scholarly journals Alkali-Activated Metakaolin as a Zeolite-Like Binder for the Production of Adsorbents

Inorganics ◽  
2019 ◽  
Vol 7 (12) ◽  
pp. 141 ◽  
Author(s):  
Kristine Vegere ◽  
Laura Vitola ◽  
Pauls P. Argalis ◽  
Diana Bajare ◽  
Andrey E. Krauklis

This work reports and describes a novel alkali-activated metakaolin as a potential binder material for the granulation of zeolites, which are widely used as CO2 adsorbents. The alkali-activated binders are zeolite-like materials, resulting in good material compatibility with zeolite-based adsorbents. A major problem during the granulation of zeolites is that their adsorption capacities decrease by about 15–20%, because typical binder materials (for example bentonite or kaolin clay) are inactive towards CO2 adsorption. A possible pathway to solve this problem is to introduce a novel binder that is also able to sorb CO2. In such a case, a binder plays a dual role, acting both as a binding material and as a sorbent. However, it is important that, alongside the adsorptive properties, a novel binder material must fulfil mechanical and morphological requirements. Thus, in this work, physical and mechanical properties of this novel binder for zeolite granulation for CO2 adsorption are studied. Alkali-activated metakaolin was found to be efficient and competitive as a binder material, when mechanical and physical properties were concerned. The compressive strengths of most of the obtained binders reported in this work are above the compressive strength threshold of 10 MPa. The future work on this novel binder will be conducted, which includes granulation-related details and the CO2 adsorptive properties of the novel binder material. Metakaolin was used as a precursor for alkali-activated binders. Binders were synthesized using varying molarity of a NaOH solution and at varying curing conditions. The final products were characterized using density measurements, compressive strength tests, X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), Brunauer–Emmett–Teller (BET) analysis, and scanning electron microscopy (SEM).

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 360
Author(s):  
Pauls P. Argalis ◽  
Laura Vitola ◽  
Diana Bajare ◽  
Kristine Vegere

A major problem in the field of adsorbents is that binders (kaolin clay, bentonite) introduced to bind zeolites and ensure the needed mechanical strength, are not able to sorb gases like CO2 and N2, and decrease the overall adsorption capacity. To solve this problem, one of the pathways is to introduce a binder able to sorb such gases. Thus, in this study, the physical and mechanical properties of a novel binder based on metakaolin and its composite with zeolite 4A in the granular form were studied. Metakaolin was used as a precursor for alkali-activated binder, which was synthesized using an 8M NaOH activation solution. Raw materials were characterized using granulometry, X-ray diffraction (XRD), and differential thermal analysis (DTA); and final products were characterized using density measurements, a compressive strength test, XRD, Brunauer–Emmett–Teller (BET) analysis, and scanning electron microscopy (SEM). Alkali-activated metakaolin was found to be efficient as a binding material when data for morphological properties were analyzed. A relationship was observed—by increasing the liquid-to-solid ratio (L/S), compressive strength decreased. Zeolite granule attrition was higher than expected: 2.42% and 4.55% for ZG-0.8, 3.64% and 5.76% for ZG-1.0, and 2.73% and 4.85% for ZG-1.2, measured at 4 and 5 atmospheres, respectively.


2014 ◽  
Vol 604 ◽  
pp. 169-172 ◽  
Author(s):  
Girts Bumanis ◽  
Diana Bajare ◽  
Janis Locs

Properties of the low-calcium alkali-activated materials (AAMs) made from the metakaolin, waste glass and sand were tested in this research. Specimens with dimensions 40x40x160mm were prepared. The correlation between development of microstructure and concentration of NaOH solution used for preparing of the AAMs was observed. Structure investigation with SEM and FTIR was performed to describe the formation of microstructure in low-calcium AAMs. The research results aimed that the improvement of physical and mechanical properties of the AAMs with increasing the activator’s concentration from 2 to 10 mol/kg H2O were in concordance with the structure development of AAM. The 28 days old AAMs with a compressive strength up to 31MPa and water absorption lower than 2% were obtained by using activator with concentration 10 mol/kg H2O.


