scholarly journals Energy and Exergy Analyses of Tube Banks in Waste Heat Recovery Applications

Energies ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 2094 ◽  
Author(s):  
Mustafa Erguvan ◽  
David MacPhee

In this study, energy and exergy analyses have been investigated numerically for unsteady cross-flow over heated circular cylinders. Numerous simulations were conducted varying the number of inline tubes, inlet velocity, dimensionless pitch ratios and Reynolds number. Heat leakage into the domain is modeled as a source term. Numerical results compare favorably to published data in terms of Nusselt number and pressure drop. It was found that the energy efficiency varies between 72% and 98% for all cases, and viscous dissipation has a very low effect on the energy efficiency for low Reynolds number cases. The exergy efficiency ranges from 40–64%, and the entropy generation due to heat transfer was found to have a significant effect on exergy efficiency. The results suggest that exergy efficiency can be maximized by choosing specific pitch ratios for various Reynolds numbers. The results could be useful in designing more efficient heat recovery systems, especially for low temperature applications.

2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Mustafa Erguvan ◽  
David W. MacPhee

Numerical and thermodynamic analyses have been undertaken in this study to examine energy and exergy efficiencies of in-line tube banks for unsteady cross-flow. Pitch ratio (PR) and the number of in-line tubes are varied for Reynolds numbers of 500 and 10,000, and artificial heat leakages are modeled as a source term. Numerical results are compared with published values, and good agreements are obtained regarding Nusselt number and pressure drop. Whereas the energy efficiency varied between 72% and 99%, the exergy efficiency ranged from 40% to 70%. It was found that while viscous dissipation has a low effect on energy and exergy efficiencies for the lower Reynolds number, it has a significant effect for the higher Reynolds number. On the other hand, heat leakage had a greater effect on exergy efficiency compared to energy efficiency, especially for the lower Reynolds number case. Overall, this study verified how heat leakage could play a vital role on efficiency for low-inlet temperature heat recovery systems.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4522
Author(s):  
Zude Cheng ◽  
Haitao Wang ◽  
Junsheng Feng ◽  
Yongfang Xia ◽  
Hui Dong

In order to fully understand the energy and exergy transfer processes in sinter vertical coolers, a simulation model of the fluid flow and heat transfer in a vertical cooler was established, and energy and exergy efficiency analyses of the gas–solid heat transfer in a vertical cooler were conducted in detail. Based on the calculation method of the whole working condition, the suitable operational parameters of the vertical cooler were obtained by setting the net exergy efficiency in the vertical cooler as the indicator function. The results show that both the quantity of sinter waste heat recovery (SWHR) and energy efficiency increased as the air flow rate (AFR) increased, and they decreased as the air inlet temperature (AIT) increased. The increase in the sinter inlet temperature (SIT) resulted in an increase in the quantity of SWHR and a decrease in energy efficiency. The air net exergy had the maximum value as the AFR increased, and it only increased monotonically as the SIT and AIT increased. The net exergy efficiency reached the maximum value as the AFR and AIT increased, and the increase in the SIT only resulted in a decrease in the net exergy efficiency. When the sinter annual production of a 360 m2 sintering machine was taken as the processing capacity of the vertical cooler, the suitable operational parameters of the vertical cooler were 190 kg/s for the AFR, and 353 K for the AIT.


Author(s):  
Andrew E. Potts ◽  
Douglas A. Potts ◽  
Hayden Marcollo ◽  
Kanishka Jayasinghe

The prediction of Vortex-Induced Vibration (VIV) of cylinders under fluid flow conditions depends upon the eddy shedding frequency, conventionally described by the Strouhal Number. The most commonly cited relationship between Strouhal Number and Reynolds Number for circular cylinders was developed by Lienhard [1], whereby the Strouhal Number exhibits a consistent narrow band of about 0.2 (conventional across the sub-critical Re range), with a pronounced hump peaking at about 0.5 within the critical flow regime. The source data underlying this relationship is re-examined, wherein it was found to be predominantly associated with eddy shedding frequency about fixed or stationary cylinders. The pronounced hump appears to be an artefact of the measurement techniques employed by various investigators to detect eddy-shedding frequency in the wake of the cylinder. A variety of contemporary test data for elastically mounted cylinders, with freedom to oscillate under one degree of freedom (i.e. cross flow) and two degrees of freedom (i.e. cross flow and in-line) were evaluated and compared against the conventional Strouhal Number relationship. It is well established for VIV that the eddy shedding frequency will synchronise with the near resonant motions of a dynamically oscillating cylinder, such that the resultant bandwidth of lock-in exhibits a wider range of effective Strouhal Numbers than that reflected in the narrow-banded relationship about a mean of 0.2. However, whilst cylinders oscillating under one degree of freedom exhibit a mean Strouhal Number of 0.2 consistent with fixed/stationary cylinders, cylinders with two degrees of freedom exhibit a much lower mean Strouhal Number of around 0.14–0.15. Data supports the relationship that Strouhal Number does slightly diminish with increasing Reynolds Number. For oscillating cylinders, the bandwidth about the mean Strouhal Number value appears to remain largely consistent. For many practical structures in the marine environment subject to VIV excitation, such as long span, slender risers, mooring lines, pipeline spans, towed array sonar strings, and alike, the long flexible cylinders will respond in two degrees of freedom, where the identified difference in Strouhal Number is a significant aspect to be accounted for in the modelling of its dynamic behaviour.


