scholarly journals Melting of Paraffin Waxes Embedded in a Porous Matrix Made by Additive Manufacturing

2021 ◽  
Vol 11 (12) ◽  
pp. 5396
Author(s):  
Andrea Diani ◽  
Lorenzo Moro ◽  
Luisa Rossetto
Keyword(s):  
Additive Manufacturing ◽  
Porous Matrix ◽  
Parent Material ◽  
Heat Fluxes ◽  
Solid Matrix ◽  
Heating Process ◽  
Parent Cell ◽  
Melting Temperatures ◽  
3D Printed ◽  
Paraffin Waxes

The recent advances in additive manufacturing technology have widened the choice of materials that can be printed, opening new frontiers in the field of heat transfer devices. This paper explores the use of a solid porous matrix in which paraffin waxes, having different melting temperatures (42, 55, and 64 °C), were embedded. The solid matrix is made by additive manufacturing. The parent cell of the porous matrix occupies the volume of a cube with an edge of 5 mm. The entire 3D printed matrix has a square base with an edge of 100 mm, and it has a height of 20 mm. The solid matrix was printed between two plates, each one with a thickness of 10 mm, where thermocouples were inserted, and it was tested in an upright position, laterally heated applying three different heat fluxes (10, 15, and 20 kW m−2). The experimental results are given in terms of the temperature of the heated side, as well as of the phase change material, during the heating process. The temperature reached by the heated side and the time needed to completely melt the paraffin waxes are compared at the different working conditions. Furthermore, the thermal conductivities and diffusivities of the three paraffins and of the parent material of the porous matrix were experimentally evaluated.

Predictive Modeling of Polymer Saturation in Porous 3D Printed Matrix

2019 ◽  
Author(s):  
Adam Mihalko ◽  
Robert Michael ◽  
Davide Piovesan
Keyword(s):  
Additive Manufacturing ◽  
Physical Properties ◽  
Composite Ceramic ◽  
Medical Industry ◽  
Solid Matrix ◽  
Complex Geometries ◽  
Adhesive Binder ◽  
3D Printed ◽  
Binder Jetting ◽  
Accuracy Speed

Abstract Due to the accuracy, speed, and ability to produce controllable complex geometries, additive manufacturing has gained traction in the medical industry. Additive manufacturing based on powder binder-jetting allows fabricating composite ceramic artifacts to mimic the physical properties of cortical bone. Given the porous nature of the artifacts their physical properties can be manipulated based on the percentage of solid matrix and adhesive binder. It has been demonstrated that a reduction of porosity via infiltration greatly increases the mechanical properties of the artifact. In this paper experiments are presented investigating the post processing of porous materials using different adhesives to infiltrate the artifact. The resulting saturation and porosity profiles of the produced composite are analyzed.

scholarly journals Does 3D-Printed Coil Perform Better for Induction Hardening and How to Predict the Performance Based on Numerical Simulation?

2021 ◽  
Author(s):  
Malvine N. Strakova ◽  
Alvis Eimuss ◽  
Vadims Geža ◽  
Mihails Ščepanskis ◽  
Marcus Hellriegel
Keyword(s):  
Additive Manufacturing ◽  
Induction Heating ◽  
Steel Structures ◽  
Induction Hardening ◽  
Case Depth ◽  
Simulation Software ◽  
Heating Process ◽  
Recent Developments ◽  
3D Printed ◽  
Temperature Transformation

Abstract Recent developments in additive manufacturing (also called 3D printing of inductors) have opened new possibilities in the induction heating field by making inductors that have a longer service life and are more reproducible. Computer simulations were done to compare inductors made with two different techniques – conventional manufacturing and additive manufacturing. To compare inductor performance, heating of the soldered joints, the change in power consumption in the inductors and the temperature field in the workpiece were studied. Also, different steel structures such as austenite, bainite, pearlite, and martensite were studied to measure the case depth of the workpiece. All calculations were done by using CENOS simulation software, which uses a coupled electromagnetic-thermal model to describe the induction heating process. For the phase transition calculations a time temperature transformation diagram was used.

