scholarly journals Numerical Investigation on Aerodynamic Performance of SCO2 and Air Radial-Inflow Turbines with Different Solidity Structures

2020 ◽  
Vol 10 (6) ◽  
pp. 2087 ◽  
Author(s):  
Yuqi Wang ◽  
Jinxing Li ◽  
Di Zhang ◽  
Yonghui Xie

Supercritical carbon dioxide (SCO2) is of great use in miniature power systems. It obtains the characteristics of high density and low viscosity, which makes it possible to build a compact structure for turbomachinery. For a turbine design, an important issue is to figure out the appropriate solidity of the rotor. The objective of this research is to present the aerodynamic performance and provide the design reference for SCO2 and air radial-inflow turbines considering different solidity structures. For the low solidity case of SCO2 turbine, new splitter structures are proposed to improve its performance. The automatic design and simulation process are established by batch modes in MATLAB. The numerical investigation is based on a 3D viscous compressible N-S equation and the actual fluid property of SCO2 and air. The distributions of flow parameters are first presented. Rotor blade load and aerodynamic force are then thoroughly analyzed and the aerodynamic performances of all cases are obtained. The SCO2 turbine has larger power capacity and higher efficiency while the performance of the air turbine is less affected by rotor solidity. For both SCO2 and air, small solidity can cause the unsatisfactory flow condition at the inlet and the shroud section of the rotor, while large solidity results in the aerodynamic loss at the trailing edge of rotor blade and the hub of rotor outlet. A suction side offset splitter can greatly improve the performance of the low solidity SCO2 turbine.

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Fangpan Zhong ◽  
Chao Zhou

The aerodynamic performance of a cavity-winglet tip is investigated in a high-pressure turbine cascade by experimental and numerical methods. The winglet tip has geometric features of a cavity and a suction side fore-part winglet. A cavity tip is studied as the baseline case. The aerodynamic performances of the two tips are investigated at three tip gaps of 0.8%, 1.7%, and 2.7% chord. At tip gaps of 1.7% and 2.7% chord, the loss near the blade tip is dominated by the tip leakage vortex (TLV) for both tips, and the winglet tip mainly reduces the loss generated by the tip leakage vortex. In the past, it was concerned that at a small tip gap, the winglet tip could introduce extra secondary loss and show little aerodynamic benefits. The winglet tip used in the current study is also found to be able to effectively reduce the loss at the smallest tip gap size of 0.8% chord. This is because at this small tip gap, the tip leakage vortex and the passage vortex (PV) appear simultaneously for the cavity tip. The winglet tip is able to reduce the pitchwise pressure gradient in the blade passage, which tends to suppress the formation of the passage vortex. The effects of the winglet tip on the flow physics and the loss mechanisms are explained in detail.


Author(s):  
Bin Li ◽  
Jun Li

Long last stage bucket often utilizes part-span connector (PSC) to address various structural issues, however pay little attention to its impact on the aerodynamic performance. In this paper, the aerodynamic performance assessment of last three stages in low pressure steam turbine with PSC on last stage bucket is numerically conducted through solving the three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and k-ε turbulent model based on CFD software ANSYS-CFX. Structured hexahedral grid with reasonable quality is generated for all three stages including last stage bucket with PSC. Three types of grids are used to conduct the grid number independence test. Two kinds of PSCs with different span locations are utilized in last stage bucket. Detailed flow field analysis and comparison of last three stages at designed and off-designed operational conditions without and with two different PSCs are presented. The results show that the two different part-span connectors reduce total-total isentropic efficiency by 0.11% and 0.22%. The mass flow and torque are pushed to upper and bottom as the presence of PSC. The cross flow vortex caused by pressure gradient between pressure and suction side leads to aerodynamic loss.


