scholarly journals A Comprehensive Study on the Factors Affecting the Workability and Mechanical Properties of Ambient Cured Fly Ash and Slag Based Geopolymer Concrete

2021 ◽  
Vol 11 (18) ◽  
pp. 8722
Author(s):  
Rana Muhammad Waqas ◽  
Faheem Butt ◽  
Xulong Zhu ◽  
Tianshui Jiang ◽  
Rana Faisal Tufail

Geopolymer concrete (GPC), also known as an earth friendly concrete, has been under continuous study due to its environmental benefits and potential as a sustainable alternative to conventional concrete construction. However, there is still a lack of comprehensive studies focusing on the influence of all the design mix variables on the fresh and strength properties of GPC. GPC is still a relatively new material in terms of field application and has yet to secure international acceptance as a construction material. Therefore, it is important that comprehensive studies be carried out to collect more reliable information to expand this relatively new material technology to field and site applications. This research work aims to provide a comprehensive study on the factors affecting the fresh and hardened properties of ambient cured fly ash and slag based geopolymer concrete (FS-GPC). Industrial by-products, fly ash from thermal power plants, and ground granulated blast furnace slag from steel industries were utilized to produce ambient cured FS-GPC. A series of experiments were conducted to study the effect of various parameters, i.e., slag content (10%, 20%, 30%, and 50%), amount of alkaline activator solution (AAS) (35% and 40%), sodium silicate (SS) to sodium hydroxide (SH) ratio (SS/SH = 2.0, 2.5 and 3.0), sodium hydroxide concentration (10 M, 12 M, and 14 M) and addition of extra water on fresh and mechanical properties of FS-GPC. The workability of the fresh FS-GPC mixes was measured by the slump cone test. The mechanical properties of the mixes were evaluated by compressive strength, split tensile strength, flexure strength, and static modulus tests. The results revealed that workability of FS-GPC is greatly reduced by increasing slag content, molarity of NaOH solution, and SS/SH ratio. The compressive strength was improved with an increase in the molarity of NaOH solution and slag content and a decrease in AAS content from 40% to 35%. However, the influence of SS/SH ratio on mechanical properties of FS-GPC has a varying effect. The addition of extra water to enhance the workability of GPC matrix caused a decrease in the compressive strength. The validity of the equations suggested by previous studies to estimate the tensile and flexural strength and elastic modulus of FS-GPC mixes were also evaluated. Based on the test results of this study, empirical equations are proposed to predict the splitting tensile strength, flexural strength, and elastic modulus of ambient cured FS-GPC. The optimal mixtures of FS-GPC in terms of workability and mechanical properties were also proposed for the field applications.

2021 ◽  
Vol 30 (3) ◽  
pp. 464-476
Author(s):  
Haider Owaid ◽  
Haider Al-Baghdadi ◽  
Muna Al-Rubaye

Large quantities of paper and wood waste are generated every day, the disposal of these waste products is a problem because it requires huge space for their disposal. The possibility of using these wastes can mitigate the environmental problems related to them. This study presents an investigation on the feasibility of inclusion of waste paper ash (WPA) or wood ash (WA) as replacement materials for fly ash (FA) class F in preparation geopolymer concrete (GC). The developed geopolymer concretes for this study were prepared at replacement ratios of FA by WPA or WA of 25, 50, 75 and 100% in addition to a control mix containing 100% of FA. Sodium hydroxide (NaOH) solutions and sodium silicate (Na2SiO3) are used as alkaline activators with 1M and 10M of sodium hydroxide solution.The geopolymer concretes have been evaluated with respect to the workability, the compressive strength, splitting tensile strength and flexural strength. The results indicated that there were no significant differences in the workability of the control GC mix and the developed GC mixes incorporating WPA or WA. Also, the results showed that, by incorporating of 25–50% PWA or 25% WA, the mechanical properties (compressive strength, splitting tensile strength and flexural strength) of GC mixes slightly decreased. While replacement with 75–100% WPA or with 50–100% WA has reduced these mechanical properties of GC mixes. As a result, there is a feasibility of partial replacement of FA by up to 50% WPA or 25% WA in preparation of the geopolymer concrete.


2018 ◽  
Vol 147 ◽  
pp. 01004 ◽  
Author(s):  
Herwani ◽  
Ivindra Pane ◽  
Iswandi Imran ◽  
Bambang Budiono

Geopolymer concrete is a new material made by activating the raw materials which contain many elements of silica and alumina. Compressive strength of geopolymer concrete produced was influenced by the concentration of the activator solution. This paper presents an experimental investigation into fly ash-based geopolymer concrete. Research objective was to investigate the effects of alkaline activator solution (AAS) molarity on compressive strength of geopolymer concrete. Variable of the test were a solution to sodium hydroxide was chosen as the activator solution. Concentration of sodium hydroxide solution used was 10 M, 12 M and 14 M with ambient curing. The specimen is made of concrete cylinder with diameter 10 cm and height 20 cm as many as 9 pieces each variable. Compressive strength tests is performed when the concrete is 7, 14, and 28 days old. Results of the test are indicated that the increasing of sodium hydroxide (NaOH) solution concentration leads to improve the compressive strength of geopolymer concrete. The optimal compressive strength of geopolymer concrete was achieved at a concentration of sodium hydroxide solution (NaOH) of 12 M. Geopolymer concretes compressive strength only achieves around 50-60% of the planned.


