with the minimum wage and no minimum wage. It is established that pretreatment of samples of the cured polymer composite MW in a microwave electromagnetic field energy flux density (17…18)104 µw/cm2 does not degrade their molniezaschita characteristics and contributes to reducing the size of the damaged area up to 1.5 times. Samples processed in the microwave electromagnetic field without MSP do not have delaminations and burns in contrast to the control ones. The obtained results indicate the possibility of strengthening treatment in the microwave electromagnetic field of structural elements of carbon fiber distributed in the surface layer of the MSP in the form of a metal grid.

PROSPECTS OF THE PRODUCTION OF LARGE-SIZED AIRCRAFT PARTS FROM POLYMER COMPOSITE MATERIALS (review)

2021 ◽  
pp. 55-62
Author(s):  
V.A. Goncharov ◽  
◽  
P.N. Timoshkov ◽  
M.N. Usacheva ◽  
◽  
...  
Keyword(s):  
Composite Materials ◽  
Polymer Composite ◽  
Polymer Composite Materials ◽  
Vacuum Impregnation ◽  
Curing Process ◽  
Process Automation ◽  
Materials Development ◽  
Infusion Method ◽  
Technological Methods ◽  
Selection Of

Today wings for Boeing 787 and Airbus A350 aircraft are made of polymer composite materials in the form of prepregs based on carbon fiber, the blanks of which are molded in an autoclave. It is expected that by 2025–2030 will actively use the vacuum infusion method, which will require global research on the selection of binding and reinforcing materials, development of the vacuum impregnation and curing process, automation and development of new technological methods for laying out workpieces of parts, accelerating the process and shortening the cycle time.

Study of the English Translation of Polymer Composite Materials

2013 ◽  
Vol 416-417 ◽  
pp. 1712-1716
Author(s):  
Gang Li
Keyword(s):  
Composite Materials ◽  
Polymer Composite ◽  
English Translation ◽  
Building Materials ◽  
Civil Engineering ◽  
Polymer Materials ◽  
Polymer Composite Materials ◽  
Translation Theory ◽  
Chemical Fiber ◽  
Translation Practice

Synthetic polymer material is made of polymer composite materials. Plastic, rubber, chemical fiber, building glue and paint are mainly involved in civil engineering. The basic components of the polymer materials are synthetic polymers, which is referred to as superpolymer. Materials of civil engineering made from the polymer or the traditional material modified the preparations are traditionally known as the chemical building materials. Chemical building materials is more and more widely applied in civil engineering, playing an important role in various decorations, waterproof, anticorrosive adhesive, as other civil engineering materials can not be replaced by. The English translation of critical polymer materials is vital, and the translation quality has a direct impact on people's understanding of it. In this paper, using the method of Nord's function plus loyalty translation theory, the author discusses the translation problems of polymer materials, and provides constructive and theoretical basis for translation practice.

scholarly journals Polymer Composite Materials And Applications For Chemical Protection Equipments

2015 ◽  
Vol 21 (3) ◽  
pp. 873-877
Author(s):  
Răzvan Petre ◽  
Nicoleta Petrea ◽  
Gabriel Epure ◽  
Teodora Zecheru
Keyword(s):  
Composite Materials ◽  
Polymer Composite ◽  
Polymeric Matrix ◽  
Polymer Materials ◽  
Polymer Composite Materials ◽  
Chemical Protection ◽  
Stiffness Properties ◽  
Wide Range ◽  
Fibre Reinforced Polymer ◽  
Strength And Stiffness

Abstract The polymer composite materials properties are clearly determined by their constituent properties and by the micro-structural configuration. Additives and modifiers ingredients can expand the usefulness of the polymeric matrix, enhance the processability or extend composite durability. The fibres are mainly responsible for the performance changing (strength and stiffness properties). The least structurally demanding cases is the arrangement of fibres randomly in polymeric matrix, when equal strength is achieved in all directions. Fibre reinforced polymer materials can be successfully used in a wide range of applications and can significantly improve the characteristics of chemical protection equipments and foster the development of new ones with superior features.

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