scholarly journals Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type

2021 ◽  
Vol 249 ◽  
pp. 351-365
Author(s):  
Aleksandr Mikhailov ◽  
Aleksandr Fedorov
Keyword(s):  
Energy Intensity ◽  
Raw Materials ◽  
Experimental Studies ◽  
Screw Press ◽  
Moisture Loss ◽  
Design Parameters ◽  
Mechanical Processing ◽  
Polymer Fiber ◽  
Tubular Type ◽  
Field Area

The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.

The Three-Factor Experiment on Microwave Micronization of Grain Feed

2021 ◽  
Vol 3 (44) ◽  
pp. 116-123
Author(s):  
Yuriy A. Sobchenko ◽  
◽  
Aleksandr A. Belov ◽  
Akylbek N. Omarov ◽  
Keyword(s):  
Energy Content ◽  
Raw Materials ◽  
Power Level ◽  
Experimental Studies ◽  
Barley Grain ◽  
Exchange Energy ◽  
Research Purpose ◽  
Design Parameters ◽  
Grain Moisture ◽  
Three Factor

To obtain the most reliable information about the object of research with minimal time and financial costs, it is necessary to search for a rational sequence of data collection on the characteristics of micronization of grain feeds. (Research purpose) The research purpose is in conducting experimental studies of UHF micronization of grain feeds. (Materials and methods) The article presents a full factor experiment as the method of planning and conducting the experiment, this method serves to find the optimal conditions and rules of processes occurring during ultrahigh-frequency processing of grain feed raw materials. Micronization was carried out in the developed installation, which provides the addition of magnetron powers to reduce the cost of the installation and the operating costs of micronization. Authors conducted experiments on feed barley of the second production class. During the experiment there was used the grain moisture meter "Fauna-M", ultra-high-frequency magnetron generators 1 kW Daewoo M 218 and caliper ShTs-1. (Results and discussion) A complete three-factor experiment was performed, as a result of which the influence of design parameters and installation modes on the properties of grain feed was studied on the example of feed barley when adding the magnetron powers in the device. The article presents experimental data on the measurement of the exchange energy content in samples of feed barley grain. Its increase was revealed, which is the main physical and chemical characteristic of the process of micronization of grain feed. (Conclusions) The article presents optimal ratios of variable essential factors, compliance with which can contribute to an increase in the exchange energy content in feed barley grain samples from 12 to 13.1 megajoules per kilogram: humidity of 16.5 percent, the power level of the second device, the height of the radio-transparent end of the waveguide relative to the grain layer level of 41.7 millimeters.

scholarly journals Development of the mathematical model for the process of oil raw materials pressing

2018 ◽  
Vol 7 (2.13) ◽  
pp. 145
Author(s):  
Ainura Kairbayeva ◽  
Vitalii Vasilenko ◽  
Seit Dzhinguilbayev ◽  
Lyazzat Baibolova ◽  
Larisa Frolova
Keyword(s):  
Mathematical Model ◽  
Chemical Interaction ◽  
Raw Materials ◽  
Screw Press ◽  
Design Stage ◽  
Design Parameters ◽  
Single Screw ◽  
Porous Skeleton ◽  
The Mathematical Model ◽  
Oil Filtration

The mathematical model for the process of oily raw materials pressing with single-screw oil press has been developed, which makes it possible to calculate the main design parameters of an oil press for extracting oil from oil crop seeds.This model of pressing describes the process of moving meal in the pressure zone and expression of oil in the pressing cage of the screw press, taking into account the following assumptions: porous skeleton and oil have the same density, they have no chemical interaction, the process of oil filtration occurs under isothermal conditions with laminar conditions of motion.The developed mathematical model corresponds to physical meaning of the occurring phenomena and can be used to analyze the work of active presses, and at the design stage. 

A possibility of using nickel concentrate, obtained as a result of hydrometallurgical enrichment of manganese-containing raw materials, at steel alloying

2020 ◽  
Vol 76 (7) ◽  
pp. 709-715
Author(s):  
O. Yu. Kichigina
Keyword(s):  
Raw Materials ◽  
Experimental Studies ◽  
Selective Extraction ◽  
Technological Parameters ◽  
Nickel Iron ◽  
Nickel Recovery ◽  
Nickel Concentrate ◽  
Steel Alloying ◽  
High Degree ◽  
Comprehensive Processing

