scholarly journals Effect of Sodium Hydroxide, Liquid Sodium Silicate, Calcium Hydroxide, and Slag on the Mechanical Properties and Mineral Crystal Structure Evolution of Polymer Materials

Crystals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1586
Author(s):  
Guodong Huang ◽  
Yaqian Li ◽  
Yuting Zhang ◽  
Jielei Zhu ◽  
Dawei Li ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Hydrated Lime ◽  
Polymer Materials ◽  
Liquid Sodium ◽  
Crystal Formation ◽  
Mineral Crystal ◽  
The Relationship ◽  
Hydrated Calcium

To study the key factors that affect the mechanical properties of polymer materials and explore the relationship between mineral crystal formation and strength development, fly ash (FA) polymer samples were prepared using sodium hydroxide, slag, liquid sodium silicate, and hydrated lime as activators. A change in the compressive strength was observed, and X-ray diffraction measurements were carried out to confirm the change. The effects of different types and amounts of activators on the formation and transformation of mineral crystals in FA polymer samples as well as on the development of compressive strength were studied. Moreover, the relationship between the formation and transformation of mineral crystals and the development of compressive strength was established. The results show that the strongly alkaline excitation environment established by sodium hydroxide is the prerequisite for crystal formation and development of compressive strength. Under this strongly alkaline excitation environment, slag, hydrated lime, and liquid sodium silicate can increase the amounts of calcium and silicon, which promote the formation and development of hydrated calcium silicate and hydrated calcium silicoaluminate in polymers and significantly improve the compressive strength.

The Effect of Dry Mix Sodium Hydroxide onto Workability and Compressive Strength of Geopolymer Paste

2020 ◽  
Vol 12 (9) ◽  
Author(s):  
A. Z. Mohd Ali ◽  
◽  
N. A. Jalaluddin ◽  
N. Zulkiflee ◽  
◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
High Emission ◽  
New Material ◽  
Curing Regime ◽  
Solid Form ◽  
Geopolymer Paste

The production of ordinary Portland cement (OPC) consumes considerable amount of natural resources, energy and at the same time contribute in high emission of CO2 to the atmosphere. A new material replacing cement as binder called geopolymer is alkali-activated concrete which are made from fly ash, sodium silicate and sodium hydroxide (NaOH). The alkaline solution mixed with fly ash producing alternative binder to OPC binder in concrete named geopolymer paste. In the process, NaOH was fully dissolved in water and cooled to room temperature. This study aims to eliminate this process by using NaOH in solid form together with fly ash before sodium silicate liquid and water poured into the mixture. The amount of NaOH solids were based on 10M concentration. The workability test is in accordance to ASTM C230. Fifty cubic mm of the geopolymer paste were prepared which consists of fly ash to alkaline solution ratio of 1: 0.5 and the curing regime of 80℃ for 24 hours with 100% humidity were implemented. From laboratory test, the workability of dry method geopolymer paste were decreased. The compressive strength of the dry mix of NaOH showed 55% and the workability has dropped to 58.4%, it showed strength reduction compared to the wet mix method.

Physical, Mechanical and Micro-Structural Properties of F Type Fly-Ash Based Geopolymeric Bricks Produced by Pressure Forming Process

2010 ◽  
Vol 69 ◽  
pp. 69-74 ◽  
Author(s):  
Ömer Arıöz ◽  
Kadir Kilinç ◽  
Mustafa Tuncan ◽  
Ahmet Tuncan ◽  
Taner Kavas
Keyword(s):  
Heat Treatment ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Heat Treatment Temperature ◽  
Treatment Duration ◽  
Treatment Temperature ◽  
Alumino Silicate ◽  
Heat Treatment Duration

