Synthesis and Characterization of Electromagnetic Material Based On Composite of Barium M-Ferrite and Zinc Oxide

Author(s):  
Verryon Harahap ◽  
Syahrul Humaidi ◽  
Perdamean Sebayang

The making of composites BaFe12O19/ZnO has been done with Wet Milling method used media toluene. Barium M-Ferrit as a matrix and Zinc Oxide as a filler used as the main raw material for composite manufacturing. The milling process of Barium M-Ferrit was done for 12 hours using the High Energy Milling (HEM). Furthermore, the calcination process used furnace at 900 ° C for 4 hours. While Zinc Oxide is milled for 3 hours and calcined at a temperature of 500 oC for 3 hours. The results of Barium M-Ferrit and zinc Oxide mixed using wet milling touluene media for 15 minutes and dried for 1 hour at 200 oC. X-ray diffraction (XRD) showed that BaFe12O19 as a matrix and ZnO as filler with hexagonal crystal structure was formed and the peak showed a single phase, where each BaFe12O19 lattice parameter a = 5.8930 Å, c = 23.1940 Å and ZnO lattice parameter a = 3.2533 Å, c = 5.2073 Å. Characterization Vibrating Sample Magnetometer (VSM) obtained the value of magnetic properties BaFe12O19 powder (matrix) obtained (Ms) magnetic saturation 54.03 emu/g, (Mr) magnet remanent 33.06 emu/g, (Hcj) coercivity 2943 Oe and (BHmax) product energy 190 kGOe and Zinc Oxide as filler values (Ms) magnet saturation 7.84 emu / g, (Mr) magnet remanent 1.27 emu/g, (Hcj) coercivity 152.4 Oe and (BHmax) energy products 10 kGOe. The results of XRD on 50% mass of composites ZnO additions using match software have two phases, namely the presence of ZnO and BaFe12O19 phases which indicate that heterogeneous structures with hexagonal crystal structures. Composite magnetic properties obtained by adding 50% mass of ZnO were (Mr) magnet 39.40 emu/ g, coercivity 2728 Oe, (BHmax) product energy 110 kGOe and for composites 75% mass addition ZnO remanent 39.36 emu/g with coefficient of 1365 Oe and ( BHmax) product energy was 60 kGOe.

2016 ◽  
Vol 864 ◽  
pp. 70-74 ◽  
Author(s):  
Priyo Sardjono ◽  
Muljadi ◽  
Suprapedi ◽  
Nenen Rusnaeni Djauhari

The Nyodimium-Iron-Boron (Nd-Fe-B) based materials are known as the best type of magnetic materials and it contains a magnetic phase Nd2Fe14B. The Nd-Fe-B alloy Flakes is one of the main raw material for producing of NdFeB-based permanent magnets and the size of Nd-Fe-B flakes are still coarse. Synthesis of Nd2Fe14B powder has been done by a wet mechanical milling method using the High Energy Milling (HEM) for 10 hrs and continued by heating at 600°C in vacuum condition (10-4 Pa). This process is used to produce a fine powder Nd2Fe14B for making of permanent magnets. The milling medium was used a toluene (pa-Emerck)) to protect of particle from oxidation during the milling process. After milling processes, the samples were measured distribution particle size by using Particle Size Analyzer (PSA). Microstructure analysis has been conducted by using X-ray diffractometer (XRD) and Scanning Electron Microscope (SEM/EDX) for samples before milling and sample after heating. The characterization results show that after milling 10 hours, it was obtained fine powder with average size about 1.35 μm. According to SEM/EDX and XRD analysis show that the crystal structure of the sample before milling was different compared to the sample after heating. It is found new magnetic phase with formula Nd2Fe14B.


2014 ◽  
Vol 802 ◽  
pp. 20-24 ◽  
Author(s):  
Lucas Moreira Ferreira ◽  
Luciano Braga Alkmin ◽  
Érika C.T. Ramos ◽  
Carlos Angelo Nunes ◽  
Alfeu Saraiva Ramos

The milling process of elemental Ti-2Ta-22Si-11B and Ti-6Ta-22Si-11B (at-%) powder mixtures were performed in a planetary Fritsch P-5 ball mill using stainless steel vials (225 mL) and hardened steel balls (19 mm diameter). Ball-to-powder weight ratio of 10:1 and a rotary speed of 300 rpm were adopted, varying the milling time. Wet milling (isopropyl alcohol) for 20 more minutes was used to increase the yield powder in to the vial. Following the Ti-Ta-Si-B powders milled for 600 min were heat-treated at 1100°C for 1 h in order to obtain the equilibrium structures. The milled powders and heat-treated samples were characterized by X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. Supersaturated Ti solid solutions were formed during ball milling of Ti-Ta-Si-B powders while that the Ti5Si3 phase was formed after milling for 620 min of the Ta-richer powder mixture only. The particles sizes were initially increased during the initial milling times, and the wet milling provided the yield powder into the vials. A large amount of pores was found in both the sintered samples which presented the formation of the TiSS,(ss-solid solution) Ti6Si2B and TiB.