At production of stainless steel expensive alloying elements, containing nickel, are used. To decrease the steel cost, substitution of nickel during steel alloying process by its oxides is an actual task. Results of analysis of thermodynamic and experimental studies of nickel reducing from its oxide presented, as well as methods of nickel oxide obtaining at manganese bearing complex raw materials enrichment and practice of its application during steel alloying. Technology of comprehensive processing of complex manganese-containing raw materials considered, including leaching and selective extraction out of the solution valuable components: manganese, nickel, iron, cobalt and copper. Based on theoretical and experiment studies, a possibility of substitution of metal nickel by concentrates, obtained as a result of hydrometallurgical enrichment, was confirmed. Optimal technological parameters, ensuring high degree of nickel recovery out of the initial raw materials were determined. It was established, that for direct steel alloying it is reasonable to add into the charge pellets, consisting of nickel concentrate and coke fines, that enables to reach the through nickel recovery at a level of 90%. The proposed method of alloying steel by nickel gives a possibility to decrease considerably steel cost at the expense of application of nickel concentrate, obtained out of tails of hydrometallurgical enrichment of manganese-bearing raw materials, which is much cheaper comparing with the metal nickel.

EXPERIMENTAL STUDIES OF REINFORCED CONCRETE STRUCTURES WITH CROSS-SHAPED SPATIAL CRACK UNDER TORSION WITH BENDING

2020 ◽  
Vol 92 (6) ◽  
pp. 13-25
Author(s):  
Vl.I. KOLCHUNOV ◽  
◽  
A.I. DEMYANOV ◽  
M.M. MIHAILOV ◽  
◽  
...  
Keyword(s):  
Reinforced Concrete ◽  
Experimental Determination ◽  
Calculation Method ◽  
Experimental Studies ◽  
Concrete Structures ◽  
Design Parameters ◽  
Reinforced Concrete Structures ◽  
Experimental Scheme

The article offers a method and program for experimental studies of reinforced concrete structures with cross-shaped spatial crack under torsion with bending, the main purpose of which is to check the design assumptions and experimental determination of the design parameters of the proposed calculation method. The conducted experimental studies provide an opportunity to test the proposed calculation apparatus and clarify the regularities for determining deflections, angles of rotation of extreme sections, and stresses in the compressed zone of concrete. For analysis, the article presents a typical experimental scheme for the formation and development of cracks in the form of a sweep, as well as characteristic graphs of the dependence of the angles of rotation of end sections.

Ball Grid Array Thermomechanical Response During Reflow Assembly

1996 ◽  
Vol 118 (4) ◽  
pp. 214-222 ◽  
Author(s):  
T. E. Voth ◽  
T. L. Bergman
Keyword(s):  
Process Model ◽  
Experimental Studies ◽  
Ball Grid Array ◽  
Mechanical Processing ◽  
Processing Conditions ◽  
System Behavior ◽  
Reflow Soldering ◽  
Thermomechanical Response ◽  
Model Predictions ◽  
Representative System

The thermomechanical response of ball-grid array assemblies during reflow soldering is considered here. Experiments are performed to investigate the thermomechanical response of a representative system and the results are used to validate a numerical model of system behavior. The conclusions drawn from the experimental studies are used to guide development of a process model capable of describing more realistic BGA soldering scenarios. Process model predictions illustrate the system’s thermomechanical response to thermal and mechanical processing conditions, as well as component properties. High thermal conductivity assemblies show the greatest sensitivity to mechanical loading conditions.

Calculation of Technical Characteristics of the Technical Fleet Vessels Involved in Ensuring Safety of the Offshore Facilities of Oil and Gas Complex

2021 ◽  
pp. 7-13
Author(s):  
S.V. Matsenko ◽  
◽  
V.M. Minko ◽  
A.A. Koshelev ◽  
V.Yu. Piven ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Oil Pollution ◽  
Raw Materials ◽  
Experimental Studies ◽  
Industrial Safety ◽  
Theoretical Studies ◽  
Physical Processes ◽  
Oil Spill Response ◽  
Sea Area

Violation of industrial safety rules during the operation of offshore facilities for the production, storage and transportation of the hydrocarbon raw materials leads in the most cases to pollution of the marine environment with oil and its components. The works on localization and elimination of such pollution are carried out with the help of vessels of the technical support fleet and booms. When developing oil spill response plans at such facilities, a calculated determination of the technical characteristics of vessels and booms is required that are sufficient to carry out the planned activities. The basic design principles for determining the towing capacity of the technical fleet vessels involved in the localization and elimination of oil and oil product spills by trawling methods are given in the article. The calculation is based on theoretical studies performed by the authors of the physical processes occurring during the movement of objects of a mobile trawling order in the sea area. The results obtained during the course of theoretical studies were confirmed by the experimental studies carried out by the authors personally using the real pieces of equipment in the actual development of tasks for training spill containment by trawling. As a result, the empirical dependencies were obtained and experimentally confirmed, which can be used to calculate technical characteristics of the ships as part of the mobile orders and anchor systems as part of stationary orders intended for the localization and elimination of oil pollution. These results can be used, among other things, for the calculated substantiation of the technical characteristics of the technical fleet vessels designed to ensure safety of the offshore facilities for production, storage, and transportation of the hydrocarbon raw materials.