2021 ◽  
Vol 11 (7) ◽  
pp. 3032
Author(s):  
Tuan Anh Le ◽  
Sinh Hoang Le ◽  
Thuy Ninh Nguyen ◽  
Khoa Tan Nguyen

The use of fluid catalytic cracking (FCC) by-products as aluminosilicate precursors in geopolymer binders has attracted significant interest from researchers in recent years owing to their high alumina and silica contents. Introduced in this study is the use of geopolymer concrete comprising FCC residue combined with fly ash as the requisite source of aluminosilicate. Fly ash was replaced with various FCC residue contents ranging from 0–100% by mass of binder. Results from standard testing methods showed that geopolymer concrete rheological properties such as yield stress and plastic viscosity as well as mechanical properties including compressive strength, flexural strength, and elastic modulus were affected significantly by the FCC residue content. With alkali liquid to geopolymer solid ratios (AL:GS) of 0.4 and 0.5, a reduction in compressive and flexural strength was observed in the case of geopolymer concrete with increasing FCC residue content. On the contrary, geopolymer concrete with increasing FCC residue content exhibited improved strength with an AL:GS ratio of 0.65. Relationships enabling estimation of geopolymer elastic modulus based on compressive strength were investigated. Scanning electron microscope (SEM) images and X-ray diffraction (XRD) patterns revealed that the final product from the geopolymerization process consisting of FCC residue was similar to fly ash-based geopolymer concrete. These observations highlight the potential of FCC residue as an aluminosilicate source for geopolymer products.


2016 ◽  
Vol 857 ◽  
pp. 400-404
Author(s):  
Tian Yu Xie ◽  
Togay Ozbakkaloglu

This paper presents the results of an experimental study on the behavior of fly ash-, bottom ash-, and blended fly and bottom ash-based geopolymer concrete (GPC) cured at ambient temperature. Four bathes of GPC were manufactured to investigate the influence of the fly ash-to-bottom ash mass ratio on the microstructure, compressive strength and elastic modulus of GPC. All the results indicate that the mass ratio of fly ash-to-bottom ash significantly affects the microstructure and mechanical properties of GPCs


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7109
Author(s):  
Wei Yang ◽  
Pinghua Zhu ◽  
Hui Liu ◽  
Xinjie Wang ◽  
Wei Ge ◽  
...  

Geopolymer binder is expected to be an optimum alternative to Portland cement due to its excellent engineering properties of high strength, acid corrosion resistance, low permeability, good chemical resistance, and excellent fire resistance. To study the sulfuric acid corrosion resistance of geopolymer concrete (GPC) with different binding materials and concentrations of sodium hydroxide solution (NaOH), metakaolin, high-calcium fly ash, and low-calcium fly ash were chosen as binding materials of GPC for the geopolymerization process. A mixture of sodium silicate solution (Na2SiO3) and NaOH solution with different concentrations (8 M and 12 M) was selected as the alkaline activator with a ratio (Na2SiO3/NaOH) of 1.5. GPC specimens were immersed in the sulfuric acid solution with the pH value of 1 for 6 days and then naturally dried for 1 day until 98 days. The macroscopic properties of GPC were characterized by visual appearance, compressive strength, mass loss, and neutralization depth. The materials were characterized by SEM, XRD, and FTIR. The results indicated that at the immersion time of 28 d, the compressive strength of two types of fly ash-based GPC increased to some extent due to the presence of gypsum, but this phenomenon was not observed in metakaolin-based GPC. After 98 d of immersion, the residual strength of fly ash based GPC was still higher, which reached more than 25 MPa, while the metakaolin-based GPC failed. Furthermore, due to the rigid 3D networks of aluminosilicate in fly ash-based GPC, the mass of all GPC decreased slightly during the immersion period, and then tended to be stable in the later period. On the contrary, in metakaolin-based GPC, the incomplete geopolymerization led to the compressive strength being too low to meet the application of practical engineering. In addition, the compressive strength of GPC activated by 12 M NaOH was higher than the GPC activated by 8 M NaOH, which is owing to the formation of gel depended on the concentration of alkali OH ion, low NaOH concentration weakened chemical reaction, and reduced compressive strength. Additionally, according to the testing results of neutralization depth, the neutralization depth of high-calcium fly ash-based GPC activated by 12 M NaOH suffered acid attack for 98 d was only 6.9 mm, which is the minimum value. Therefore, the best performance was observed in GPC prepared with high-calcium fly ash and 12 M NaOH solution, which is attributed to gypsum crystals that block the pores of the specimen and improve the microstructure of GPC, inhibiting further corrosion of sulfuric acid.