AM-Serienproduktion für die Automobilindustrie/AM series production for the automotive industry

2020 ◽  
Vol 110 (11-12) ◽  
pp. 752-757
Author(s):  
Lukas Weiser ◽  
Marco Batschkowski ◽  
Niclas Eschner ◽  
Benjamin Häfner ◽  
Ingo Neubauer ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Automotive Industry ◽  
Series Production ◽  
Production Scale ◽  
Additive Fertigung ◽  
Small Series ◽  
Start Up ◽  
3D Printed ◽  
Component Quality

Die additive Fertigung schafft neue Gestaltungsfreiheiten. Im Rahmen des Prototypenbaus und der Kleinserienproduktion kann das Verfahren des selektiven Laserschmelzens genutzt werden. Die Verwendung in der Serienproduktion ist bisher aufgrund unzureichender Bauteilqualität, langen Anlaufzeiten sowie mangelnder Automatisierung nicht im wirtschaftlichen Rahmen möglich. Das Projekt „ReAddi“ möchte eine erste prototypische Serienfertigung entwickeln, mit der additiv gefertigte Bauteile für die Automobilindustrie wirtschaftlich produziert werden können. Additive manufacturing (AM) offers new freedom of design. The selective laser-powderbed fusion (L-PBF) process can be used for prototyping and small series production. So far, it has not been economical to use it on a production scale due to insufficient component quality, long start-up times and a lack of automation. The project ReAddi aims to develop a first prototype series production to cost-effectively manufacture 3D-printed components for the automotive industry.

Fused Filament Fabrication 3D Printed Polylactic Acid Electroosmotic Pumps

Lab on a Chip ◽  
2021 ◽  
Author(s):  
Liang Wu ◽  
Stephen Beirne ◽  
Joan-Marc Cabot Canyelles ◽  
Brett Paull ◽  
Gordon G. Wallace ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Polylactic Acid ◽  
Fused Filament Fabrication ◽  
Flexible Approach ◽  
Electroosmotic Pump ◽  
3D Printed ◽  
Electroosmotic Pumps

Additive manufacturing (3D printing) offers a flexible approach for the production of bespoke microfluidic structures such as the electroosmotic pump. Here a readily accessible fused filament fabrication (FFF) 3D printing...

scholarly journals 3D Printed Masks for Powders and Viruses Safety Protection Using Food Grade Polymers: Empirical Tests

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 617
Author(s):  
Ruben Foresti ◽  
Benedetta Ghezzi ◽  
Matteo Vettori ◽  
Lorenzo Bergonzi ◽  
Silvia Attolino ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
Material Selection ◽  
Mechanical Resistance ◽  
Biological Safety ◽  
Fused Deposition ◽  
Industrial Grade ◽  
Safety Protection ◽  
3D Printed ◽  
Manufacturing Technologies

The production of 3D printed safety protection devices (SPD) requires particular attention to the material selection and to the evaluation of mechanical resistance, biological safety and surface roughness related to the accumulation of bacteria and viruses. We explored the possibility to adopt additive manufacturing technologies for the production of respirator masks, responding to the sudden demand of SPDs caused by the emergency scenario of the pandemic spread of SARS-COV-2. In this study, we developed different prototypes of masks, exclusively applying basic additive manufacturing technologies like fused deposition modeling (FDM) and droplet-based precision extrusion deposition (db-PED) to common food packaging materials. We analyzed the resulting mechanical characteristics, biological safety (cell adhesion and viability), surface roughness and resistance to dissolution, before and after the cleaning and disinfection phases. We showed that masks 3D printed with home-grade printing equipment have similar performances compared to the industrial-grade ones, and furthermore we obtained a perfect face fit by customizing their shape. Finally, we developed novel approaches to the additive manufacturing post-processing phases essential to assure human safety in the production of 3D printed custom medical devices.

scholarly journals Additive Manufacturing of Sensors for Military Monitoring Applications

Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1455
Author(s):  
David T. Bird ◽  
Nuggehalli M. Ravindra
Keyword(s):  
Additive Manufacturing ◽  
High Performance ◽  
Sensor Technology ◽  
Distinct Advantage ◽  
Industrial Sectors ◽  
Sensor Fabrication ◽  
The Us ◽  
3D Printed ◽  
Maximum Protection ◽  
The Many

The US Department of Defense (DoD) realizes the many uses of additive manufacturing (AM) as it has become a common fabrication technique for an extensive range of engineering components in several industrial sectors. 3D Printed (3DP) sensor technology offers high-performance features as a way to track individual warfighters on the battlefield, offering protection from threats such as weaponized toxins, bacteria or virus, with real-time monitoring of physiological events, advanced diagnostics, and connected feedback. Maximum protection of the warfighter gives a distinct advantage over adversaries by providing an enhanced awareness of situational threats on the battle field. There is a need to further explore aspects of AM such as higher printing resolution and efficiency, with faster print times and higher performance, sensitivity and optimized fabrication to ensure that soldiers are more safe and lethal to win our nation’s wars and come home safely. A review and comparison of various 3DP techniques for sensor fabrication is presented.

