scholarly journals Properties of Oriented Strandboard Produced Using Phenol-Formaldehyde Resin Synthesized with Bio-Oil of Lignocellulosic Wastes

2020 ◽  
Vol 2 (2) ◽  
pp. 131-138

The main objective of the present study was to modify phenol-formaldehyde (PF) resin by using bio-oil obtained by pyrolysis with and without alkali catalyst (potassium carbonate: K2CO3) (10 to 50 weight %) and determine technological properties oriented strandboard (OSB) panels produced using the modified PF resin formulations. The pine sawdust was used as a raw material of bio-oil. The chemical characterization of bio-oils was determined by GC-MS analysis. The OSB panels were produced with the bio-based PF resins and then their technological properties were determined. As the amount of potassium carbonate catalyst increased up to 20 wt% in the PF resin, 24-h thickness swelling of OSB panels decreased from 15.4 to 14.3%, but further increment in the potassium carbonate catalyst content increased the thickness swelling (22.8%). The IB strength of the OSB specimens with PF resin with 10 wt% bio-oil produced with catalyst or pyrolysis process was found the same (2.18 N/mm2) and it was higher than the reference value (1.97 N/mm2). As the amount of bio-oil was increased to 20 wt%, the difference in the IB values between treated OSB and reference OSB was negligible. However, above the 20 wt% bio oil, it was observed a decreasing trend in the IB values. The bending strength and bending modulus of the OSB specimens containing 20 wt% bio-oil were also found to be higher than those of the reference OSB specimens. It was concluded that the PF resin synthesized using bio-oil of (20 wt%) produced with and without alkali catalyst could be successfully used in the production of the OSB.

2018 ◽  
Vol 12 (1) ◽  
pp. 3
Author(s):  
Nyoman J Wistara ◽  
Wulan Starini ◽  
Fauzi Febrianto ◽  
Gustan Pari

Modified lignin with improved reactivity can be a potential alternative for synthetic phenol formaldehyde resin for the adhesive of wood composite. Direct hydroxymethylation of kenaf in the present experiments was intended to increase lignin reactivity, and therefore was expected to result in satisfying properties of binderless MDF. The stem of kenaf was refined in a disk refiner and the refined fibers were hydroxymethylated in various levels of alkalinity. The concentration of NaOH during hydroxymethylation was of 3%, 6% and 12%. Wet process was applied to produce MDF (30 cm x 30 cm x 1 cm) with target density of 0.65 g/cm³. Physical and mechanical properties of MDF were measured in accordance with the standard procedure of JIS A 5905: 2003. Chemical changes in the surface of pulp and the change of board crystallinity were evaluated by FTIR-KBr method and X-Ray Diffractometry (XRD), respectively. Density, moisture content, and screw withdrawal of the board increased with increasing of NaOH concentration. Thickness swelling, water absorption, MOE and MOR increased up to 3% concentration of NaOH. The IB and heat conductivity of MDF were not influenced by NaOH concentration. Increasing OH groups due to hydroxymethylation was thought to be the origin of high water absorption and thickness swelling of the resulting boards. Higher alkalinity during hydroxymethylation stage was likely increasing cellulose crystallinity that brought about increasing board density. However, chemical modification of the fiber was thought to be more influential to the bending strength and stiffness of the resulting fiberboard. Hydroxymethylation of kenaf pulp was successfully improved board properties. Except for the moisture content, thickness swelling and internal bonding (at 0% and 3% NaOH concentration), all properties of the MDF satisfied the requirement of JIS A 5905: 2003 (type 5) standard. MDF Tanpa Perekat dari Pulp Kenaf TerhidroksimetilasiIntisariLignin yang telah ditingkatkan reaktifitasnya dapat menjadi bahan alternatif perekat resin sintetis fenol formaldehida. Reaktivitas lignin dapat diperbaiki melalui hidroksimetilasi. Dalam penelitian ini, batang kenaf digiling menggunakan disk refiner, dan selanjutnya dilakukan hidroksimetilasi pada beragam alkalinitas. Konsentrasi NaOH yang digunakan dalam hidroksimetilasi bervariasi dari 3%, 6% dan 12%. Proses basah diterapkan untuk membuat MDF (30 cm x 30 cm x 1 cm) dengan target kerapatan 0,65 g/cm3. Sifat fisis dan mekanis MDF diukur mengikuti  prosedur standar JIS A 5905: 2003. Perubahan gugus fungsi permukaan pulp dan tingkat kristalinitas papan masing-masing dievaluasi menggunakan FTIR-metode KBr dan difraksi sinar X (XRD). Hasil penelitian menunjukkan bahwa konsentrasi NaOH tidak mempengaruhi IB dan konduktivitas panas MDF. Kerapatan, kadar air, dan kuat pegang sekrup cenderung meningkat dengan meningkatnya konsentrasi NaOH. Pengembangan tebal, daya serap air, MOE, dan MOR meningkat sampai dengan hidroksimetilasi dalam NaOH konsentrasi 3%. Peningkatan gugus OH serat akibat hidrosimetilasi diduga meningkatkan penyerapan air dan pengembangan tebal papan yang dihasilkan. Alkalinitas hidroksimetilasi yang lebih tinggi meningkatkan gugus cincin aromatik yang menunjukkan bahwa reaksi formaldehida berlangsung dengan lebih baik. Peningkatan alkalinitas dalam hidroksimetilasi meningkatkan kristalinitas selulosa. Peningkatan kristalinitas selulosa diduga berkontribusi dalam meningkatkan kerapatan, namun perubahan gugus kimia serat diduga lebih berpengaruh terhadap MOR dan MOE dari papan serat yang dihasilkan. Hidroksimetilasi pulp kenaf berhasil meningkatkan sifat papan. Kecuali untuk kadar air, pengembangan tebal dan IB (pada hidroksimetilasi dalam 0% dan 3% NaOH), semua sifat-sifat dari MDF yang dihasilkan memenuhi persyaratan standar JIS A 5905: 2003 (tipe 5).


