scholarly journals A Study on the High Load Operation of a Natural Gas-Diesel Dual-Fuel Engine

2020 ◽  
Vol 6 ◽  
Author(s):  
Shouvik Dev ◽  
Hongsheng Guo ◽  
Brian Liko

Diesel fueled compression ignition engines are widely used in power generation and freight transport owing to their high fuel conversion efficiency and ability to operate reliably for long periods of time at high loads. However, such engines generate significant amounts of carbon dioxide (CO2), nitrogen oxides (NOx), and particulate matter (PM) emissions. One solution to reduce the CO2 and particulate matter emissions of diesel engines while maintaining their efficiency and reliability is natural gas (NG)-diesel dual-fuel combustion. In addition to methane emissions, the temperatures of the diesel injector tip and exhaust gas can also be concerns for dual-fuel engines at medium and high load operating conditions. In this study, a single cylinder NG-diesel dual-fuel research engine is operated at two high load conditions (75% and 100% load). NG fraction and diesel direct injection (DI) timing are two of the simplest control parameters for optimization of diesel engines converted to dual-fuel engines. In addition to studying the combined impact of these parameters on combustion and emissions performance, another unique aspect of this research is the measurement of the diesel injector tip temperature which can predict potential coking issues in dual-fuel engines. Results show that increasing NG fraction and advancing diesel direct injection timing can increase the injector tip temperature. With increasing NG fraction, while the methane emissions increase, the equivalent CO2 emissions (cumulative greenhouse gas effect of CO2 and CH4) of the engine decrease. Increasing NG fraction also improves the brake thermal efficiency of the engine though NOx emissions increase. By optimizing the combustion phasing through control of the DI timing, brake thermal efficiencies of the order of ∼42% can be achieved. At high loads, advanced diesel DI timings typically correspond to the higher maximum cylinder pressure, maximum pressure rise rate, brake thermal efficiency and NOx emissions, and lower soot, CO, and CO2-equivalent emissions.

Author(s):  
N. Kapilan ◽  
Chandramohan Somayaji ◽  
P. Mohanan ◽  
R. P. Reddy

In the present work, an attempt has been made for the effective utilization of Compressed Natural Gas (CNG) in diesel engine. A four stroke, single cylinder diesel engine was modified to work on dual fuel mode. The effect of CNG flow rate and Exhaust Gas Recirclulation (EGR) on the performance and emissions of the dual fuel engine was studied. The variables considered for the tests were different CNG flow rates (0.2, 0.3, 0.4, 0.5, 0.6 and 0.7 kg/hr), EGR (0 %, 4.28 %, 6.63 % and 8.12 %) and loads (25 %, 50 %, 75 % and 100 % of full load). From the test results, it was observed that the EGR rate of 4.28 % results in better brake thermal efficiency and lower CO and NOx emissions than other ERG rates at 25 %, 50% and 75% of full loads. At full load, EGR rate of 8.12 % results in higher brake thermal efficiency and lower NOx emissions.


2019 ◽  
Vol 8 (2) ◽  
pp. 1902-1905

The present energy scenario hydrogen fuel plays a dominant role in the power generation. Due to its unique characteristics of an extensive range of flammability, high flame speed, and diffusivity. In this present investigation, the diesel engine is converted into dual-fuel mode devoid of major conversions of the engine. The tests are performed on a dual-fuel mode and investigated the efficiency, emissions, and combustion features of the diesel engine. In the present context, hydrogen and biogas are injected from the inlet manifold as subsidiary fuel and diesel are injected as pilot fuel. The gaseous fuel injected in two different flow rates they are, 3 litres per minute (lpm), and 4lpm. The results from the experimentation revealed that the diesel with 4 lpm of hydrogen shows the 31.11 % enhancement of brake thermal efficiency but it shows 4.14% higher NOX emissions when compared with the pure diesel. But it shows. At the same time diesel with 4 lpm of Biogas exhibits 15.90% enhancement of brake thermal efficiency and 8.96% decrease in the NOX emissions in contrast to that of the single-mode of fuel with diesel.