Author(s):  
Deying Li ◽  
Huanlong Chen ◽  
Yanping Song ◽  
Ke Cui

A profiling method, in terms of the trigonometric function and considering about the different axial location of the non-axisymmetric end wall warping, is developed firstly. The axial and the circumferential location of the end wall warping are defined by the cosine function and the sine function respectively. To investigate the effects of the non-axisymmetric end wall on the flow property and the steam condensation, the profiling method is applied to the aft-loaded White cascade with the revised nucleation model of the two-phase wet steam flow. The results show that it has very little influence on the performance while the non-axisymmetric end wall warping is closing to the leading edge. If the non-axisymmetric end wall warping locates nearby the trailing edge, the aerodynamic loss increases significantly with a sharp flow separation on the corner of the suction side. While the crest is in the middle of the axial chord, the aerodynamic loss nearby the end wall decreases about 2.0%, implying a well improvement in the aerodynamic performance. Besides, the steam condensation nearby the end wall is restrained significantly while the non-axisymmetric end wall warping is in the middle axial chord or closing the trailing edge. The proper designed non-axisymmetric end wall, which is able to increase the pressure of the zone with the wet steam nucleation, is beneficial to improve the aerodynamic performance and control the steam condensation in the passage of the low pressure steam turbine.


2020 ◽  
Vol 12 ◽  
pp. 175682932097798
Author(s):  
Han Bao ◽  
Wenqing Yang ◽  
Dongfu Ma ◽  
Wenping Song ◽  
Bifeng Song

Bionic micro aerial vehicles have become popular because of their high thrust efficiency and deceptive appearances. Leading edge or trailing edge devices (such as slots or flaps) are often used to improve the flight performance. Birds in nature also have leading-edge devices, known as the alula that can improve their flight performance at large angles of attack. In the present study, the aerodynamic performance of a flapping airfoil with alula is numerically simulated to illustrate the effects of different alula geometric parameters. Different alula relative angles of attack β (the angle between the chord line of the alula and that of the main airfoil) and vertical distances h between the alula and the main airfoil are simulated at pre-stall and post-stall conditions. Results show that at pre-stall condition, the lift increases with the relative angle of attack and the vertical distance, but the aerodynamic performance is degraded in the presence of alula compared with no alula, whereas at post-stall condition, the alula greatly enhances the lift. However, there seems to be an optimal relative angle of attack for the maximum lift enhancement at a fixed vertical distance considering the unsteady effect, which may indicate birds can adjust the alula twisting at different spanwise positions to achieve the best flight performance. Different alula geometric parameters may affect the aerodynamic force by modifying the pressure distribution along the airfoil. The results are instructive for design of flapping-wing bionic unmanned air vehicles.


2000 ◽  
Author(s):  
Zheji Liu ◽  
D. Lee Hill ◽  
Yuri I. Biba

Abstract An extensive investigation surrounding a performance shortfall of a pipeline compressor is presented. Regions of high aerodynamic loss are identified from an extensive flange-to-flange numerical investigation. Special attention is placed on understanding the impact of the interface model between the rotating and stationary components on the performance of each individual component and the whole machine. This process lead to the redesign of the radial inlet, the diffuser region, and the volute. Upon numerical validation of the proposed design changes, the components were manufactured and installed into the compressor that was already operating in the field. “Field” testing showed the new design to have a peak efficiency improvement of 4 points surpassing the contract guarantee.


2021 ◽  
Author(s):  
Giuseppe Porpiglia ◽  
Paolo Schito ◽  
Tommaso Argentini ◽  
Alberto Zasso

<p>This paper introduces a new methodology to assess the influence of a windscreen on the crosswind performance of trains running on a bridge. Considering the difficulties encountered in both carrying out wind tunnel tests that consider the vehicle speed or complete CFD analyses, a simplified CFD approach is here discussed. Instead of simulating simultaneously the windscreen plus the moving train, the numerical problem is split into two parts: firstly, a simulation of the windshield alone is used to extract the perturbed velocity profile at the railway location; secondly, this profile used as an inlet condition for the wind velocity acting on an isolated train. The method is validated against a complete train plus windshield simulation in terms of pressure distribution and aerodynamic force coefficients on the train, and flow streamlines. This approach opens to the possibility of evaluating the aerodynamic performance of a vehicle on bridges considering bridge and vehicle as separated. Wind velocity profiles measured on the bridge during a wind tunnel campaign could be used as the initial condition for numerical simulations on vehicles.</p>


Author(s):  
Yang Chen ◽  
Jun Li ◽  
Chaoyang Tian ◽  
Gangyun Zhong ◽  
Xiaoping Fan ◽  
...  

