scholarly journals Cost Optimization in the Operation of Gearbox of Rocking Machine

2020 ◽  
Vol 126 (1) ◽  
pp. 40-42
Author(s):  
L. М. Akhmetzyanov ◽  

In this article, technical solutions aimed at optimizing production processes in the field of operation of equipment of the production well stock are considered. In the process of a mechanized method of oil production by sucker-rod pumping units, there are a number of technical problems that have a serious impact on the efficiency of operation of the production stock of wells and, in general, on the volume of oil production. A large-scale problem in the operation of pumping units is oil leakage on drive gearboxes.

2021 ◽  
pp. 1-16
Author(s):  
Clemens Langbauer ◽  
Rudolf Konrad Fruhwirth ◽  
Lukas Volker

Summary When the oil price is low, cost optimization is vital, especially in mature oil fields. Reducing lifting costs by increasing the mean time between failure and the overall system efficiency helps to keep wells economical and increase the final recovery factor. A significant portion of artificially lifted wells currently use sucker rod pumping systems. Although its efficiency is in the upper range, there is still room for improvement compared with other artificial-liftsystems. This paper presents the field-tested sucker rod antibuckling system (SRABS), which prevents buckling of the entire sucker rod string, achieved by a redesign of the standing valve, the advantageous use of the dynamic liquid level, and, on a case-by-case basis, application of a tension element. The system allows full buckling prevention and a reduction of the overall stresses in the sucker rod string. The resulting reduction in the number of well interventions combined with the higher system efficiency prolongs economic production in mature oil fields, even in times of low oil prices. The analysis of SRABS, using finite-element simulations, showed a significant increase in system efficiency. The SRABS performance and wear tests under large-scale conditions were performed at Montanuniversität Leoben’s Pump Test Facility and in the oil field. The results of intensive laboratory testing were used to optimize the pump-body geometry and improve the wear resistance by selecting optimal materials for the individual pump components. The ongoing field-test evaluation confirmed the theoretical approach and showed the benefits achieved by using SRABS. SRABS itself can be applied within every sucker rod pumping system; the installation is as convenient as a standard pump, and manufacturing costs are comparable with those of a standard pump. This paper shows improved performance of the SRABS pumping system compared with a standard sucker rod pump. SRABS is one of the first systems that prevents the sucker rod string from buckling without any additional equipment, such as sinker bars. Testing of SRABS has identified significant benefits compared with standard sucker rod pumps.


Author(s):  
Stanislav G. Bazhaykin ◽  
◽  
Eugeny F. Denisov ◽  
Marat Z. Yamilev ◽  
Egor А. Tigulev ◽  
...  

The stages of creating a brand new shaftless pump unit are considered; including its flow part efficiency tests. The development is aimed at reducing losses caused by design features of existing pumps. A reliable and relatively inexpensive way to choose the optimal design of a pump unit is to perform large scale models tests. The key criterion of the test bench efficiency is the precise determination of the monitored parameters and their characteristics. The authors analyzed the structure of centrifugal pump losses and identified ways to improve the efficiency of pumping units. Principles of testing new pumps were formulated. The main components of the testing equipment are given. The main parameters that allow estimating the efficiency of the hydraulic part of a designed shaftless pump are defined, on the basis of which bench technical solutions are developed. A delivery component sketch is proposed, a flow diagram of a test bench is developed, and the criteria of measured parameters are defined.


2008 ◽  
Author(s):  
Khay Kok Lee ◽  
Binhai Zhang ◽  
Jianming Deng ◽  
Xiaocheng Zhang ◽  
Meng Seng Tan ◽  
...  

Author(s):  
A.A. Ivanchenko ◽  
◽  
G.D. Trifanov ◽  
D.I. Shishlyannikov ◽  
M.M. Tyaktev ◽  
...  
Keyword(s):  

Author(s):  
V.M. Valovsky ◽  
◽  
K.V. Valovsky ◽  
I.G. Shamsutdinov ◽  
N.V. Fedoseenko ◽  
...  

2018 ◽  
Vol 69 (7) ◽  
pp. 1855-1859
Author(s):  
Dorin Badoiu ◽  
Georgeta Toma

It is well known that the bearings of the mechanism of the conventional pumping units are heavily loaded so that their design has to be accomplished very carefully. In this scope the values of the connection forces acting on these bearings has to be determined as accurately as possible. In the paper is presented the kinetostatic analysis of the mechanism of the conventional sucker rod pumping units, obtaining in this way the values of the connection forces in the joints and of the motor moment at the cranks shaft. For processing the experimental records it has been used the program Total Well Management. The simulations have been performed with a computer program developed by the authors using Maple programming environment.