Author(s):  
Bronson Patychuk ◽  
Steven N. Rogak

High-Pressure Direct-Injection (HPDI) combustion of Natural Gas can reduce the gaseous and Particulate Matter (PM) emissions compared to a conventional diesel engine. Upcoming EPA and EURO emission limits may restrict particle number as well as particle mass. In preparation for these upcoming limits, the PM mass, size and composition was studied from a heavy-duty Cummins ISX engine converted to HPDI operation. To characterize the PM emissions, tests were based around a mid-speed, high-load operating point. Injection timing, equivalence ratio, gas supply pressure, EGR % and diesel injection mass were isolated and varied. PM emissions were characterized by the mobility size distribution, light scattering and filter loading. In addition a novel thermodenuder was used to determine the PM volatile fraction. It was found that EQR and EGR have the greatest effect on PM mass emissions and the correlations between these parameters are evaluated. The mean particles size and number concentrations are again most effected by EGR and EQR with smaller effects from the GRP and diesel pilot. The size distributions of the parameter variations are similar and there are no nucleation mode ultrafine particles observed. The volatile fraction is fairly constant across the parameter variations and is found to be around 18% of the mass and 11% by number of particles at this high load condition.


2020 ◽  
Vol 12 (3) ◽  
pp. 129-136
Author(s):  
Avinash MUTLURI ◽  
Radha Krishna GOPIDESI ◽  
Srinivas Viswanath VALETI

In the present research a diesel engine has been converted to dual fuel mode, injecting hydrogen and biogas as secondary fuel and the tests were conducted in dual fuel mode to evaluate the performance, emissions and combustion parameters of the engine. Diesel as a pilot fuel, hydrogen and biogas as a secondary fuel were injected from the inlet manifold. The hydrogen and the biogas which is a gaseous fuel were injected at 5 liters per minute (lpm) and the tests were conducted separately. From these tests, it was noted that there is an enhancement of 27.28% in brake thermal efficiency (BTE) and increment of 10.70% in NOX emissions for diesel with 5 lpm hydrogen compared with diesel fuel under single fuel mode. Also, it was noted that the reduction in BTE was around 36.50% and NOX emissions about 15.68 % for diesel with 5 lpm biogas when compared with diesel fuel under single fuel mode.


2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Hailin Li ◽  
Shiyu Liu ◽  
Chetmun Liew ◽  
Timothy Gatts ◽  
Scott Wayne ◽  
...  

This paper investigates the effect of the addition of natural gas (NG) and engine load on the cylinder pressure, combustion process, brake thermal efficiency, and methane combustion efficiency of a heavy-duty NG-diesel dual fuel engine. Significantly increased peak cylinder pressure (PCP) was only observed with the addition of NG at 100% load. The addition of a relatively large amount NG at high load slightly retarded the premixed combustion, significantly increased the peak heat release rate (PHRR) of the diffusion combustion, decreased the combustion duration, and advanced combustion phasing. The accelerated combustion process and increased heat release rate (HRR) at high load were supported by the increased NOx emissions with the addition of over 3% NG (vol.). By comparison, when operated at low load, the addition of a large amount of NG decreased the PHRR of the premixed combustion and slightly increased the PHRR during the late diffusion combustion. Improved brake thermal efficiency was only observed with the addition of a relatively large amount of NG at high load. The improved thermal efficiency was due to a decrease in combustion duration and the shifting of the combustion phasing toward the optimal phasing. The overall combustion efficiency of the dual fuel operation was always lower than diesel-only operation as indicated by the excess emissions of the unburned methane and carbon monoxide from dual fuel engine. This deteriorated the potential of dual fuel engine in further improving the brake thermal efficiency although the combustion duration of dual fuel engine at high load was much shorter than diesel only operation. The addition of NG at low load should be avoided due to the low combustion efficiency of NG and the decreased thermal efficiency. Approaches capable of further improving the in-cylinder combustion efficiency of NG should enable further improvement in the brake thermal efficiency.