Use of Digital Twins for Mathematical Modeling of Ultrasonic Cutting of Titanium Blanks

2021 ◽  
Vol 1037 ◽  
pp. 369-376
Author(s):  
Maxim Ilyushkin ◽  
Kirill Savelev ◽  
Oleg Krupennikov ◽  
Evgeniy S. Kiselev
Keyword(s):  
Mathematical Modeling ◽  
Thermal Power ◽  
Experimental Studies ◽  
Ultrasonic Field ◽  
Design Parameters ◽  
Digital Twins ◽  
Machine Parts ◽  
Cutting Processes ◽  
Stock Removal ◽  
Processing Zone

The paper presents the results of numerical experimental studies of cutting titanium blanks using mathematical modeling programs, which make it possible to completely repeat technological processes in a computer (digital twin). The LS-DYNA product was used as a program to simulate the process of stock removal from titanium blank. It has been established that the use of this method adequately describes the cutting processes, including with the introduction of the energy of an ultrasonic field into the processing zone, can significantly reduce the duration of experimental research and evaluate the influence of the elements of the cutting mode and design parameters of the tool on the thermal power aspects of the formation of new surfaces of machine parts.

Deaf and Hard-of-hearing Users Evaluating Designs for Highlighting Key Words in Educational Lecture Videos

2021 ◽  
Vol 14 (4) ◽  
pp. 1-24
Author(s):  
Sushant Kafle ◽  
Becca Dingman ◽  
Matt Huenerfauth
Keyword(s):  
Experimental Study ◽  
Key Words ◽  
Hard Of Hearing ◽  
Experimental Studies ◽  
Design Parameters ◽  
Educational Video ◽  
Word Level ◽  
Sentence Level ◽  
First Occurrence ◽  
Educational Videos

There are style guidelines for authors who highlight important words in static text, e.g., bolded words in student textbooks, yet little research has investigated highlighting in dynamic texts, e.g., captions during educational videos for Deaf or Hard of Hearing (DHH) users. In our experimental study, DHH participants subjectively compared design parameters for caption highlighting, including: decoration (underlining vs. italicizing vs. boldfacing), granularity (sentence level vs. word level), and whether to highlight only the first occurrence of a repeating keyword. In partial contrast to recommendations in prior research, which had not been based on experimental studies with DHH users, we found that DHH participants preferred boldface, word-level highlighting in captions. Our empirical results provide guidance for the design of keyword highlighting during captioned videos for DHH users, especially in educational video genres.

INFLUENCE OF TECHNOLOGICAL FACTORS ON THE EFFICIENCY OF REMOVAL OF SCALE FROM FLATS FOR HOLLOW BALLS

2021 ◽  
pp. 143-147
Author(s):  
А.В. Панфилова ◽  
А.В. Королев ◽  
О.П. Решетникова ◽  
Б.М. Изнаиров ◽  
А.Н. Васин
Keyword(s):  
Rotation Speed ◽  
Experimental Studies ◽  
Surface Cleaning ◽  
Point Of View ◽  
Design Parameters ◽  
Technological Factors ◽  
Proportional Relationship ◽  
Sheet Products ◽  
Process Factors ◽  
Rolled Surface

