scholarly journals Properties of dual-species bamboo-oriented strand boards bonded with phenol formaldehyde adhesive under various compression ratios

BioResources ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. 5422-5435
Author(s):  
Sena Maulana ◽  
Wahyu Hidayat ◽  
Ihak Sumardi ◽  
Nyoman J. Wistara ◽  
Muhammad I. Maulana ◽  
...  
Keyword(s):  
Compression Ratio ◽  
Phenol Formaldehyde ◽  
Slenderness Ratio ◽  
Physical And Mechanical Properties ◽  
Phenol Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Formaldehyde Resin ◽  
Thickness Swelling ◽  
Naoh Solution ◽  
Dendrocalamus Asper

Physical and mechanical properties were evaluated for bamboo-oriented strand boards (BOSB) prepared with combinations of two contrasting bamboo species and bonded with phenol formaldehyde resin under various compression ratios. The strands from the culms of Gigantochloa pseudoarundinacea and Dendrocalamus asper bamboo were steam-treated at a temperature of 126 °C and a pressure of 0.14 MPa for 1 h and then washed with a 1% NaOH solution. Three-layer dual-species bamboo-oriented strand boards with a shelling ratio of 25 to 50 to 25 (face to core to back) were manufactured with different compression ratios using an 8% phenol formaldehyde adhesive and 1% paraffin. The slenderness ratio and aspect ratio were evaluated by measuring 100 random strands to determine uniformity. The solidity profiles of the dual-species bamboo-oriented strand boards (thickness direction) were relatively uniform. The modulus of rupture, modulus of elasticity, and internal bond values of the dual-species bamboo-oriented strand boards increased as the compression ratio increased, but the water absorption and thickness swelling decreased. The dual-species bamboo-oriented strand boards prepared with compression ratios of 1.44 to 1.25 and 1.54 to 1.33 met all the requirements of CSA standard 0437 (2011). The optimum compression ratio for the preparation of dual-species bamboo-oriented strand boards was 1.44 to 1.25.

scholarly journals Sifat Fisis dan Mekanis Oriented Strand Board Hibrida Bambu Pada Berbagai Shelling Ratio (Physical and Mechanical Properties of Hybrid Bamboo Oriented Strand Board at Various Shelling Ratios)

2021 ◽  
Vol 17 (2) ◽  
pp. 152-159
Author(s):  
Rynaldo Davinsy ◽  
Sena Maulana ◽  
Muhammad I Maulana ◽  
Elvara D Satria ◽  
Deded S Nawawi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Outer Layer ◽  
Oriented Strand Board ◽  
Phenol Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Outer Core ◽  
Phenol Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Formaldehyde Resin ◽  
Board Density

Hybrid Bamboo Oriented Strand Boards (OSB) were produced to improve bamboo OSB's physical and mechanical properties. Shelling ratio adjustment of the strand type combination could determine the optimal physical and mechanical properties of hybrid bamboo oriented strand boards (OSB). The purpose of this study was to evaluate the physical and mechanical properties of hybrid betung and andong bamboos OSB at various shelling ratios. Steam modified strands of betung and andong bamboo were used as an outer layer and core layer, respectively. Hybrid bamboo OSBs were prepared with 0.7 g cm-3 target density and 8% phenol-formaldehyde resin content. Three layers of OSB were made with outer: core shelling ratios of 30:70, 40:60, 50:50, and 60:40. The physical and mechanical properties of the OSB were tested referring to the JIS A 5908-2003 standard. The targeted board density was achieved and the physical properties of all hybrid bamboo OSB have met the requirement of CSA O437.0 (Grade O-1) standard criteria. The parallel modulus of elasticity (MOE) and modulus of rupture (MOR) increased with increasing outer layer ratio. However, the perpendicular MOE and MOR decreased with increasing outer layer ratio. The internal bonding (IB) of the OSB with a shelling ratio of 30:70 and 40:60 met with the requirement of the CSA O437.0 (Grade O-1) standard.