Geopolymer is a new class of three-dimensionally networked amorphous to semi-crystalline alumino-silicate materials, and first developed by Professor Joseph Davidovits in 1978. Geopolymers can be synthesized by mixing alumino–silicate reactive materials such as kaolin, metakaolin or pozzolans in strong alkaline solutions such as NaOH and KOH and then cured at room temperature. Heat treatment applied at higher temperatures may give better results. Depending on the mixture, the optimum temperature and duration vary 40-100 °C and 2-72 hours, respectively. The properties of geopolymeric paste depend on type of source material (fly ash, metakaolin, kaolin), type of activator (sodium silicate-sodium hydroxide, sodium silicate-potassium hydroxide), amount of activator, heat treatment temperature, and heat treatment duration. In this experimental investigation, geopolymeric bricks were produced by using F-type fly ash, sodium silicate, and sodium hydroxide solution. The bricks were treated at various temperatures for different hours. The compressive strength and density of F-type fly ash based geopolymeric bricks were determined at the ages of 7, 28 and 90 days. Test results have revealed that the compressive strength values of F-type fly ash based geobricks ranged between 5 and 60 MPa. It has been found that the effect of heat treatment temperature and heat treatment duration on the density of F-type fly ash based geobricks was not significant. It should be noted that the spherical particle size increased as the heat treatment temperature increased in the microstructure of F-type fly ash based geobricks treated in oven at the temperature of 60 °C for 24 hours.

scholarly journals Geopolymer Stabilisation of Unfired Earth Masonry Units

2014 ◽  
Vol 600 ◽  
pp. 175-185 ◽  
Author(s):  
Daniel Maskell ◽  
Andrew Heath ◽  
Pete Walker
Keyword(s):  
Compressive Strength ◽  
Moisture Content ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Large Scale ◽  
High Moisture Content ◽  
High Moisture ◽  
Load Bearing ◽  
Disproportionate Collapse ◽  
Masonry Units

Contemporary domestic structures typically use masonry units that are approximately 100mm thick. There is interest in using commercial methods of manufacture to produce earthen bricks that have a similar form factor to conventional masonry The large scale adoption of thin walled unfired earth masonry is dependent on its suitability for use in a load bearing application. High moisture content leading to full saturation, for example as a result of flooding, is a concern for unstablised earth construction, especially as wall thickness reduces. The greatest barrier for earth masonry adoption is the durability of the material when affected by high moisture content. Accidental and intentional wetting of a 100mm thick load bearing unfired earth wall could lead to disproportionate collapse. The paper presents initial findings from an investigation into the use of geopolymer mechanism as a method of stabilisation. The use of geopolymer mechanism was chosen as a possible method of improving the water resilience. Soil that is used for commercial extruded fired brick production was chosen. The soil was selected as the precursor (source of the required silica and alumina) and this was mixed with various sodium hydroxide and sodium silicate activators. Specimens were tested both in their dry sate as well as following 24 hours of submersion in water. Compressive strength of cylinders after saturation, was used as an indicator of effective stabilisation. The maximum dry compressive strength achieved was 10.4N/mm2 with the addition of 5% sodium hydroxide and 20% sodium silicate after curing at 105°C. The most significant contributor to the strength gain was the addition of sodium silicate. Although some of the cylinders were able to be tested under fully saturated conditions the strengths achieved were negligible and insufficient for structural application. The potential for geopolymers as a method of stabilising unfired earth bricks is discussed with respect to the compressive strengths achieved.

Study of Manufacture Process and Properties of Tailings and Slag Based Geopolymers

2010 ◽  
Vol 156-157 ◽  
pp. 803-807
Author(s):  
Fu Sheng Niu ◽  
Shan Shan Zhou ◽  
Shu Xian Liu ◽  
Jin Xia Zhang
Keyword(s):  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Raw Material ◽  
Silicate Concentration ◽  
High Compressive Strength ◽  
Curing Period ◽  
Manufacture Process ◽  
Alkali Activated

The tailings and slag based geopolymers was prepared by sodium silicate, sodium hydroxide alkali-activated tailings and slag. The compressive strength in 7 d under different raw material proportion were tested. The result indicated that tailings and slag based geopolymers has high compressive strength . As the tailings in slag is 80%, the compressive strength in 7d can reach 45.10 MPa . As the Na2SiO3 to NaOH ratio is 0.5, the compressive strength in 7d can reach 63.79 MPa. As the NaOH and sodium silicate concentration in the solution is 35%, the compressive strength in 7d can reach 38.35 MPa respectively; As the curing period is 14 d , the compressive strength can reach 71.25 MPa. As the steel scoria in solid is 20%, the compressive strength in 7d can reach 61.86 MPa respectively.