2021 ◽  
Vol 13 (4) ◽  
pp. 2407
Author(s):  
Guang-Zhu Zhang ◽  
Xiao-Yong Wang ◽  
Tae-Wan Kim ◽  
Jong-Yeon Lim ◽  
Yi Han

This study shows the effect of different types of internal curing liquid on the properties of alkali-activated slag (AAS) mortar. NaOH solution and deionized water were used as the liquid internal curing agents and zeolite sand was the internal curing agent that replaced the standard sand at 15% and 30%, respectively. Experiments on the mechanical properties, hydration kinetics, autogenous shrinkage (AS), internal temperature, internal relative humidity, surface electrical resistivity, ultrasonic pulse velocity (UPV), and setting time were performed. The conclusions are as follows: (1) the setting times of AAS mortars with internal curing by water were longer than those of internal curing by NaOH solution. (2) NaOH solution more effectively reduces the AS of AAS mortars than water when used as an internal curing liquid. (3) The cumulative heat of the AAS mortar when using water for internal curing is substantially reduced compared to the control group. (4) For the AAS mortars with NaOH solution as an internal curing liquid, compared with the control specimen, the compressive strength results are increased. However, a decrease in compressive strength values occurs when water is used as an internal curing liquid in the AAS mortar. (5) The UPV decreases as the content of zeolite sand that replaces the standard sand increases. (6) When internal curing is carried out with water as the internal curing liquid, the surface resistivity values of the AAS mortar are higher than when the alkali solution is used as the internal curing liquid. To sum up, both NaOH and deionized water are effective as internal curing liquids, but the NaOH solution shows a better performance in terms of reducing shrinkage and improving mechanical properties than deionized water.


CivilEng ◽  
2021 ◽  
Vol 2 (2) ◽  
pp. 523-540
Author(s):  
Imed Beghoura ◽  
Joao Castro-Gomes

This study focuses on the development of an alkali-activated lightweight foamed material (AA-LFM) with enhanced density. Several mixes of tungsten waste mud (TWM), grounded waste glass (WG), and metakaolin (MK) were produced. Al powder as a foaming agent was added, varying from 0.009 w.% to 0.05 w.% of precursor weight. Expanded granulated cork (EGC) particles were incorporated (10% to 40% of the total volume of precursors). The physical and mechanical properties of the foamed materials obtained, the effects of the amount of the foaming agent and the percentage of cork particles added varying from 10 vol.% to 40% are presented and discussed. Highly porous structures were obtained, Pore size and cork particles distribution are critical parameters in determining the density and strength of the foams. The compressive strength results with different densities of AA-LFM obtained by modifying the foaming agent and cork particles are also presented and discussed. Mechanical properties of the cured structure are adequate for lightweight prefabricated building elements and components.


2019 ◽  
Vol 274 ◽  
pp. 03002
Author(s):  
Imed Beghoura ◽  
Joao Castro-Gomes ◽  
Haroon Ihsan ◽  
John Pickstone ◽  
Nuno Estrada

Several mixes of alkali activated foams from tungsten mud waste (MW), grounded glass (GG) and metakaolin (MK) were developed incorporating expanded granulated cork (EGC). This study presents preliminary results of the expansion process obtained with the addition of aluminium (AL) powder as a foaming agent. 0.3 wt.%, 0.4 wt.% to 0.5wt.% of AL powder were added to the alkali activated matrix. The physical and mechanical properties of the obtained foams, the effects of the type and amount of the foaming agent added are presented and discussed. Highly porous structures were obtained, with overall expansion up to 68.2% when the AL powder was added. The size and distribution of pores are shown. The compressive strength of foams in the case of highly porous structures achieved of 1.2 MPa for the samples containing 0.5 wt.% of AL powder. Mechanical and thermal properties of the cured structure are good and can therefore be used for applications in acoustic panels and lightweight prefabricated components for thermal insulation purposes.