scholarly journals INFLUENCE OF THERMAL MODIFICATION ON THE PHYSICAL AND MECHANICAL PROPERTIES OF Eucalyptus badjensis MIXED PARTICLEBOARD / OSB PANELS

FLORESTA ◽  
2021 ◽  
Vol 51 (2) ◽  
pp. 419
Author(s):  
Giuliano Ferreira Pereira ◽  
Setsuo Iwakiri ◽  
Rosilani Trianoski ◽  
Polliana D'angelo Rios ◽  
Renan Zunta Raia
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Phenol Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Dry Mass ◽  
Thermal Modification ◽  
Modulus Of Rupture ◽  
Thickness Swelling ◽  
Swelling Properties ◽  
Different Temperatures

The objective of this research was to evaluate the effects of thermal modifications, at different temperatures and exposure times, on the technological properties of mixed particleboard / OSB panels made out of Eucalyptus badjensis. Using the wood of Eucalyptus badjensis, Particleboard, OSB and mixed Particleboard/OSB panels (control and thermally modified) were manufactured. The mixed panels’ thermal modification was carried out under three temperatures (180ºC, 200ºC and 220ºC) and two exposure times (10 minutes and 12 minutes). For the panels’ manufacturing, 6% of phenol-formaldehyde adhesive and 1% of paraffin were employed, which was calculated based on the particles’ dry mass. The water absorption and thickness swelling properties were evaluated after 2 and 24 hours of immersion, in addition to the panels’ modulus of elasticity, modulus of rupture and internal bond. Based on the results, we were able to conclude that the thermal modification affected most of the physical properties positively. From the different exposure times studied, the most effective one was the period of 12 minutes, especially for water absorption after 2 hours, which caused a reduction of 11.27%. In turn, the most effective temperature was of 220ºC, highlighting the thickness swelling after 24 hours, which caused a swelling decrease of 23.76% in comparison with the control panels. Regarding the mechanical properties, the thermal modification, in terms of the studied exposure times and temperatures, did not affect the results of the mixed particleboard /OSB panels. 

scholarly journals Production of Structural Particleboard of Mimosa Scabrella Benth With Lignin Phenol-formaldehyde Resin

2019 ◽  
Vol 26 (3) ◽  
Author(s):  
Viviane Teixeira Iwakiri ◽  
Rosilani Trianoski ◽  
Dalton Luiz Razera ◽  
Setsuo Iwakiri ◽  
Thiago Souza da Rosa
Keyword(s):  
Phenol Formaldehyde ◽  
Mechanical Tests ◽  
Phenol Formaldehyde Resin ◽  
Resin Content ◽  
Positive Interactions ◽  
Formaldehyde Resin ◽  
Thickness Swelling ◽  
Specific Mass ◽  
Pressing Time ◽  
Structural Applications

ABSTRACT The objective of this work was to evaluate the feasibility of using lignin-phenol-formaldehyde resin in the production of Mimosa scabrella Benth (bracatinga) structural particleboard. The boards were produced with nominal specific mass of 0.75 and 0.95 g/cm3, 10% and 12% of phenol-formaldehyde and lignin-phenol-formaldehyde resins, with 10 and 12 min of pressing time. The boards quality was evaluated by means of the following physical-mechanical tests: specific mass, compression ratio, water absorption and thickness swelling after 2 and 24 hours soaking, perpendicular traction, static bending and screw pulling. Positive interactions of specific mass, resin content and pressing time were observed in the properties of the boards produced. The evaluation of the properties results based on the requirements of EN 312 (type P5) standard indicated the feasibility of using lignin-phenol-formaldehyde resin in the production of particleboard of Mimosa scabrellla for structural applications.

scholarly journals Binderless MDF from Hydroxymethylated Kenaf Pulp

2018 ◽  
Vol 12 (1) ◽  
pp. 3
Author(s):  
Nyoman J Wistara ◽  
Wulan Starini ◽  
Fauzi Febrianto ◽  
Gustan Pari
Keyword(s):  
Moisture Content ◽  
Water Absorption ◽  
Bending Strength ◽  
Phenol Formaldehyde ◽  
Standard Procedure ◽  
Phenol Formaldehyde Resin ◽  
Formaldehyde Resin ◽  
Thickness Swelling ◽  
Board Density ◽  
Oh Groups

