scholarly journals Developing an Equivalent Solid Material Model for BCC Lattice Cell Structures Involving Vertical and Horizontal Struts

2020 ◽  
Vol 4 (2) ◽  
pp. 74 ◽  
Author(s):  
Tahseen A. Alwattar ◽  
Ahsan Mian

In this study, a body-centered cubic (BCC) lattice unit cell occupied inside a frame structure to create a so-called “InsideBCC” is considered. The equivalent quasi-isotropic properties required to describe the material behavior of the InsideBCC unit cell are equivalent Young’s modulus ( E e ) , equivalent shear modulus ( G e ) , and equivalent Poisson’s ratio ( ν e ) . The finite element analysis (FEA) based computational approach is used to simulate and calculate the mechanical responses of InsideBCC unit cell, which are the mechanical responses of the equivalent solid. Two separates finite element models are then developed for samples under compression: one with a 6 × 6 × 4 cell InsideBCC lattice cell structure (LCS) and one completely solid with equivalent solid properties obtained from a unit cell model. In addition, 6 × 6 × 4 cell specimens are fabricated on a fused deposition modeling (FDM) uPrint SEplus 3D printer using acrylonitrile butadiene styrene (ABS) material and tested experimentally under quasi-static compression load. Then, the results extracted from the finite element simulation of both the entire lattice and the equivalent solid models are compared with the experimental data. A good agreement between the experimental stress–strain behavior and that obtained from the FEA models is observed within the linear elastic limit.

Author(s):  
Madhukar Somireddy ◽  
Aleksander Czekanski

In the present research, one of the additive manufacturing techniques, fused deposition modeling (FDM) fabricated parts are considered for investigation of their material behavior. The FDM process is a layer upon layer deposition of a material to build three dimensional parts and such parts behave as laminated composite structures. Each layer of the part acts as a unidirectional fiber reinforced lamina, which is treated as an orthotropic material. The mesostructure of a part fabricated via fused deposition modeling process is accounted for in the investigation of its mechanical behavior. The finite element (FE) procedure for characterization of a material constitutive law for the FDM processed parts is presented. In the analysis, the mesostructure of the part obtained via FDM process is replicated in the finite element models. Finite element models of tensile specimens are developed with mesostructure that would be obtained from FDM process, then uniaxial tensile test simulations are conducted. The elastic moduli of a lamina are calculated from the linear analysis and the strength parameters are obtained from the nonlinear finite element analysis. The present work provides a FE methodology to find elastic moduli and strength parameters of a FDM processed part by accounting its mesostructure in the analysis.


2019 ◽  
Vol 3 (2) ◽  
pp. 33 ◽  
Author(s):  
Tahseen Alwattar ◽  
Ahsan Mian

Lattice cell structures (LCS) are being investigated for applications in sandwich composites. To obtain an optimized design, finite element analysis (FEA) -based computational approach can be used for detailed analyses of such structures, sometime at full scale. However, developing a large-scale model for a lattice-based structure is computationally expensive. If an equivalent solid FEA model can be developed using the equivalent solid mechanical properties of a lattice structure, the computational time will be greatly reduced. The main idea of this research is to develop a material model which is equivalent to the mechanical response of a lattice structure. In this study, the mechanical behavior of a body centered cubic (BCC) configuration under compression and within elastic limit is considered. First, the FEA approach and theoretical calculations are used on a single unit cell BCC for several cases (different strut diameters and cell sizes) to predict equivalent solid properties. The results are then used to develop a neural network (NN) model so that the equivalent solid properties of a BCC lattice of any configuration can be predicted. The input data of NN are bulk material properties and output data are equivalent solid mechanical properties. Two separate FEA models are then developed for samples under compression: one with 5 × 5 × 4 cell BCC and one completely solid with equivalent solid properties obtained from NN. In addition, 5 × 5 × 4 cell BCC LCS specimens are fabricated on a Fused Deposition Modeling uPrint SEplus 3D printer using Acrylonitrile Butadiene Styrene (ABS) and tested under compression. Experimental load-displacement behavior and the results obtained from both the FEA models are in good agreement within the elastic limit.