Nanomaterials ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 1308 ◽  
Author(s):  
Arnab Chakraborty ◽  
Răzvan Hirian ◽  
Gregor Kapun ◽  
Viorel Pop

Nanostructured alloy powders of SmCo5 + 10 wt% Fe obtained using recycled material were studied for the first time. The SmCo5 precursor was obtained from commercial magnets recycled by hydrogen decrepitation. The results were compared with identically processed samples obtained using virgin SmCo5 raw material. The samples were synthesized by dry high-energy ball-milling and subsequent heat treatment. Robust soft/hard exchange coupling was observed—with large coercivity, which is essential for commercial permanent magnets. The obtained energy products for the recycled material fall between 80% and 95% of those obtained when using virgin SmCo5, depending on milling and annealing times. These results further offer viability of recycling and sustainability in production. These powders and processes are therefore candidates for the next generation of specialized and nanostructured exchange-coupled bulk industrial magnets.


2012 ◽  
Vol 05 ◽  
pp. 496-501 ◽  
Author(s):  
S. SHEIBANI ◽  
S. HESHMATI-MANESH ◽  
A. ATAIE

In this paper, the influence of toluene as the process control agent (PCA) and pre-milling on the extension of solid solubility of 7 wt.% Cr in Cu by mechanical alloying in a high energy ball mill was investigated. The structural evolution and microstructure were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The solid solution formation at different conditions was analyzed by copper lattice parameter change during the milling process. It was found that both the presence of PCA and pre-milling of Cr powder lead to faster dissolution of Cr . The mean crystallite size was also calculated and showed to be about 10 nm after 80 hours of milling.


2018 ◽  
Vol 791 ◽  
pp. 74-80
Author(s):  
Umira Asyikin Yusop ◽  
Hamimah Abdul Rahman ◽  
Suraya Irdina Abdullah ◽  
Dedikarni Panuh

The ionic conductivity, super conductivity, ferroelectricity, and magnetic resistance of barium strontium cobalt ferrite (BSCF) make it a good solid cathode material. This study aims to investigate the influence of milling process and calcination temperature on the behaviour of nanocomposite cathode BSCF–samarium-doped ceria (SDC). The BSCF–SDC composite powders were mixed using two milling processes, namely, wet milling and dry milling. The composite cathode powders were mixed through wet milling by high-energy ball milling at 550 rpm for 2 hours. For dry milling, the powders were milled at 150 rpm for 30 minutes. The powders then underwent calcination at 900 °C, 950 °C, 1050 °C, and 1150 °C for 2 hours. The composite cathodes were examined on the basis of phase and microstructure through field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD), respectively. In conclusion, the selection of suitable milling process and calcination temperature is important in eliminating secondary phases in BSCF–SDC composite cathodes and in enhancing their properties.


2014 ◽  
Vol 893 ◽  
pp. 325-328
Author(s):  
M.S.A. Bakar ◽  
Sufizar Ahmad ◽  
H.A. Rahman ◽  
M.A.F.M. Tasrim ◽  
H. Basri ◽  
...  

Composite cathode La0.6Sr0.4Co0.2Fe0.8O3-δ-SDC carbonates (LSCF-SDCC) for applications of low temperature solid oxide fuel cell (LTSOFC) were developed. LSCF-SDCC were mixed using high energy ball milling technique via dry and wet milling method followed by calcinations at 700, 750 and 800 °C. The findings reveal that different calcinations temperature and milling techniques gives effects to the composite cathodes powder. Clear peak intensity demonstrate from wet milling technique as confirm via XRD analysis indicates that crystalline structure has been improved. FESEM investigation demonstrate the presence of large particles in the resultant powder resulting from the increased calcination temperature. LSCF-SDCC composite cathodes powder produced via wet milling technique have good fine fraction and demonstrates good crystallite structure to be served as cathode of LTSOFC compared to dry milling technique.


2017 ◽  
Vol 899 ◽  
pp. 567-571
Author(s):  
Fernando Maccari ◽  
R.V. Well ◽  
G. Eller ◽  
M.S.T. Hoffmann ◽  
Leonardo Ulian Lopes ◽  
...  