2010 ◽  
Vol 2 (6) ◽  
pp. 50-55
Author(s):  
Marija Vaičienė ◽  
Jurgita Malaiškienė

Binder material is the most expensive raw component of concrete; thus, scientists are looking for cheaper substitute materials. This paper shows that when manufacturing, a part of the binder material of expanded-clay lightweight concrete can be replaced with active filler. The conducted studies show that technogenic – catalyst waste could act as similar filler. The study also includes the dependence of the physical and mechanical properties of expanded-clay lightweight concrete on the concrete mixture and the chemical composition of the samples obtained. Different formation and composition mixtures of expanded-clay lightweight concrete were chosen to determine the properties of physical-mechanical properties such as density, water absorption and compressive strength.


2018 ◽  
Vol 3 (2) ◽  
pp. 57-67
Author(s):  
Filipe Almeida ◽  
Nuno Cristelo ◽  
Tiago Miranda ◽  
Castorina S. Vieira ◽  
Maria De Lurdes Lopes ◽  
...  

Alkaline activation of fly ashes is a procedure that enables an alternative binder which has been receiving much interest by several research groups particularly on the manufacturing of mortars and concretes. The properties of the materials that are developed during the alkaline activation are influenced by the curing conditions (temperature and relative humidity). Another relevant facet related to the curing procedures is the possibility of carbonation occur, which may have an impact on the mechanical strength of the alkaline cements. In this research, several sets of curing conditions were tested to understand which one results in a higher strength and reveals carbonation. Uniaxial compressive strength tests were conducted to assess mechanical behavior. The outcome suggests that higher temperature and low relative humidity yields higher mechanical strength.


Author(s):  
Anıl Niş ◽  
İlhan Altındal

This study investigated the influence of different curing conditions on the compressive strength (CS) of the different alkali activated concrete (AAC) specimens at the ages of 2, 28, and 90 days for the structural utilization and standardization process of AAC instead of OPC concrete. For this aim, 100% slag (S100), 75% slag and 25% fly ash (S75FA25), and 50% slag and 50% fly ash based (S50FA50) AAC specimens were produced. Based on the oven-curing (O), water-curing (W), and ambient-curing (A) methods, the influence of 2O for 2 days, 26A2O, 2O26A, 28A, 28W, 26W2O, and 2O26W for 28 days, and 88A2O, 2O88A, 90A, 88W2O, 2O88W, 90W for 90 days on the CS of the AAC were examined in details. In addition, the influence of delayed oven-curing conditions on CS development was also investigated. The results indicated that curing conditions significantly affected on the CS and the water-curing condition could provide a better CS for those of AAC at 90 days. Although, the oven-curing enhanced CS of the S100 specimens at initial ages (first oven-curing applied), delayed oven-curing (oven-curing applied later) was found significant for S75FA25 and S50FA50 specimens. The delayed oven-curing affected more on the CS of the AAC when fly ash content increased. The most of AAC specimens with oven-curing had significantly enhanced the CS at 28 days, but S50FA50 at the age of 90 days decreased. Different curing regimes were proposed for the superior compressive strength values for each AAC specimens at the ages of 28 and 90 days.


Minerals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 40 ◽  
Author(s):  
Vytautas Bocullo ◽  
Danutė Vaičiukynienė ◽  
Ramūnas Gečys ◽  
Mindaugas Daukšys

This research presents the influence of ordinary Portland cement (OPC) and/or water glass addition on fly ash alkali-activated mortar and concrete. The results show that fly ash (FA) concrete activated with a NaOH solution and water glass mixture had better resistance to freeze and thaw, carbonation, alkali-silica reaction (ASR) and developed higher compressive strength and static elastic modulus compared with the FA concrete activated only with an NaOH solution. The addition of OPC contributes to the development of a denser microstructure of alkali activated concrete (AAC) samples. In the presence of water glass and OPC, the compressive strength (52.60 MPa) of the samples increased more than two times as compared with the reference sample (21.36 MPa) without OPC and water glass. The combination of OPC and water glass showed the increased strength and enhanced durability of AAC. The samples were more resistant to freeze and thaw, ASR, and carbonation.


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