scholarly journals Extraction Centrifuges—Intensified Equipment Facilitating Modular and Flexible Plant Concepts

2019 ◽  
Vol 3 (1) ◽  
pp. 17 ◽  
Author(s):  
Bernhard Seyfang ◽  
Andreas Klein ◽  
Thomas Grützner

In recent years, modularization of chemical production plants has become a widely discussed trend to overcome some of key issues the chemical industry struggles with. High volatility in raw material and customer markets, shorter product life cycles, cost pressure and increasing competition are just a few of them. Modularization of chemical production offers the opportunity to deal with these issues. The unit operations, which are capable to be applied in modular plant concepts, are subject of on-going research. On the reaction side, tubular continuous flow reactors are typical assets and methods for design and operation are available on a high technical level. Separation units on the downstream side are not yet developed to technical maturity. This paper focuses on extraction centrifuges, which are promising devices due to their large range of application, small volumes, high separation efficiency and excellent scalability. Industrial examples show the performance of extraction centrifuges in multi-purpose large-scale production facilities and prove that these units are predestined for application in modular plants.

Author(s):  
Жерновая ◽  
Natalya Zhernovaya ◽  
Онищук ◽  
Viktor Onishchuk ◽  
Скурятина ◽  
...  

Currently actively formed market of translucent constructions. Manufacturers seek to physico-chemical improvement, technological and operational properties of sheet glass by changing their composition, as well as expand the resource base. Much attention is paid borosilicate glass, large-scale production which has a number of drawbacks: high cost and scarcity of traditional raw material of boron – borax, boric acid, high volatility of boron oxide. Alternative boron-containing material is colemanite – water calcium borate.


2016 ◽  
Vol 1 (4) ◽  
pp. 352-360 ◽  
Author(s):  
Peter W. Dunne ◽  
Edward Lester ◽  
Richard I. Walton

Continuous flow synthesis offers potential for large-scale production of metal–organic frameworks with control of composition and microstructure for practical applications.


Author(s):  
Asep Bayu Dani Nandiyanto ◽  
Nissa Nur Azizah ◽  
Gabriela Chelvina Santiuly Girsang

Corncob is usually disposed of directly as waste, creating problems in the environment, while it can be converted into valuable materials. This research aimed to evaluate the literature review on briquette production from agricultural waste (using non-binder and cold press with a binder) and the current works on techno-economic analysis, to propose an optimal design for the production of briquette from corncob waste, and to perform a techno-economic analysis based on the selected optimal processing method. The engineering perspective based on stoichiometry and mass balance showed the potential corncob briquette manufacture in both home and large scales due to the possible use of inexpensive and commercially available equipment and raw materials. The economic perspective [based on several economic evaluation factors (i.e., gross profit margin, payback period, break-even point, cumulative net present value, return of investment, internal rate return, and profitability index) under ideal and non-ideal conditions by considering internal (i.e., sales, raw materials, utilities, and variable cost) and external aspects (i.e., tax)] confirmed the prospective development of the project in the large-scale production with a lifetime of more than 18 years. The main issue in the project is the raw material (i.e. tapioca flour), giving the most impact on the project’s feasibility. Even in severe conditions, the project is feasible. The great endurance was also confirmed in the case of a higher tax rate. This study demonstrates the importance of producing corncob-based briquettes for improving the economic value and giving alternatives for problem solvers in the utilization of agricultural waste.


Author(s):  
Daniel Sena MARINS ◽  
Marcos Vinícius Oliveira CARDOSO ◽  
Mara Eliza SANTOS ◽  
Jeferson MASSINHAN