Рассматриваются результаты проведения экспериментальных исследований способа удаления окалины с поверхности стального листового проката. Предложен новый способ и устройство для очистки поверхности листового проката от окалины режущими пластинами, вращающимися вокруг оси, перемещающейся поступательно вдоль обрабатываемой поверхности. Пластины наклонены в направлении вектора вращения на угол до 10 градусов и упруго поджимаются к обрабатываемой поверхности. Это обеспечивает возможность в процессе очистки поверхности воспроизводить макронеровности листового проката. Приведены результаты экспериментальных исследований, построены математические и графические зависимости, описывающие влияние факторов процесса на эффективность очистки поверхности проката. Показано, что наиболее значимое влияние на параметр оптимизации оказывает сила воздействия инструмента на поверхность заготовки. Причем это влияние реализуется в прямо пропорциональной зависимости. Другие исследованные факторы, а именно: угол наклона пластины, скорость ее вращения и подача, оказывают значительно меньшее влияние на степень очистки проката. Эти исследования были необходимы с точки зрения определения конструктивных параметров силовых элементов как технологической оснастки, реализующей указанный способ, так и технологической установки в целом. План эксперимента был принят, исходя из реальных производственных возможностей индустриального партнера, и соответствовал классическим представлениям теории резания. Описанные результаты дают возможность планировать дальнейшие эксперименты по изучению направлений использования данного способа Here we consider the results of experimental studies of the method of removing scale from the surface of steel sheet products. We propose a new method and device for cleaning the surface of rolled sheets from scale by cutting plates rotating around an axis moving translationally along the treated surface. The plates are tilted in the direction of the rotation vector at an angle of up to 10 degrees and are elastically pressed to the treated surface. This makes it possible to reproduce the macro-dimensions of sheet metal during the surface cleaning process. We present the results of experimental studies. We constructed mathematical and graphical dependences describing the influence of process factors on the efficiency of cleaning the rolled surface. We show that the most significant influence on the optimization parameter is exerted by the force of the tool's impact on the surface of the workpiece. Moreover, this influence is realized in a directly proportional relationship. Other factors studied, namely the angle of inclination of the plate, its rotation speed and feed, have a much smaller impact on the degree of cleaning of rolled products. These studies were necessary from the point of view of determining the design parameters of the power elements of both the technological equipment implementing this method and the technological installation as a whole. We adopted the experimental plan based on the real production capabilities of the industrial partner and corresponded to the classical concepts of the cutting theory. The described results make it possible to plan further experiments to study the directions of using the method

STUDY OF EXTERNAL MASS TRANSFER DURING DRYING OF BERRY RAW MATERIALS TAKING INTO THE SHRINKAGE PHENOMENON

2019 ◽  
Author(s):  
А.В. АКУЛИЧ ◽  
Л.А. ГОСТИНЩИКОВА
Keyword(s):  
Mass Transfer ◽  
Energy Supply ◽  
Raw Materials ◽  
Mass Transfer Rate ◽  
Experimental Studies ◽  
Volume Shrinkage ◽  
External Mass Transfer ◽  
Transfer Coefficients ◽  
Ir Radiation ◽  
Criterial Equations

Исследованы закономерности внешнего массообмена при сушке ягодного сырья для различных способов энергоподвода. Установлено, что ягоды при сушке подвержены значительной объемной (72–81%) и линейной (35–43%) усадке, которую необходимо учитывать при расчете коэффициентов массоотдачи. Объекты исследования – ягоды черники, красной и черной смородины. Проведены экспериментальные исследования по сушке ягодного сырья при конвективном и конвективном с ИК-излучением способах энергоподвода. Исследования проведены при скорости сушильного агента хса1,2 м/с и температуре tса 70°С. Получены критериальные уравнения внешнего массоообмена при сушке ягод для периода постоянной скорости, учитывающие объемную усадку. Определено, что при сушке с конвективным энергоподводом объемная усадка при одном и том же значении критерия Рейнольдса оказывает на 12–20% большее влияние на интенсивность массоообмена для красной смородины по сравнению с черникой и черной смородиной. При сушке с конвективным энергоподводом, ИК-излучением и предварительным прокалыванием объемная усадка наиболее существенно влияет на массообмен для черной смородины, протекающий в 1,5–1,8 раза интенсивнее по сравнению с черникой и красной смородиной. Полученные критериальные уравнения могут быть использованы при расчете и проектировании установок для сушки ягодного сырья. The laws of external mass transfer during drying of berry raw materials for various methods of energy supply are investigated. It is established that the berries during drying are subject to significant volumetric (72–81%) and surface (35–43%) shrinkage, which must be taken into account when calculating the mass transfer coefficients. The objects of the study were various berries: blueberries, red and black currants. Experimental studies have been carried out on the drying of selected berries both in the case of convective and convective methods with IR radiation. Investigations were carried out at a drying agent velocity хса1,2 m/s and its temperature tca70°С. The criterion equations of external mass transfer during drying of berries for a period of constant speed, taking into account the volume shrinkage, are obtained. It was determined that during drying with convective energy supply, volume shrinkage with the same value of the Reynolds criterion on 12–20% has a greater effect on the mass transfer rate for red currants. When drying with convective energy supply, IR radiation and preliminary piercing, the volume shrinkage most significantly affects the mass transfer for black currants, which is 1,5–1,8 times more intense than blueberries and red currants. The obtained criterial equations can be used in the calculation and design of berries dryers.

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