2021 ◽  
pp. 294-294
Author(s):  
Peng Li ◽  
Baokuan Li ◽  
Zhongqiu Liu ◽  
Wenjie Rong

The main objective of this paper is to establish a mathematical framework to analyze the complex thermal economic performance of the calcination process. To find the factors affecting exergy efficiency loss, different exergy destruction is investigated in detail. Furthermore, the exergy flow cost model for exergy cost saving has also been developed. The results show that the vertical shaft furnace is a self-sufficiency equipment without additional fuel required, but the overall exergy destruction accounts for 54.11% of the total exergy input. In addition, the energy efficiency of the waste heat recovery boiler and thermal deaerator are 83.52% and 96.40%, whereas the exergy efficiency of the two equipment are 65.98% and 94.27%. Furthermore, the import exergy flow cost of vertical shaft furnace, waste heat recovery boiler and thermal deaerator are 366.5197 RMB/MJ, 0.1426 RMB/MJ and 0.0020RMB/MJ, respectively. Based on the result, several suggestions were proposed to improve the exergoeconomic performance. Assessing the performance of suggested improvements, the total exergy destruction of vertical shaft furnace is reduced to 134.34 GJ/h and the exergy efficiency of waste heat recovery boiler is raised up to 66.02%. Moreover, the import exergy flow cost of the three different equipment is reduced to 0.0329 RMB/MJ, 0.1304 RMB/MJ and 0.0002 RMB/MJ, respectively.


Author(s):  
Guillermo Valencia ◽  
Armando Fontalvo ◽  
Yulineth Cardenas ◽  
Jorge Duarte ◽  
Cesar Isaza

One way to increase overall natural gas engine efficiency is to transform exhaust waste heat into useful energy by means of a bottoming cycle. Organic Rankine cycle (ORC) is a promising technology to convert medium and low grade waste heat into mechanical power and electricity. This paper presents an energy and exergy analysis of three ORC-Waste heat recovery configurations by using an intermediate thermal oil circuit: Simple ORC (SORC), ORC with Recuperator (RORC) and ORC with Double Pressure (DORC), and Cyclohexane, Toluene and Acetone have been proposed as working fluids. An energy and exergy thermodynamic model is proposed to evaluate each configuration performance, while available exhaust thermal energy variation under different engine loads was determined through an experimentally validated mathematical model. Additionally, the effect of evaportating pressure on net power output , absolute thermal efficiency increase, absolute specific fuel consumption decrease, overall energy conversion efficiency, and component exergy destruction is also investigated. Results evidence an improvement in operational performance for heat recovery through RORC with Toluene at an evaporation pressure of 3.4 MPa, achieving 146.25 kW of net power output, 11.58% of overall conversion efficiency, 28.4% of ORC thermal efficiency, and an specific fuel consumption reduction of 7.67% at a 1482 rpm engine speed, a 120.2 L/min natural gas Flow, 1.784 lambda, and 1758.77 kW mechanical engine power.


Author(s):  
Murilo M. Cicolin ◽  
Gustavo R. S. Assi

Experiments have been carried out on models of rigid circular cylinders fitted with three different types of permeable meshes to investigate their effectiveness in the suppression of vortex-induced vibrations (VIV). Measurements of amplitude of vibration and drag force are presented for models with low mass and damping which are free to respond in the cross-flow direction. Results for two meshes made of ropes and cylindrical tubes are compared with the VIV response of a bare cylinder and that of a known suppressor called the “ventilated trousers” (VT). All three meshes achieved an average 50% reduction of the peak response when compared with that of the bare cylinder. The sparse mesh configuration presented a similar behaviour to the VT, while the dense mesh produced considerable VIV response for an indefinitely long range of reduced velocity. All the three meshes have increased drag when compared with that of the bare cylinder. Reynolds number ranged from 5,000 to 25,000 and reduced velocity was varied between 2 and 15.


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