2020 ◽  
Vol 2 (2) ◽  
pp. 117-122

Effects of various fire retardant chemicals on fire and technological properties of laboratory made oriented strandboards (OSBs) were investigated. Aspen chips were used in the production of OSB panels. An exterior liquid phenol formaldehyde resin with 47 percent solid content was used as adhesive. There was no addition of any hardener and filling materials into resin in the OSB manufacturing. Boron compounds such as borax and boric acid, and phospate compounds such as monoammonium phosphate and diammonium phospahate were used as fire retardant chemicals in the OSB panels. An exterior liquid phenol formaldehyde resin was used as adhesive. The chemicals in powder form were added into the resin blender at contents of 2%, 4%, and 6% based on oven-dry wood weight. The OSB panels containing borax had the highest thickness swelling, followed by the panels containing boric acid, monoammonium phospahate, and diammonium phosphate, respectively. Increasing the content of these chemicals in the OSB resulted in greater thickness swelling. For the mechanical properties, the chemicals can be used up to oven dry particle weight of 6% in the panels at humid and dry conditions because of the fact that they met the standard values of mechanical properties given in TS EN 300 for types of OSB/3 (exterior type. Fire resistance of the panels was improved with increased chemical content in the panels.


2020 ◽  
Vol 111 ◽  
pp. 21-26
Author(s):  
Jakub Kawalerczyk ◽  
Dorota Dziurka ◽  
Radosław Mirski

The possible reduction of phenol-formaldehyde resin spread rate by its nanocellulose-reinforcement in plywood manufacturing process. The aim of the study was to investigate the possibility of phenol-formaldehyde (PF) resin consumption in plywood by its reinforcement with cellulosic nanoparticles (NCC). In order to determine the possible reduction of resin spread rate bonding quality was assessed both after boiling in water for 24h and after ageing test including i.e. boiling in water. Studies have shown that the addition of nanocellulose made it possible to significantly reduce the amount of the applied adhesive. Reference samples were characterized by similar shear strength values to experimental plywood manufactured with the adhesive application of 140 g/m2. NCC-reinforcement resulted also in the increase of mechanical properties such as modulus of elasticity and bending strength. The analysis of the data confirmed the tendency observed during bonding quality evaluation and it was concluded that resin modification allowed to reduce its spread rate by 30 g/m2.


Materials ◽  
2017 ◽  
Vol 10 (6) ◽  
pp. 668 ◽  
Author(s):  
Yong Cui ◽  
Xiaopeng Hou ◽  
Wenliang Wang ◽  
Jianmin Chang

2003 ◽  
Vol 14 (1) ◽  
pp. 36-42 ◽  
Author(s):  
Kensuke Kawarada ◽  
Hirotaka Nakanami ◽  
Takahiko Iida ◽  
Takayuki Okayama ◽  
Toshio Waku ◽  
...  