Demand for diversified biodiesel feedstocks is high and increasing, but few are viable for large-scale production, and many of those selected compete with other sectors of the chemical industry. To improve energy and environmental sustainability, fatty acids from waste oils that are improperly disposed of and pollute the environment can be used for transesterification reactions. However, they need treatment to achieve high conversion rates. In this context, the aim of this work was to perform and analyze the treatment of residual frying oil with the evaporation and entrainment process, aiming at its use as raw material to obtain biodiesel (methyl esters) by a transesterification reaction. The physicochemical properties of the residual oil after treatment were characterized by moisture content, pH and the acidity, saponification, iodine, and peroxide index. The conversion rate of the residual oil to methyl esters was determined by 1H NMR analysis. After the treatment, the method of analysis of variance showed that the oil obtained a significant reduction of the saponification, iodine, peroxide and acidity indexes, being the acidity reduced from 9.36 to 7.85 mg KOH g-1. The moisture content of 0.733% and elevation of pH to 8.0. The conversion rate of fatty acid biodiesel of residual oil was 79.3 %, lower value of standards norms (ASTM, 2005; EN, 2008; ANP, 2014), showing that the assigned methodology for frying residual oil is inefficient in biodiesel production.


Author(s):  
Sylvia Fasse ◽  
Jarmo Alarinta ◽  
Björn Frahm ◽  
Gun Wirtanen

The purpose of bovine colostrum, being the milk secreted by a cow after giving birth, is to transfer passive immunity to the calf. The calves have an insufficient immune system as they lack immunoglobulins (Igs). Subsequently, the supply of good quality bovine colostrum is obligatory. The quality of colostrum is classified by low bacterial counts and adequate Ig concentrations. Bacterial contamination can contain a variety of human pathogens or high counts of spoilage bacteria, which becomes more challenging with emerging use of bovine colostrum as food and food supplements. There is also a growing risk for the spread of zoonotic diseases originating from bovines. For this reason, processing based on heat treatment or other feasible techniques are required. This review provides an overview of literature on the microbial quality of bovine colostrum and processing methods to improve its microbial quality and keep its nutritional values as food. The highlights of this review are: high quality colostrum is a valuable raw material in food products and supplements, the microbial safety of bovine colostrum is increased using appropriate processing, suitable effective heat-treatment, which does not destroy the high nutrition value of colostrum, the heat treatment processes are cost-effective compared to other methods, and heat treatment can be performed in both small- and large-scale production


2021 ◽  
Author(s):  
Song Zhenlong ◽  
Jianguo Liu ◽  
Qi Zhang

The oxidation of aromatic alcohols to produce carbonyl compounds is of great significance in fine chemical production. The traditional oxidation produces waste gas and pollutes the environment during the reaction. As a new field, photocatalysis has attracted people's attention because of its environmental friendliness. At present, there have been much research on TiO2, or noble metal modified TiO2 to catalyze alcohol oxidation, but the high cost is not conducive to large-scale production. Herein, a Ni@C/TiO2 catalyst was prepared by in-situ hydrothermal synthesis. This catalyst has a better oxidation effect on benzyl alcohol than Ni@C supported on TiO2 on the market and has a good catalytic effect on aromatic alcohols with different substituents. It is more interesting that the selectivity of the product can be adjusted by choosing different reaction solvents. The highly active catalyst with low cost and wide applicability has certain significance for the large-scale use of photocatalytic alcohol oxidation.


Revista CERES ◽  
2014 ◽  
Vol 61 (6) ◽  
pp. 983-988 ◽  
Author(s):  
Vivian Pupo de Oliveira Machado ◽  
Ana Claudia Pacheco ◽  
Marcia Eugenia Amaral Carvalho

The production of medicinal plants as raw material for industry must associate quality with biomass formation and, with this purpose, the application of plant growth regulators has been studied in these crops. The objective of this study was to evaluate the effect of a biostimulant on growth, inflorescence production and flavonoid content in marigold. The experiment was conducted in a greenhouse and the treatments consisted of increasing doses of the biostimulant (0, 3, 6, 9, 12 and 15 mL L-1) applied by foliar spraying in ten consecutive applications. The experiment was arranged in a completely randomized design, with six treatments and ten repetitions. The number of leaves and flowerheads and dry matter of roots increased linearly with increasing doses of the growth promoter, with 20%, 36.97% and 97.28% increases, respectively, compared with the control. The total dry mass and shoot dry mass showed maximum values at the highest dose tested of 15 mL L-1 (with increases of 40.09% and 46.30%, respectively). Plant height and flavonoid content reached the highest values at a dose of 6 mL L-1. The biostimulant promoted the development of marigold and positively influenced the synthesis of the secondary compound of medicinal interest. Among the tested doses, the application of rates between 6 and 9 mL L-1 of the biostimulant is recommended for more efficient large-scale production of marigold.


