scholarly journals THE INFLUENCE OF TECHNOLOGICAL PARAMETERS OF LASER SURFACING ON THE PROPERTIES OF NiCrBSiC-WC COMPOSITES

2018 ◽  
Vol 13 (4) ◽  
pp. 58-66
Author(s):  
A. E. Zatoka ◽  
D. V. Drobot ◽  
S. P. Merchev ◽  
S. V. Nevezhin ◽  
A. S. Gerasimov ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Service Life ◽  
Tungsten Carbide ◽  
Laser Cladding ◽  
Composite Coatings ◽  
Tungsten Carbides ◽  
Technological Parameters ◽  
Carbide Composite ◽  
Measurement While Drilling ◽  
Mechanical And Service Properties

It was investigated the influence of technological parameters of laser cladding on the thickness of the carbide composite coatings with similar composition and properties of matrix and different types of reinforcing inclusions (spherical tungsten carbides (WC) and recycled carbides). Special attention is paid to physical-mechanical and service properties of the composites such as hardness and resistance to abrasive wear. It is established that the thickness of the carbide composite coatings increases with increasing laser power and flow rate of the carrier gas, and with decreasing speed of the laser and the step of cladding. The study showed that at the addition of 50 wt.% WC matrix has smaller hardness values 540-560 HV, which allows to obtain the structure of the carbide composite coatings without cracks. At the same time, at addition of 80 wt.% WC matrix has higher hardness 670 HV, which does not provide the structure without cracks. Resistance of composites NiCrBSiC-WC to cracking, as well as their wear resistance, increases with increasing content of tungsten carbide. The wear resistance of the coatings received from powder Technicord 655-SL, with a reinforcement by recycled carbide, comparable to that for coatings from spherical tungsten carbide Tekmat WC-125. Coatings NiCrBSiCWC, obtained by laser cladding, are used to increase the service life of the equipment telemetering systems, in particular, it is possible to prevent of abrasion and provide of increasing the service life of the contact pads of the equipment for measurement while drilling.

Determination of Thermo-Physical and Physical Properties of Complex Alloyed Brass

2020 ◽  
Vol 299 ◽  
pp. 442-446
Author(s):  
Raisa K. Mysik ◽  
Sergey V. Brusnitsyn ◽  
Andrey V. Sulitsin
Keyword(s):  
Experimental Data ◽  
Heat Capacity ◽  
Wear Resistance ◽  
Service Life ◽  
Continuous Casting ◽  
Technological Parameters ◽  
Thermal Physic ◽  
Mechanical And Service Properties ◽  
Technical Calculation

At present time complex alloyed brasses are widely used for manufacturing of parts worked in fray conditions. The mechanical and service properties of this alloys are provided by presence of different structural constituents in the structure of alloys. The wear resistance is a basic property of complex alloyed brasses. The information on actual problems in the industrial production of cast bars, semi-finished products and [ pfrts]-непонятно] of complex alloyed brasses is presented in the article. In accordance with the increasing requirements of consumers to reliability and service life of parts the complex alloyed brass Cu62Zn31.6Mn3Al2Si0.8Ni0.4Cr0.2 was proposed as a material for production of parts. The development of technology of melting and semi-continuous casting of complex alloyed brass is an important problem. Moreover, for estimation of thermal contition of ingot and simulation of the process of solidification of the ingot, it is necessary to know thermal physic and physical characteristics of an alloy. Therefore, the research on determination of heat conductivity, heat capacity and density of complex alloyed brass, depending on temperature, was carried out. The obtained experimental data can be used to thermos-technical calculation of thermal contition of ingot and simulation of the process of solidification of ingot during semi-continuous casting for the purpose of determination of technological parameters of casting.

WC Particles Reinforced Co-Based Alloy Coatings Produced by Laser Cladding

2016 ◽  
Vol 849 ◽  
pp. 695-701 ◽  
Author(s):  
Jia Zi Zhang ◽  
Guang Yuan Wang ◽  
Yuan Qin ◽  
Sen Yang
Keyword(s):  
Wear Resistance ◽  
Friction Coefficient ◽  
Service Life ◽  
Laser Cladding ◽  
Microstructure Evolution ◽  
Composite Coatings ◽  
Alloy Composite ◽  
Die Steel ◽  
Cladding Layer ◽  
And Performance

To extend the service life of hot die steel (H13), WC particles reinforced Co-based alloy composite coatings were produced by laser cladding. The microstructure evolution and performance of the cladding layer were investigated. The experiment results showed that there existed fine dendritic crystals and dispersive WC particles in the cladding layer. The coatings were mainly composed of γ-Co, WC and Co3W3C phases. The microhardness of the cladding layer was higher than that of the arc surfacing layer, and the microhardness gradually increased with WC content. Compared to the substrate, the friction coefficient of the cladding layer reduced greatly. The coatings with 15wt.% WC possess the best wear resistance.

scholarly journals Laser Cladding of Ni-Co-W Composite Coating on Stainless Steel to Enhance Wear Resistance

2021 ◽  
Author(s):  
Linlin ZHANG ◽  
Dawei ZHANG
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Composite Coating ◽  
Laser Cladding ◽  
Composite Coatings ◽  
Eutectic Structure ◽  
Wear Properties ◽  
Fine Grained ◽  
Noticeable Improvement ◽  
Enhance Wear Resistance