The Effect of Curing Time on the Properties of Fly Ash-Based Geopolymer Bricks

2012 ◽  
Vol 626 ◽  
pp. 937-941 ◽  
Author(s):  
W.I. Wan Mastura ◽  
H. Kamarudin ◽  
I. Khairul Nizar ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
H. Mohammed
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Experimental Work ◽  
Base Material ◽  
Curing Time ◽  
Curing Conditions ◽  
Alkaline Activator

This paper reports the results of an experimental work conducted to investigate the effect of curing conditions on the properties of fly ash-based geopolymer bricks prepared by using fly ash as base material and combination of sodium hydroxide and sodium silicate as alkaline activator. The experiments were conducted by varying the curing time in the range of 1-24 hours respectively. The specimens cured for a period of 24 hours have presented the highest compressive strength for all ratio of fly ash to sand. For increasing curing time improve compressive strength and decreasing water absorption.

scholarly journals Artificial Intelligence Approaches for Prediction of Compressive Strength of Geopolymer Concrete

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 983 ◽  
Author(s):  
Dong Dao ◽  
Hai-Bang Ly ◽  
Son Trinh ◽  
Tien-Thinh Le ◽  
Binh Pham
Keyword(s):  
Artificial Intelligence ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Steel Slag ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Partial Replacement ◽  
Geopolymer Concrete

Geopolymer concrete (GPC) has been used as a partial replacement of Portland cement concrete (PCC) in various construction applications. In this paper, two artificial intelligence approaches, namely adaptive neuro fuzzy inference (ANFIS) and artificial neural network (ANN), were used to predict the compressive strength of GPC, where coarse and fine waste steel slag were used as aggregates. The prepared mixtures contained fly ash, sodium hydroxide in solid state, sodium silicate solution, coarse and fine steel slag aggregates as well as water, in which four variables (fly ash, sodium hydroxide, sodium silicate solution, and water) were used as input parameters for modeling. A total number of 210 samples were prepared with target-specified compressive strength at standard age of 28 days of 25, 35, and 45 MPa. Such values were obtained and used as targets for the two AI prediction tools. Evaluation of the model’s performance was achieved via criteria such as mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R2). The results showed that both ANN and ANFIS models have strong potential for predicting the compressive strength of GPC but ANFIS (MAE = 1.655 MPa, RMSE = 2.265 MPa, and R2 = 0.879) is better than ANN (MAE = 1.989 MPa, RMSE = 2.423 MPa, and R2 = 0.851). Sensitivity analysis was then carried out, and it was found that reducing one input parameter could only make a small change to the prediction performance.

Effect of Mechanical Activation of Fluidized Bed Fly Ash on Geopolymer Properties

2019 ◽  
Vol 288 ◽  
pp. 51-58
Author(s):  
Gendenjamts Oyun-Erdene ◽  
Jadambaa Temuujin
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Mechanical Activation ◽  
Sodium Hydroxide ◽  
Fluidized Bed ◽  
Sodium Silicate ◽  
Sodium Hydroxide Solution ◽  
Chemical Activation ◽  
Weight Ratio ◽  
Particle Size Reduction

This paper is focused on the elucidation of mechanical activation effect of circulating fluidized bed combustion fly ash (Amgalan Thermal Station, Mongolia) on mechanical properties of geopolymers. Fluidized bed fly ash was mechanically activated for 15-120 minutes with a vibratory mill. The effect of mechanical activation was quite visible on the particle size reduction and on the degree of amorphization.Geopolymer samples were prepared from the raw and milled fluidized bed fly ashes by alkaline activation. Chemical activation was performed with 10M sodium hydroxide solution, as well as solutions containing a mixture of sodium silicate and sodium hydroxide with a weight ratio of 2:1. The geopolymer cubic specimens were cured at 70°C for 24 hrs and their 7 days uniaxial compressive strength was measured. After curing and drying, the bulk density, water absorption and apparent porosity of geopolymer samples were evaluated.X-ray powder diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetry-differential thermal analysis (TGA-DTA) have been used for the structural characterization of the CFA and the resulting geopolymers. The highest compressive strength of 32.4 MPa was achieved for the fly ash milled for 30 minutes and activated with the solution containing the sodium silicate and 10M sodium hydroxide at a weight ratio of 2:1. Non-milled CFA based geopolymers showed the compressive strength of 16.2 MPa after activation with the same solution. Mechanical activation resulted in an increase in the reactivity of the fluidized bed fly ash and that enhances the geopolymerization reactions.