Modified lignin with improved reactivity can be a potential alternative for synthetic phenol formaldehyde resin for the adhesive of wood composite. Direct hydroxymethylation of kenaf in the present experiments was intended to increase lignin reactivity, and therefore was expected to result in satisfying properties of binderless MDF. The stem of kenaf was refined in a disk refiner and the refined fibers were hydroxymethylated in various levels of alkalinity. The concentration of NaOH during hydroxymethylation was of 3%, 6% and 12%. Wet process was applied to produce MDF (30 cm x 30 cm x 1 cm) with target density of 0.65 g/cm³. Physical and mechanical properties of MDF were measured in accordance with the standard procedure of JIS A 5905: 2003. Chemical changes in the surface of pulp and the change of board crystallinity were evaluated by FTIR-KBr method and X-Ray Diffractometry (XRD), respectively. Density, moisture content, and screw withdrawal of the board increased with increasing of NaOH concentration. Thickness swelling, water absorption, MOE and MOR increased up to 3% concentration of NaOH. The IB and heat conductivity of MDF were not influenced by NaOH concentration. Increasing OH groups due to hydroxymethylation was thought to be the origin of high water absorption and thickness swelling of the resulting boards. Higher alkalinity during hydroxymethylation stage was likely increasing cellulose crystallinity that brought about increasing board density. However, chemical modification of the fiber was thought to be more influential to the bending strength and stiffness of the resulting fiberboard. Hydroxymethylation of kenaf pulp was successfully improved board properties. Except for the moisture content, thickness swelling and internal bonding (at 0% and 3% NaOH concentration), all properties of the MDF satisfied the requirement of JIS A 5905: 2003 (type 5) standard. MDF Tanpa Perekat dari Pulp Kenaf TerhidroksimetilasiIntisariLignin yang telah ditingkatkan reaktifitasnya dapat menjadi bahan alternatif perekat resin sintetis fenol formaldehida. Reaktivitas lignin dapat diperbaiki melalui hidroksimetilasi. Dalam penelitian ini, batang kenaf digiling menggunakan disk refiner, dan selanjutnya dilakukan hidroksimetilasi pada beragam alkalinitas. Konsentrasi NaOH yang digunakan dalam hidroksimetilasi bervariasi dari 3%, 6% dan 12%. Proses basah diterapkan untuk membuat MDF (30 cm x 30 cm x 1 cm) dengan target kerapatan 0,65 g/cm3. Sifat fisis dan mekanis MDF diukur mengikuti  prosedur standar JIS A 5905: 2003. Perubahan gugus fungsi permukaan pulp dan tingkat kristalinitas papan masing-masing dievaluasi menggunakan FTIR-metode KBr dan difraksi sinar X (XRD). Hasil penelitian menunjukkan bahwa konsentrasi NaOH tidak mempengaruhi IB dan konduktivitas panas MDF. Kerapatan, kadar air, dan kuat pegang sekrup cenderung meningkat dengan meningkatnya konsentrasi NaOH. Pengembangan tebal, daya serap air, MOE, dan MOR meningkat sampai dengan hidroksimetilasi dalam NaOH konsentrasi 3%. Peningkatan gugus OH serat akibat hidrosimetilasi diduga meningkatkan penyerapan air dan pengembangan tebal papan yang dihasilkan. Alkalinitas hidroksimetilasi yang lebih tinggi meningkatkan gugus cincin aromatik yang menunjukkan bahwa reaksi formaldehida berlangsung dengan lebih baik. Peningkatan alkalinitas dalam hidroksimetilasi meningkatkan kristalinitas selulosa. Peningkatan kristalinitas selulosa diduga berkontribusi dalam meningkatkan kerapatan, namun perubahan gugus kimia serat diduga lebih berpengaruh terhadap MOR dan MOE dari papan serat yang dihasilkan. Hidroksimetilasi pulp kenaf berhasil meningkatkan sifat papan. Kecuali untuk kadar air, pengembangan tebal dan IB (pada hidroksimetilasi dalam 0% dan 3% NaOH), semua sifat-sifat dari MDF yang dihasilkan memenuhi persyaratan standar JIS A 5905: 2003 (tipe 5).