Ni-Co-W composite coatings modified by different contents of Co-based alloy powder in the Ni-based alloy with 35 wt.% WC (Ni35WC) were deposited on stainless steel by laser cladding. The influence of compositional and microstructural modification on the wear properties has been comparatively investigated by XRD, SEM, and EDS techniques. It was found that the austenite dendrites in the modified coating adding 50 wt.% Co-based alloy were refined and a lot of Cr23C6 or M23(C, B)6 compounds with fine lamellar feature were formed around austenitic grain boundaries or in the intergranular regions. The contribution of element Co to the modification of Ni35WC coating is that it cannot only promote the formation of more hard compounds to refine austenite grains, but also refine the size of precipitates, and change the phase type of eutectic structure as a result of disappeared Cr boride brittle phases. A noticeable improvement in wear resistance is obtained in the Ni35WC coating with 50 wt.% Co-based alloy, which makes the wear rate decreased by about 53 % and 30% by comparison to that of the substrate and the Ni35WC coating, respectively. It is suggested that the improvement is closely related to the composite coating being strengthened owing to the increase of coating hardness, formation of a fine-grained microstructure caused by Co, and fine hard precipitate phases in the eutectic structure.

scholarly journals Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Andrea Angelastro ◽  
Sabina L. Campanelli ◽  
Giuseppe Casalino ◽  
Antonio D. Ludovico
Keyword(s):  
Laser Cladding ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Metallic Matrix ◽  
Optimization Procedure ◽  
High Hardness ◽  
Fatigue Properties ◽  
Metal Composite ◽  
Tungsten Carbides ◽  
Cobalt Chromium

As a surface coating technique, laser cladding (LC) has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F) and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr) composite coatings were fabricated by the multilayer laser cladding technique (MLC). An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

Wear Resistance of Laser Cladded NiCrFeSiB Self-Fluxing Composite Coatings

2016 ◽  
Vol 254 ◽  
pp. 290-295
Author(s):  
Iosif Hulka ◽  
Ion Dragoş Uţu ◽  
Viorel Aurel Şerban ◽  
Alexandru Pascu ◽  
Ionut Claudiu Roată
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Wear Behavior ◽  
Protective Coatings ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Base Material ◽  
Laser Cladding Process ◽  
Metallurgical Bond ◽  
Feedstock Material

Laser cladding process is used to obtain protective coatings using as heat source a laser. This melts the substrate and the feedstock material to create a protective coating and provides a strong metallurgical bond with minimal dilution of the base material and reduced heat affected zone. In the present study a commercial NiCrSiFeB composition was deposited by laser cladding process using different parameters onto the surface of a steel substrate. The obtained coatings were investigated in terms of microstructure, hardness and wear behavior. The experimental results revealed that the laser power had a considerable influence on the wear resistance of NiCrSiFeB coatings.

MICROSTRUCTURE AND WEAR RESISTANCE OF IN-SITU SYNTHESIZED TiB2–TiC/Fe COMPOSITE COATING BY LASER CLADDING

2020 ◽  
pp. 2050046
Author(s):  
TIANWEI YANG ◽  
ZHAOHUI WANG ◽  
SHIHAI TAN ◽  
FU GUO
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Composite Coatings ◽  
X Ray Diffraction ◽  
Mixed Powder ◽  
X Ray ◽  
Material Surfaces ◽  
Metallurgical Bonding ◽  
Steel Surfaces

To increase the strength and wear resistance of material surfaces, various combinations of B4C and 80TiFe powder were mixed into a Fe60 self-fluxing alloy powder; the composite coatings reinforced by TiB2–TiC were successfully prepared on Q235 steel surfaces by laser cladding. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) were used to study the microstructure and chemical and phase composition. Microhardness and wear testers were used to investigate the mechanical properties. The results show that the interfaces of composite coatings and substrate materials are excellent for metallurgical bonding. The block-like TiB2 particles and flower-like TiC particles are uniformly distributed in the cladding coating. When the mass fraction of the mixed powder is 30%, the average microhardness of the coating is approximately 1100 HV[Formula: see text], which is 50% higher than that without the mixed powder, and demonstrates the best wear with a performance twice as better as that of the substrate.

MICROSTRUCTURE AND DRY SLIDING WEAR RESISTANCE OF LASER CLADDING Ti-Al-Si COMPOSITE COATING

2017 ◽  
Vol 24 (Supp01) ◽  
pp. 1850009 ◽  
Author(s):  
H. X. ZHANG ◽  
H. J. YU ◽  
C. Z. CHEN ◽  
J. J. DAI
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Wear Test ◽  
Dry Sliding Wear ◽  
Test Machine ◽  
Transmission Microscopy ◽  
Hardness Tester ◽  
Three Samples

In order to improve the wear resistance of Ti alloys, different mass ratios of Ti-Si-Al powders were designed to fabricate hard phases reinforced intermetallic matrix composite coatings on the Ti-6Al-4V substrate by laser cladding. The corresponding coatings were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and high resolution transmission microscopy (HRTEM). The HV-1000 hardness tester and MM200 wear test machine were employed to test the hardness and the wear resistance of the composite coatings, respectively. The composite coatings mainly consisted of the reinforcements of Ti5Si3, Ti3AlC2 and Ti7Al5Si[Formula: see text] and the matrix of Ti3Al, TiAl, TiAl3 and [Formula: see text]-Ti. The micro-hardness of the Ti-35Al-15Si coating was from 956 HV[Formula: see text] to 1130 HV[Formula: see text], which was approximately 3–4 times of the substrate and the highest in the three samples. The wear rate of the Ti-35Al-15Si coating was 0.023[Formula: see text]cm3[Formula: see text][Formula: see text][Formula: see text]min[Formula: see text], which was about 1/4 of the Ti-6Al-4V substrate. It was the lowest in the three samples.

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