2010 ◽  
Vol 113-116 ◽  
pp. 1013-1016 ◽  
Author(s):  
Zhi Min He ◽  
You Jun Xie ◽  
Guang Cheng Long ◽  
Jun Zhe Liu

In precast concrete elements manufacturing, steam-cured concrete incorporating 30% fly ash encountered the problem of a too low demoulding compressive strength. To resolve it, this paper developed a new steam-cured concrete (AFSC) incorporating fly ash and a chemical activator. Experiments were conducted to investigate the mechanical properties of AFSC. The corresponding mechanism was also discussed by testing the microstructure of concrete. Results indicate that the demoulding compressive strength of AFSC can meet production requirements, and compressive and flexure strength of AFSC at later ages increase well. Compared with that of ordinary steam-cured concrete, AFSC has a higher tensile strength, and the capability of AFSC to resist cracks is enhanced remarkably. At an early age, addition of the chemical activator can distinctly accelerate the extent of hydration of the fly ash cement systems, and thus the microstructure of concrete becomes denser.


2011 ◽  
Vol 261-263 ◽  
pp. 8-12
Author(s):  
Shu Shan Li ◽  
Ming Xiao Jia ◽  
Dan Ying Gao

The basic mechanical properties of fly ash fiber concrete were tested. The influences to the compressive strength, splitting tensile strength and compressive modulus of elasticity of fiber concrete by water-cement ratio, dosage of fly ash and other factors were analyzed. The influence mechanism of fly ash to concrete is discussed. The results indicate that with the increase of the dosage of fly ash, the early strength of double-doped concrete is reduced, while the later strength of concrete was obviously increased.


The present study appraises the recitals of carboxylic acid- based admixture to increase concrete water tightness and self-sealing capacity of the cement and geopolymer concrete. Outcomes of the previous studies in particular, adding 1% by cement mass of the carboxylic polymer reasons for reduction in the water dispersion under pressure of 7-day wet cured concrete by 50% associated to that of the conforming reference concrete. At 7 days, M4 mix compressive strength is about 43.5% less than M3 mix. The compressive strength of M4 increases and is about 37.6% less than M3 mix at 28 days of curing. At 7 days, M4 mix split tensile strength is about 17.5% less than M3 mix (cement concrete with 0.45 w/c ratio). The split tensile strength of M4 declines and is about 42.3% less than M3 mix at 28 days of curing. The strength of the geopolymer concrete tends to increase as the time period increases due to the presence of fly ash in it. So it is expected that geopolymer concrete will give more strength than cement concrete in long term with the presence of carboxylic acid


2021 ◽  
Vol 8 ◽  
Author(s):  
Shi Wang ◽  
Xuepeng Song ◽  
Meiliang Wei ◽  
Wu Liu ◽  
Xiaojun Wang ◽  
...  

The tailings and rice straw are waste by-products, and the storage of tailings on the ground and the burning of rice straws will seriously damage the ecological environment. In this study, the effect of different contents of alkalized rice straw (ARS; rice straw was alkalized with 4% NaOH solution) on the mechanical properties and microstructure of cemented tailings backfill (CTB; ARSCTB) was studied through uniaxial compressive strength (UCS), scanning electron microscopy (SEM), and X-ray diffraction (XRD) tests. The results indicated that 1) the UCS of ARSCTB could be improved by ARS. However, with the increase in the ARS content from 0.1 to 0.4 wt%, the UCS showed a monotonous decreasing trend. The UCS improvement effect was best when the ARS content was 0.1 wt%, and at 7, 14, and 28 days curing ages, the UCS increased rate was 6.0, 8.3, 14.7% respectively. 2) The tensile strength of ARSCTB was generally higher than that of CTB and positively correlated with the ARS content. The tensile strength increase rate was 24.1–34.2% at 28 days curing age. 3) The SEM test indicated that the ARS was wrapped by cement hydration products, which improves its connection with the ARSCTB matrix. ARS performed a bridging role, inhibited cracks propagation, and provided drag or pulling force for the block that is about to fall off. Therefore, the mechanical properties of ARSCTB were enhanced. However, under high ARS content, the inhibition of ARS on hydration reaction and the overlap between ARS were not conducive to the improvement of the UCS of ARSCTB. 4) The post-peak residual strength and integrity effect of ARSCTB were greater. It is recommended to add 0.1–0.2 wt% ARS to the backfill with high compressive strength requirements such as the empty field subsequent filling mining method and the artificial pillar. 0.3–0.4 wt% ARS is incorporated into backfill with high tensile strength requirements such as high-stage filling with lateral exposure and artificial roof. This study further makes up for the blank of the application of plant fiber in the field of mine filling and helps to improve the mechanical properties of backfill through low-cost materials.


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