Synthesis and Characteristics of Inorganic Polymer Materials Geopolymerized from Ash of Brickyard

2019 ◽  
Vol 961 ◽  
pp. 45-50 ◽  
Author(s):  
Hoc Thang Nguyen
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Sodium Hydroxide ◽  
Sodium Hydroxide Solution ◽  
Raw Material ◽  
Polymer Materials ◽  
Inorganic Polymer ◽  
High Porosity ◽  
Hydroxide Solution ◽  
Geopolymer Paste

Inorganic polymer materials known as geopolymer-based materials are always interesting topics for researchers. Geopolymer is environmentally friendly material which has been potential applications for many different fields such as technical materials, building materials, insolation or refractories, and others. This study used ash of brickyard (AB) as a raw material for geopolymerization process to develop novel materials with high porosity. AB is industrial waste of the brick factories that need to be managed to reduce their negative impact to the environment. AB contains high alumino-silicate resources were mixed with sodium hydroxide solution for 10 minutes to obtain the geopolymer pastes. Sodium hydroxide solution was used as an alkaline activator to form geopolymer paste. The geopolymer paste was filled into 5-cm cube molds according to ASTM C109/C109M 99, and then cured at room temperature for 28 days. These products were then tested for compressive strength, volumetric weight, and water absorption. Results indicated that the material can be considered lightweight with a compressive strength at 28 days that are in the range of 8.1 to 15.4 MPa, volumetric weight around 600kg/m3 and water absorption is under 210.65 kg/m3. The properties of geopolymer products were also determined by analytical techniques that included mineral composition by X Ray Diffraction (XRD) and microstructure by scanning electron microscope (SEM).

scholarly journals Influence of the Composition of the Activator on Mechanical Characteristics of a Geopolymer

2020 ◽  
Vol 10 (10) ◽  
pp. 3349 ◽  
Author(s):  
Adelino V. Lopes ◽  
Sergio M.R. Lopes ◽  
Isabel Pinto
Keyword(s):  
Tensile Strength ◽  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Carbon Dioxide Emissions ◽  
Sustainable Construction ◽  
Low Carbon ◽  
High Durability ◽  
Strength Tests

Geopolymer materials are characterized by their high durability and low carbon dioxide emissions, when compared with more traditional materials, like concrete made from ordinary Portland cement. These are interesting advantages and might lead to a more sustainable construction industry. The aim of this study is the characterization of the mechanical behavior of the materials obtained by the activation of metakaolin. The activator is a mixture of sodium hydroxide with sodium silicate in different proportions. The influence of the composition of activator is studied. For the analysis of the mechanical properties of the different mixtures two different types of tests were performed, bending tensile strength tests and compressive strength tests. The results show that an activator with not less than 300 g of sodium hydroxide and not exceeding 600 g of sodium silicate per 750 g of metakaolin gives the best results, for both tensile strength and compressive strength.

Effect of Curing Conditions on the Mechanical Properties of Fly Ash-Based Geopolymer without Sodium Silicate Solution

2014 ◽  
Vol 699 ◽  
pp. 15-19 ◽  
Author(s):  
Rosniza Hanim Abdul Rahim ◽  
Khairun Azizi Azizli ◽  
Zakaria Man ◽  
Muhd Fadhil Nuruddin
Keyword(s):  
Compressive Strength ◽  
Elevated Temperature ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Room Temperature ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Curing Temperature ◽  
Curing Time

Geopolymer is associated with the alkali activation of materials rich in Si and Al, and alkali activator such as sodium hydroxide is used for the dissolution of raw material with the addition of sodium silicate solution to increase the dissolution process. However, the trend of strength development of geopolymer using sodium hydroxide alone is not well established. This paper presents an evaluation on compressive strength of fly ash–based geopolymer by varying curing time with respect to different curing temperature using sodium hydroxide as the only activator. The samples were cured at room temperature and at an elevated temperature (60°C). Further analysis on the microstructure of geopolymer products cured at 60°C was carried out using Field Emission Scanning Microscopy (FESEM). It can be observed that the compressive strength increased as the curing time increased when cured at room temperature; whereas at elevated temperature, the strength increased up to a maximum 65.28 MPa at 14 days but gradually decreased at longer curing time. Better compressive strength can be obtained when the geopolymer was cured at an elevated temperature compared to curing at room temperature.

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