Author(s):  
Reed Hanson ◽  
Andrew Ickes ◽  
Thomas Wallner

Dual-fuel combustion using port-injection of low reactivity fuel combined with direct injection of a higher reactivity fuel, otherwise known as Reactivity Controlled Compression Ignition (RCCI), has been shown as a method to achieve low-temperature combustion with moderate peak pressure rise rates, low engine-out soot and NOx emissions, and high indicated thermal efficiency. A key requirement for extending to high-load operation is moderating the reactivity of the premixed charge prior to the diesel injection. One way to accomplish this is to use a very low reactivity fuel such as natural gas. In this work, experimental testing was conducted on a 13L multi-cylinder heavy-duty diesel engine modified to operate using RCCI combustion with port injection of natural gas and direct injection of diesel fuel. Engine testing was conducted at an engine speed of 1200 RPM over a wide variety of loads and injection conditions. The impact on dual-fuel engine performance and emissions with respect to varying the fuel injection parameters is quantified within this study. The injection strategies used in the work were found to affect the combustion process in similar ways to both conventional diesel combustion and RCCI combustion for phasing control and emissions performance. As the load is increased, the port fuel injection quantity was reduced to keep peak cylinder pressure and maximum pressure rise rate under the imposed limits. Overall, the peak load using the new injection strategy was shown to reach 22 bar BMEP with a peak brake thermal efficiency of 47.6%.


Author(s):  
Jae Hyung Lim ◽  
Rolf D. Reitz

Dual-fuel reactivity controlled compression ignition (RCCI) combustion has shown high thermal efficiency and superior controllability with low NOx and soot emissions. However, as in other low temperature (LTC) combustion strategies, the combustion control using low exhaust gas recirculation (EGR) or high compression ratio at high load conditions has been a challenge. The objective of this work was to examine the efficacy of using dual direct injectors for combustion phasing control of high load RCCI combustion. The present computational work demonstrates that 21bar gross indicated mean effective pressure (IMEP) RCCI is achievable using dual direct injection. The simulations were done using the KIVA3V-Release 2 code with a discrete multi-component fuel evaporation model, coupled with sparse analytical Jacobian solver for describing the chemistry of the two fuels (iso-octane and n-heptane). In order to identify an optimum injection strategy a Nondominated Sorting Genetic Algorithm II (NSGA II), which is a multi-objective genetic algorithm, was used. The goal of the optimization was to find injection timings and mass splits among the multiple injections that simultaneously minimize the six objectives: soot, nitrogen oxide (NOx), carbon monoxide (CO), unburned hydrocarbon (UHC), indicated specific fuel consumption (ISFC), and ringing intensity. The simulations were performed for a 2.44 liter, heavy-duty engine with 15:1 compression ratio. The speed was 1800 rev/min and the intake valve closure (IVC) conditions were maintained at 3.42bar, 90°C, and 46% EGR. The resulting optimum condition has 12.6bar/deg peak pressure rise rate, 158bar maximum pressure, and 48.7% gross indicated thermal efficiency. NOx, CO, and soot emissions are very low.


Author(s):  
Dongwon Jung ◽  
Byeongseok Lee ◽  
Jinwook Son ◽  
Soohyung Woo ◽  
Youngnam Kim

Abstract This study demonstrates the effects of technologies applied for the development of a gasoline direct injection (GDI) engine for improving the brake thermal efficiency (BTE) over 44%. The GDI engine for the current study is an in-line four-cylinder engine with a displacement of 2156cm3, which has relatively high stroke to bore ratio of 1.4 (110mm stroke and 79mm bore). All experiments have been conducted using a gasoline having RON 92 for stoichiometric operation at 2000RPM. First, since compression ratio is directly related to the thermal efficiency, four compression ratios (14.3, 15.2, 15.8 and 17.2) were explored for operation without exhaust gas recirculation (EGR). Then, for the same four compression ratios, EGR was used to suppress the knock occurrence at high loads with high compression ratio (CR), and its effect on initial and main combustion duration was compared. Second, the shape of intake port was revised to increase tumble flow of in-cylinder charge for reducing combustion duration at low and high load, and extending EGR-stability limit further eventually. Then, as an effective method to ensure stable, complete and fast combustion for EGR-diluted stoichiometric operation, the use of twin spark ignition system is examined by modifying both valve diameter of intake and exhaust, and its effect is compared against that of single spark ignition. In addition, the layout of twin spark ignition was also examined for the location of Front-Rear and Intake-Exhaust. To get the maximum BTE at high load, 12V electronic super charger (eSC) was applied. Under the condition of using 12V eSC, the effect of intake cam duration was identified by increasing from 260deg to 280deg. Finally, 48V eSC was applied with the longer intake camshaft duration of 280deg. As a result, the maximum BTE of 44% can be achieved for stoichiometric operation with EGR.


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