The aerodynamic performance of three-stage turbine with different types of leakage flows was experimentally and numerically studied in this paper. The leakage flows of three-stage turbine included the shroud seal leakage flow between the rotor blade tip and case, the diaphragm seal leakage flow between the stator blade diaphragm and shaft, as well as the shaft packing leakage flow and the gap leakage flow between the rotor blade curved fir-tree root and wheel disk. The total aerodynamic performance of three-stage turbine including leakage flows was firstly experimentally measured. The detailed flow field and aerodynamic performance were also numerically investigated using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and S-A turbulence model. The numerical mass flow rate and efficiency showed well agreement with experimental data. The effects of leakage flows between the fir-tree root and the wheel disk were studied. All leakage mass flow fractions, including the mass flow rate in each hole for all sets of root gaps were given for comparison. The effect of leakage flow on the aerodynamic performance of three-stage was illustrated and discussed.


Author(s):  
Lucas Pawsey ◽  
David John Rajendran ◽  
Vassilios Pachidis

An unlocated shaft failure in the high pressure turbine spool of an engine may result in a complex orbiting motion along with rearward axial displacement of the high pressure turbine rotor sub-assembly. This is due to the action of resultant forces and limitations imposed by constraints such as the bearings and turbine casing. Such motion of the rotor following an unlocated shaft failure, results in the development of multiple contacts between the components of the rotor sub-assembly, the turbine casing, and the downstream stator casing. Typically, in the case of shrouded rotor blades, the tip region is in the form of a seal with radial protrusions called ‘fins’ between the rotor blade and the turbine casing. The contact between the rotor blade and the turbine casing will therefore result in excessive wear of the tip seal fins, resulting in changes in the geometry of the tip seal domain that affects the characteristics of the tip leakage vortex. The rotor sub-assembly with worn seals may also be axially displaced rearwards, and consequent to this displacement, changes in the geometry of the rotor blade may occur because of the contact between the rotor sub-assembly and the downstream stator casing. An integrated approach of structural analyses, secondary air system dynamics, and 3D CFD is adopted in the present study to quantify the effect of the tip seal damage and axial displacement on the aerodynamic performance of the turbine stage. The resultant geometry after wearing down of the fins in the tip seal, and rearward axial displacement of the rotor sub-assembly is obtained from LS-DYNA simulations. 3D RANS analyses are carried out to quantify the aerodynamic performance of the turbine with worn fins in the tip seal at three different axial displacement locations i.e. 0 mm, 10 mm and 15 mm. The turbine performance parameters are then compared with equivalent cases in which the fins in the tip seal are intact for the same turbine axial displacement locations. From this study it is noted that the wearing of tip seal fins results in reduced turbine torque, power output and efficiency, consequent to changes in the flow behaviour in the turbine passages. The reduction in turbine torque will result in the reduction of the terminal speed of the rotor during an unlocated shaft failure. Therefore, a design modification that can lead to rapid wearing of the fins in the tip seal after an unlocated shaft failure holds promise for the management of a potential over-speed event.


Author(s):  
Michele Vascellari ◽  
Re´my De´nos ◽  
Rene´ Van den Braembussche

In transonic turbine stages, the exit static pressure field of the vane is highly non-uniform in the pitchwise direction. The rotor traverses periodically this non-uniform field and large static pressure fluctuations are observed around the rotor section. As a consequence the rotor blade is submitted to significant variations of its aerodynamic force. This contributes to the high cycle fatigue and may result in unexpected blade failure. In this paper an existing transonic turbine stage section is redesigned in the view of reducing the rotor stator interaction, and in particular the unsteady rotor blade forcing. The first step is the redesign of the stator blade profile to reduce the stator exit pitchwise static pressure gradient. For this purpose, a procedure using a genetic algorithm and an artificial neural network is used. Next, two new rotor profiles are designed and analysed with a quasi 3D Euler unsteady solver in order to investigate their receptivity to the shock interaction. One of the new profiles allows reducing the blade force variation by 50%.


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