scholarly journals Gold, Silver, and Electrum Electroless Plating on Additively Manufactured Laser Powder-Bed Fusion AlSi10Mg Parts: A Review

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Dana Ashkenazi ◽  
Alexandra Inberg ◽  
Yosi Shacham-Diamand ◽  
Adin Stern
Keyword(s):  
Additive Manufacturing ◽  
Low Cost ◽  
Ion Beam ◽  
Surface Finishing ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Finishing Process ◽  
Gold Silver ◽  
3D Printed

Additive manufacturing (AM) revolutionary technologies open new opportunities and challenges. They allow low-cost manufacturing of parts with complex geometries and short time-to-market of products that can be exclusively customized. Additive manufactured parts often need post-printing surface modification. This study aims to review novel environmental-friendly surface finishing process of 3D-printed AlSi10Mg parts by electroless deposition of gold, silver, and gold–silver alloy (e.g., electrum) and to propose a full process methodology suitable for effective metallization. This deposition technique is simple and low cost method, allowing the metallization of both conductive and insulating materials. The AlSi10Mg parts were produced by the additive manufacturing laser powder bed fusion (AM-LPBF) process. Gold, silver, and their alloys were chosen as coatings due to their esthetic appearance, good corrosion resistance, and excellent electrical and thermal conductivity. The metals were deposited on 3D-printed disk-shaped specimens at 80 and 90 °C using a dedicated surface activation method where special functionalization of the printed AlSi10Mg was performed to assure a uniform catalytic surface yielding a good adhesion of the deposited metal to the substrate. Various methods were used to examine the coating quality, including light microscopy, optical profilometry, XRD, X-ray fluorescence, SEM–energy-dispersive spectroscopy (EDS), focused ion beam (FIB)-SEM, and XPS analyses. The results indicate that the developed coatings yield satisfactory quality, and the suggested surface finishing process can be used for many AM products and applications.

Physical property of 3D-printed sinusoidal pattern using shape memory TPU filament

2020 ◽  
Vol 90 (21-22) ◽  
pp. 2399-2410 ◽  
Author(s):  
Shahbaj Kabir ◽  
Hyelim Kim ◽  
Sunhee Lee
Keyword(s):  
Mechanical Properties ◽  
Tensile Test ◽  
Shape Memory ◽  
Fused Deposition Modeling ◽  
Loss Modulus ◽  
Thermoplastic Polyurethane ◽  
Heating Process ◽  
Fused Deposition ◽  
3D Printed ◽  
Sinusoidal Pattern

This study has investigated the physical properties of 3D-printable shape memory thermoplastic polyurethane (SMTPU) filament and its 3D-printed sinusoidal pattern obtained by fused deposition modeling (FDM) technology. To investigate 3D filaments, thermoplastic polyurethane (TPU) and SMTPU filament were examined by conducting infrared spectroscopy, x-ray diffraction (XRD), dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC) and a tensile test. Then, to examine the 3D-printed sinusoidal samples, a sinusoidal pattern was developed and 3D-printed. Those samples went through a three-step heating process: (a) untreated state; (b) 5 min heating at 70°C, cooling for 30 min at room temperature; and (c) a repeat of step 2. The results obtained by the three different heating processes of the 3D-printed sinusoidal samples were examined by XRD, DMTA, DSC and the tensile test to obtain the effect of heating or annealing on the structural and mechanical properties. The results show significant changes in structure, crystallinity and thermal and mechanical properties of SMTPU 3D-printed samples due to the heating steps. XRD showed the increase in crystallinity with heating. In DMTA, storage modulus, loss modulus and the tan σ peak position also changed for various heating steps. The DSC result showed that the Tg for different steps of the SMTPU 3D-printed sample remained almost the same at around 51°C. The tensile property of the TPU 3D-printed sinusoidal sample decreased in terms of both load and elongation with increased heating processes, while for the SMTPU 3D-printed sinusoidal sample, the load decreased but elongation increased about 2.5 times.

Sign in / Sign up

Export Citation Format

Share Document