In this work, the influence of milling medium was investigated in order to achieve high energy-product Nd-Fe-B magnets, mostly by the remanence improvement related to the obtention of monocrystalline particles during milling. Nd-Fe-B alloy made by strip-casting process were used as starting material, which exhibits refined grain structure and demands special attention during milling in relation to coarse-grained, conventionally cast alloys. It was found that by using liquid medium during ball milling process, the mean particle size decreased, as well as the size distribution, which improved the particle alignment and hence the remanence in the sintered magnet. Texture was quantified by magnetic characterization based on reference isotropic magnets made in same conditions, and microstructure development was evaluated by optical microscopy. Moreover, after post-sintering treatment, the coercivity increased 20% compared to as sintered state without changing the remanence, providing an anisotropic magnet with high coercivity.


2015 ◽  
Vol 1087 ◽  
pp. 207-211 ◽  
Author(s):  
M.S.A. Bakar ◽  
Sufizar Ahmad ◽  
Hamimah Abdul Rahman ◽  
H. Basri ◽  
A. Muchtar

X-ray diffraction (XRD) and energy dispersion spectroscopy (EDS) analysis has been conducted on composite cathode powder LSCF-SDCC-Ag. Composite cathode powder LSCF-SDCC has been produced using high energy ball milling via wet milling method through calcinations at 750 °C. The calcined LSCF-SDCC powder then was mixed with Ag (3wt%) then pressed become pellets and sintered at 500, 550 and 600 °C. The phase purity of composite cathode powder LSCF-SDCC-Ag was determined via XRD analysis and elements distributions were observed via EDS-mapping. The SrCO3 phase was emerged after the addition of composite cathode powder LSCF-SDCC with Ag powder. The phase purity of composite cathode powder LSCF-SDCC-Ag were maintained before and after sintered. The variable of sintering temperature also not effect the structure as there were no other secondary constituent emerged as confirmed by XRD sensitivity. EDS analysis shows LSCF-SDCC-Ag produced via ball milling has uniform distribution of elements.


2011 ◽  
Vol 287-290 ◽  
pp. 1428-1432
Author(s):  
Xiao Jing Liu ◽  
Dong Wook Park ◽  
Zhe Zhu Xu ◽  
Sang Dae Kang ◽  
In Shup Ahn ◽  
...  

In order to synthesize the fine compound iron-doped nickel disulfide (NiS2) with environmentally friendly nickel, sulfur and iron powders, mechanical alloying (MA) was conducted for 8 hrs with SPEX Mill at a speed of 1000 rpm. In this process, stearic acid was added as a kind of process control agents (PCAs) to prevent the excessive cold welding. Meanwhile, for the purpose of getting nanocrystalline of Fe-doped NiS2powder particles to improve the contact areas between the active materials, the wet milling process was also done for 30 hrs with normal hexane (C6H14) as a solvent PCA. The prepared powders were characterized by FE-SEM, XRD, EPMA, EDS and TEM. Finally, the charge/discharge properties of Li/Fe-doped NiS2cells were investigated at room temperature by employing 1 M LiCF3SO3(lithium trifluoromethanesulfonate) dissolved in TEGDME (tetraethylene glycol dimethylether) as the electrolyte. The initial discharge capacity of Li/Fe-doped NiS2cell using wet milled powders as the cathode material is 792 mAh/g, which may indicate its high energy density and good future as cathode materials for lithium-ion batteries.


2013 ◽  
Vol 829 ◽  
pp. 778-783 ◽  
Author(s):  
Mohsen Razi ◽  
Ali Ghasemi ◽  
Gholam Hossein Borhani

Nanostructured Fe65Co35 alloy powders were fabricated by mechanical alloying in an attritor mill with different milling times. The milling process carried out in speed of 350 rpm, with 20:1 ball to powder weight ratio and under argon protective atmosphere. A continuous cooling system applied to avoid increasing temperature during the milling. The effect of milling time on structural and magnetic properties investigated by X-ray diffraction, scanning electron microscopy and vibration sample magnetometer. According to the obtained results, nanostructured Fe65Co35 solid solution powders resulted with an average particle size of 400 nm and crystallite size of 6.8 nm by milling for 20 hours. With increasing the milling time, the lattice parameter decreased and the lattice strain increased for Fe65Co35 powders. The maximum saturation magnetization with 1311 emu/cc value and the minimum coercivity with 22 Oe value occurs after milling for 15 hours.


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