BioResources ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. 5422-5435
Author(s):  
Sena Maulana ◽  
Wahyu Hidayat ◽  
Ihak Sumardi ◽  
Nyoman J. Wistara ◽  
Muhammad I. Maulana ◽  
...  

Physical and mechanical properties were evaluated for bamboo-oriented strand boards (BOSB) prepared with combinations of two contrasting bamboo species and bonded with phenol formaldehyde resin under various compression ratios. The strands from the culms of Gigantochloa pseudoarundinacea and Dendrocalamus asper bamboo were steam-treated at a temperature of 126 °C and a pressure of 0.14 MPa for 1 h and then washed with a 1% NaOH solution. Three-layer dual-species bamboo-oriented strand boards with a shelling ratio of 25 to 50 to 25 (face to core to back) were manufactured with different compression ratios using an 8% phenol formaldehyde adhesive and 1% paraffin. The slenderness ratio and aspect ratio were evaluated by measuring 100 random strands to determine uniformity. The solidity profiles of the dual-species bamboo-oriented strand boards (thickness direction) were relatively uniform. The modulus of rupture, modulus of elasticity, and internal bond values of the dual-species bamboo-oriented strand boards increased as the compression ratio increased, but the water absorption and thickness swelling decreased. The dual-species bamboo-oriented strand boards prepared with compression ratios of 1.44 to 1.25 and 1.54 to 1.33 met all the requirements of CSA standard 0437 (2011). The optimum compression ratio for the preparation of dual-species bamboo-oriented strand boards was 1.44 to 1.25.


2019 ◽  
Vol 26 (3) ◽  
Author(s):  
Viviane Teixeira Iwakiri ◽  
Rosilani Trianoski ◽  
Dalton Luiz Razera ◽  
Setsuo Iwakiri ◽  
Thiago Souza da Rosa

ABSTRACT The objective of this work was to evaluate the feasibility of using lignin-phenol-formaldehyde resin in the production of Mimosa scabrella Benth (bracatinga) structural particleboard. The boards were produced with nominal specific mass of 0.75 and 0.95 g/cm3, 10% and 12% of phenol-formaldehyde and lignin-phenol-formaldehyde resins, with 10 and 12 min of pressing time. The boards quality was evaluated by means of the following physical-mechanical tests: specific mass, compression ratio, water absorption and thickness swelling after 2 and 24 hours soaking, perpendicular traction, static bending and screw pulling. Positive interactions of specific mass, resin content and pressing time were observed in the properties of the boards produced. The evaluation of the properties results based on the requirements of EN 312 (type P5) standard indicated the feasibility of using lignin-phenol-formaldehyde resin in the production of particleboard of Mimosa scabrellla for structural applications.


Forests ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 84 ◽  
Author(s):  
Susanne Bollmus ◽  
Cara Beeretz ◽  
Holger Militz

This study deals with the influence of chemical modification on elasto-mechanical properties of Scots pine (Pinus sylvestris L.). The elasto-mechanical properties examined were impact bending strength, determined by impact bending test; tensile strength; and work to maximum load in traction, determined by tensile tests. The modification agents used were one melamine-formaldehyde resin (MF), one low molecular weight phenol-formaldehyde resin, one higher molecular weight phenol-formaldehyde resin, and a dimethylol dihydroxyethyleneurea (DMDHEU). Special attention was paid to the influence of the solution concentration (0.5%, 5%, and 20%). With an increase in the concentration of each modification agent, the elasto-mechanical properties decreased as compared to the control specimens. Especially impact bending strength decreased greatly by modifications with the 0.5% solutions of each agent (by 37% to 47%). Modification with DMDHEU resulted in the highest overall reduction of the elasto-mechanical properties examined (up to 81% in work to maximum load in traction at 20% solution concentration). The results indicate that embrittlement is not primarily related to the degree of modification depended on used solution concentration. It is therefore assumed that molecular size and the resulting ability to penetrate into the cell wall could be crucial. The results show that, in the application of chemically modified wood, impact and tensile loads should be avoided even after treatment with low concentrations.


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