Author(s):  
Daniel Sena Marins ◽  
Marcos Vinícius Oliveira Cardoso ◽  
Mara Eliza Santos ◽  
Jeferson Massinhan

Demand for diversified biodiesel feedstocks is high and increasing, but few are viable for large-scale production, and many of those selected compete with other sectors of the chemical industry. To improve energy and environmental sustainability, fatty acids from waste oils that are improperly disposed of and pollute the environment can be used for transesterification reactions. However, they need treatment to achieve high conversion rates. In this context, the aim of this work was to perform and analyze the treatment of residual frying oil with the evaporation and entrainment process, aiming at its use as raw material to obtain biodiesel (methyl esters) by a transesterification reaction. The physicochemical properties of the residual oil after treatment were characterized by moisture content, pH and the acidity, saponification, iodine, and peroxide index. The conversion rate of the residual oil to methyl esters was determined by 1H NMR analysis. After the treatment, the method of analysis of variance showed that the oil obtained a significant reduction of the saponification, iodine, peroxide and acidity indexes, being the acidity reduced from 9.36 to 7.85 mg KOH g-1. The moisture content of 0.733 % and elevation of pH to 8.0. The conversion rate of fatty acid biodiesel of residual oil was 79.3 %, lower value of standards norms (ASTM, 2005; EN, 2008; ANP, 2014), showing that the assigned methodology for frying residual oil is inefficient in biodiesel production


2021 ◽  
Vol 75 (9) ◽  
pp. 752-756
Author(s):  
Jakob J. Mueller ◽  
Hans H. Wenk

Biosurfactants are surface-active molecules, developed by nature through evolution and naturally produced by different microorganisms. The most prominent examples are rhamnolipids and sophorolipids, molecules which contain hydrophilic sugar head groups and hydrophobic alkyl residues leading to an amphiphilic behavior with unique properties. Recent developments in the field of biotechnology enable the large-scale production of these biological molecules. The raw material basis is 100% renewable since sugars and oils are used as major raw materials. Additionally, biosurfactants are fully biodegradable, which allows the path back into the natural cycles. In comparison to established standard surfactants like SLES/SLS (sodium laureth (ether) sulfates) or betaines, rhamnolipids are much milder and, at the same time, show similar or even better performance in household or personal care applications. Foam behavior, solubilization and cleaning effectiveness are examples where these natural substances give excellent results compared to the synthetic benchmarks. The commercialization of biosurfactants at industrial scale now offers alternatives to consumers seeking sustainable solutions, without compromising performance. Biosurfactants combine both and set a new standard for surfactant applications.


2020 ◽  
Vol 20 (10) ◽  
pp. 6525-6531
Author(s):  
Majid Mostaghelchi ◽  
Jani Kotakoski ◽  
Christian Rentenberger ◽  
Christian L. Lengauer

The wide range of actual and potential applications of nanoparticles, highlight the necessity of a reliable production method for both quality and quantity of the products. Mechanical attrition is one of the first well-known techniques used to produce nanoparticles. However, these approaches have been restricted to produce uniform particles below the critical size of 15 nm because of the attrition balance limit. This paper introduces the magnetite–silicate raw material of a Kiruna-type ore deposit as a novel precursor, which enables the production of small iron oxide nanoparticles below the critical size by mechanical attrition. X-ray fluorescence (XRF), powder X-ray diffractometry (pXRD), dynamic light scattering (DLS) and transmission electron microscopy (TEM) were used for characterization of the precursor and obtained nanoparticles. The results indicate that the particles with a mean diameter of 10.7(2.7) nm consist of mainly less than one crystallite. The significant size reduction below the attrition balance limit can be attributed to the quartz content of the raw material, which operated as supporting micro-balls for transferring the energy during the milling process.


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