1996 ◽  
Vol 33 (9) ◽  
pp. 237-244 ◽  
Author(s):  
Ghassan Chebbo ◽  
Dominique Laplace ◽  
André Bachoc ◽  
Yves Sanchez ◽  
Benoit Le Guennec

Solids in combined sewer networks represent two important technical questions: - the clogging of man-entry sewers, and - pollution in urban wet weather discharges, whose main vectors are generally suspended solids. In this paper, we shall present first, curative technical solutions which avoid or remove deposits in man-entry sewers. We shall discuss the partial extraction of the largest solids; selective trapping of bed load solids, which form deposits; and the displacement of deposits using dry weather flow flushing waves. We shall then examine technical solutions to control pollution in urban wet weather discharges. This will show that decantation is an efficient means of fighting pollution. However, it is not always feasible because it involves large scale investments. Complementary methods should, therefore, be developed and used at different points in the water's passage through an urban drainage area.


2021 ◽  
Vol 11 (8) ◽  
pp. 3444
Author(s):  
Sergey A. Lavrenko ◽  
Dmitriy I. Shishlyannikov

The authors focus on the process of potash ore production by a mechanized method. They show that currently there are no approved procedures for assessing the performance of heading-and-winning machines operating in the conditions of potash mines. This causes difficulties in determining the field of application of heading-and-winning machines, complicates the search for implicit technical solutions for the modernisation of existing models of mining units, prohibits real-time monitoring of the stability of stope-based technological processes and makes it difficult to assess the performance of the services concerning mining enterprises. The work represents an aggregate assessment of the performance of heading-and-winning machines for potash mines by determining complex indicators describing the technological and technical levels of organising the work in stopes. Such indicators are the coefficients of productivity and energy efficiency, respectively. Experimental studies have been carried out in the conditions of the potash mine of the Verkhnekamskoye potassium-magnesium salt deposit to assess the performance of the latest and most productive Ural-20R heading-and-winning machines manufactured in Russia. Using the above methodological approaches, this paper shows that the unsatisfactory technological performance of the studied machine is due to the low productivity of the mine district transport. The average productivity coefficient was 0.29. At the same time, high values of the energy efficiency coefficient show that the productivity of the machine is on par with design conditions.


Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1257
Author(s):  
Xiaoyong Gao ◽  
Yue Zhao ◽  
Yuhong Wang ◽  
Xin Zuo ◽  
Tao Chen

In this paper, a new Lagrange relaxation based decomposition algorithm for the integrated offshore oil production planning optimization is presented. In our previous study (Gao et al. Computers and Chemical Engineering, 2020, 133, 106674), a multiperiod mixed-integer nonlinear programming (MINLP) model considering both well operation and flow assurance simultaneously had been proposed. However, due to the large-scale nature of the problem, i.e., too many oil wells and long planning time cycle, the optimization problem makes it difficult to get a satisfactory solution in a reasonable time. As an effective method, Lagrange relaxation based decomposition algorithms can provide more compact bounds and thus result in a smaller duality gap. Specifically, Lagrange multiplier is introduced to relax coupling constraints of multi-batch units and thus some moderate scale sub-problems result. Moreover, dual problem is constructed for iteration. As a result, the original integrated large-scale model is decomposed into several single-batch subproblems and solved simultaneously by commercial solvers. Computational results show that the proposed method can reduce the solving time up to 43% or even more. Meanwhile, the planning results are close to those obtained by the original model. Moreover, the larger the problem size, the better the proposed LR algorithm is than the original model.


Author(s):  
Annu Reetha Thomas

Discharging of wastes and toxic pollutants produced by the industrial activities into the natural environment which consist of air, water and land implies the term Industrial Pollution. It has serious consequences on human life and its health along with several ways of negative impacts on the environment and nature. As far as our nation is concerned most of the major cities are filled with these large-scale industries which place a crucial role financial development of a country. Strictly hindering the development of industries cannot be done as it is vital for the Socio-Economic progress of a country. Yet it is our duty to protect our natural environment by limiting the pollution due to industries. This Study consist of the issues occurred in Eloor- Kadungalloor region as result of the industrial pollution followed by policies for a development plan to enhance the natural and environmental conditions with a planning approach at micro study level. As far as the Kerala context is considered, the major spot which is mostly affected by the industrial pollution is the ‘Edayar Industrial belt’ which is the largest industrial belt in Kerala. This became one of most noted spot because of the continuous dumping of dangerous chemical pollutants from adjacent industries (pesticide and fertilizer manufacturing). It has also resulted in health issues for the inhabitants of the site. Though many complaints have been filed against the companies, there has no proper laws or schemes for taking measures for reduction of pollution have come up so far. Hence this paper deals with the application of technical solutions and strategies for an Environment Improvement plan development for an industrial as well as studying on the issues of sire and its inhabitants.


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