scholarly journals Comparative Researcehs of the Properties of Laboratory Plywood and Some Industrial Manufactured Wood-Based Panels

2017 ◽  
Vol 2017 ◽  
pp. 258
Author(s):  
Violeta T Jakimovska
Keyword(s):  
Mechanical Properties ◽  
Phenol Formaldehyde ◽  
Pure Water ◽  
Physical And Mechanical Properties ◽  
Phenol Formaldehyde Resin ◽  
Water Soluble ◽  
Formaldehyde Resin ◽  
Master Thesis ◽  
Dry Pressing ◽  
The Impact

The aim of the researches in the master thesis is studying the impact of the changes in plywood structure on their physical and mechanical properties. These changes are related to the change of the layer’s position in the panels’ structure along the axis of symmetry without changing the number and the thickness of the veneers. Four models of laboratory nine layered plywood were made for studying this impact. The evaluation of the models quality was made on the base of the obtained values from the tests of their physical and mechanical properties, as well as on the base of the comparative analyze of these values and the values obtained from the tested properties of comparative model of industrial manufactured plywood. The laboratory plywood models are made in controlled laboratory conditions by the method of hot dry pressing. Beech peeled veneers with thickness of 1,2; 1,5; 2,2 and 3,2 mm are used for plywood manufacturing. As gluing component for plywood manufacturing, pure water-soluble phenol formaldehyde resin with concentration of 47,10 % is used. The models are preserved with phenol formaldehyde foil, which is impregnated in the surface layers during pressing. Four panels from each model are made, as well as two additional panels without surface phenol formaldehyde foil from the second model in order to perceive the differences in physical properties between preserved and non-preserved laboratory models.

scholarly journals Characterization of Prototype Formulated Particleboards from Agroindustrial Lignocellulose Biomass Bonded with Chemically Modified Cassava Peel Starch

2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Stephen Warui Kariuki ◽  
Jackson Wachira ◽  
Millien Kawira ◽  
Genson Murithi Leonard
Keyword(s):  
Forest Cover ◽  
Phenol Formaldehyde ◽  
Lignin Content ◽  
Phenol Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Tree Cover ◽  
Formaldehyde Resin ◽  
Low Density ◽  
Wood Demand ◽  
Materials Used

Conventional methods of making particleboards utilize wood chips. This has resulted in a decrease in the tree cover due to the increase in wood demand. The effect has been climatic change. Wood is bound using phenol formaldehyde resin. Because of the decrease in the forest cover, alternative lignocellulose materials are required. In this study, lignocellulose materials used include sugarcane bagasse, maize stock, and rice husks. The cassava-starch mix with borax was used as a binder in particleboard formulation. The lignin content was determined, and its effect on properties of boards was investigated. The resultant composite material was molded at a pressure of 6.5 N/mm2 and at 30°C. The resultant particleboards had mean densities ranging from 0.604 to 0.611 g/cm3. The modulus of elasticity ranged from 2364.2 N/mm2 to 3329.93 N/mm2, modulus of rupture ranged from 13.55 N/mm2 to 14.83 N/mm2, and internal bonding ranged from 1.613 N/mm2 to 2.370 N/mm2. The performance of the board was dependent on the lignocellulose material used. Fourier transform infrared spectroscopy analysis showed that main chemical bonding in the particleboard resulted from esterification of –COOH from lignocellulose and OH- from starch. The particleboards formulated were found to be of low-density-fibre standard used in a similar manner to the conventional low-density particleboards.

scholarly journals Synthesis, Characterization and Mechanical Evaluation of the Phenol-Formaldehyde Composites

2008 ◽  
Vol 5 (s1) ◽  
pp. S1015-S1020 ◽  
Author(s):  
B. S. Kaith ◽  
Aashish Chauhan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Wear Resistance ◽  
Compressive Strength ◽  
Modulus Of Elasticity ◽  
Phenol Formaldehyde ◽  
Phenol Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Formaldehyde Resin ◽  
Physico Chemical

Phenol: formaldehyde ratio was varied in the synthesis of phenol- formaldehyde resin and used to prepare the composites. These composites were then evaluated for their mechanical strength on the basis of tensile strength, compressive strength and wear resistance. Composite with better strength was characterized by IR, SEM, XRD, TGA/DTA and further studies were carried out for its physico-chemical and mechanical properties like viscosity, modulus of rupture (MOR), modulus of elasticity (MOE) and stress at the limit of proportionality (SP)etc.

scholarly journals Investigating the possibility of making lignin-glyoxal resins as adhesives in the production of plywood

BioResources ◽  
2019 ◽  
Vol 14 (3) ◽  
pp. 7122-7133 ◽  
Author(s):  
Mohammad Reza Tupa Esfandiyari ◽  
Mohammad Talaei Pour ◽  
Habibollah Khademieslam ◽  
Seyed Ahmad Mir Shokraei ◽  
Behzad Bazyar
Keyword(s):  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Dry Weight ◽  
Modulus Of Rupture ◽  
Formaldehyde Resin ◽  
Thickness Swelling ◽  
Natural Origin ◽  
And Control ◽  
Different Levels ◽  
Control Samples

The possibility of making glues of natural origin (pure lignin and lignin-gluoxal (instead of chemical resins for making plywood from poplar layer was investigated. For this purpose, lignin was reacted with glyoxal and the lignin-glyoxal glue was produced. To make the desired plywood, pure lignin (L.100%), lignin-glyoxal 15% (L.85%, G.15%), and lignin-glyoxal 30% (L.70%, G.30%) were used as the adhesive at three different levels. Ammonium chloride (1%) as the hardener and wheat flour (30%) as the filler based on the dry weight of the adhesive were also used. Plates made with urea formaldehyde resin at 160 g/m2 were considered as control samples. After the laboratory boards were produced, the physical and mechanical properties of samples, such as thickness swelling after 2 and 24 h of immersion in water, shear strength, modulus of rupture and modulus of elasticity, were measured. In addition, the groups and bonds in the pure lignin and lignin-gloxal adhesives were identified by Fourier transform infrared (FTIR) spectroscopy. In most tests and compared to the boards made of the adhesives and control boards, the lignin-glyoxal 30% (L.70%, G.30%) glue came closest to the performance of the control glue.

scholarly journals Mechanical Properties Assessment of Laminated Veneer Lumber from Teak Plantation in Laos

2021 ◽  
Vol 18 (2) ◽  
Author(s):  
Khonethong SOUKPHAXAY ◽  
Khamtan PHONETIP ◽  
Latsamy BOUPHA ◽  
Lothim SAETERN ◽  
Khanxay KHAMMANIVONG ◽  
...  
Keyword(s):  
Phenol Formaldehyde ◽  
Phenol Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Bending Test ◽  
Formaldehyde Resin ◽  
Test Results ◽  
Forest Plantation ◽  
Machine Model ◽  
Laminated Veneer Lumber ◽  
Teak Plantation

The objective of this study was to investigate the most influenced levels of pressure and length of time on modulus of rupture (MOR) and modulus of elasticity (MOE) of teak laminated veneer lumber (LVL). Teak LVL was taken from the Faculty of Forestry’s forest plantation in Vientiane, Laos. The peeled veneer’s thickness was 2.3 mm. The veneer was air-dried until the moisture content reached the range of 6 to 10 %. Teak LVL panels were assembled from 9-ply panels of veneer using PL116- Liquid phenol-formaldehyde resin adhesive. The temperature was at 120 °C at 3 different pressure levels i.e., 1.5, 2 and 2.5 MPa and levels of time i.e. 9, 11 and 13 min. The experiment was conducted based on ISO16978. Intron Machine Model 5569 was used for the bending test of LVL with a dimension of 20×20×360 mm3. The bending test results on teak LVL showed significantly different MOR and MOE based on length of time and pressure levels of pressing.

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