2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Jonel Ortiz ◽  
Guanglu Zhang ◽  
Daniel A. McAdams

The structure of pomelo peel arouses research interest in recent years because of the outstanding damping and energy dissipating performance of the pomelo peel. Researchers found that pomelo peel has varying pore size through the peel thickness; the pore size gradient is one of the key reasons leading to superior energy dissipation performance of pomelo peel. In this paper, we introduce a method to model pomelo peel bioinspired foams with nonuniform pore distribution. We generate the skeletal open cell structure of the bioinspired foams using Voronoi tessellation. The skeleton of the bioinspired foams is built as three-dimension (3D) beam elements in a full-scale finite element model. The quasi-static and dynamic mechanical behaviors of the pomelo peel bioinspired foams could be derived through a finite element analysis (FEA). We illustrate our method using a case study of pomelo peel bioinspired aluminum foams under quasi-static compression and free fall impact circumstances. The case study results validate our method and demonstrate the superior impact resistance and damping behavior of bioinspired foam with gradient porosity for designers.


Author(s):  
R Rezaei ◽  
MR Karamooz Ravari ◽  
M Badrossamay ◽  
M Kadkhodaei

In recent years, cellular lattice structures are of interest due to their high strength in combination with low weight. They may be used in various areas such as aerospace and automotive industries. Accordingly, assessment of their manufacturability, repeatability and mechanical properties is very important. In this paper, these issues are investigated for Polylactic Acid cellular lattice structures fabricated by fused deposition modeling. To do so, some benchmarks are designed and fabricated to find suitable processing parameters as well as the structural dimensions. In addition, to evaluate the mechanical properties of the lattice’s material, a number of tension and compression specimens are fabricated and tested. The material’s stress–strain curves reveal non-linear behaviors. These curves are not coincided in tension and compression which shows an asymmetric material behavior. To characterize the fabricated cellular lattices, they are tested in compression, and the deformation mechanisms of the structures are analyzed. To investigate the correlation between the bulk material and the material of the ligaments, a solid finite element model is developed to predict the stress–strain response of the lattice. The obtained result shows a reasonably good correlation between the model and experiments.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 271
Author(s):  
Jun-Jun Zhai ◽  
Xiang-Xia Kong ◽  
Lu-Chen Wang

A homogenization-based five-step multi-scale finite element (FsMsFE) simulation framework is developed to describe the time-temperature-dependent viscoelastic behavior of 3D braided four-directional composites. The current analysis was performed via three-scale finite element models, the fiber/matrix (microscopic) representative unit cell (RUC) model, the yarn/matrix (mesoscopic) representative unit cell model, and the macroscopic solid model with homogeneous property. Coupling the time-temperature equivalence principle, multi-phase finite element approach, Laplace transformation and Prony series fitting technology, the character of the stress relaxation behaviors at three scales subject to variation in temperature is investigated, and the equivalent time-dependent thermal expansion coefficients (TTEC), the equivalent time-dependent thermal relaxation modulus (TTRM) under micro-scale and meso-scale were predicted. Furthermore, the impacts of temperature, structural parameters and relaxation time on the time-dependent thermo-viscoelastic properties of 3D braided four-directional composites were studied.


Author(s):  
Haolei Mou ◽  
Zhenyu Feng ◽  
Jiang Xie ◽  
Jun Zou ◽  
Kun Zhou

AbstractTo analysis the failure and energy absorption of carbon fiber reinforced polymer (CFRP) thin-walled square tube, the quasi-static axial compression loading tests are conducted for [±45]3s square tube, and the square tube after test is scanned to further investigate the failure mechanism. Three different finite element models, i.e. single-layer shell model, multi-layer shell model and stacked shell mode, are developed by using the Puck 2000 matrix failure criterion and Yamada Sun fiber failure criterion, and three models are verified and compared according to the experimental energy absorption metrics. The experimental and simulation results show that the failure mode of [±45]3s square tube is the local buckling failure mode, and the energy are absorbed mainly by intralaminar and interlaminar delamination, fiber elastic deformation, fiber debonding and fracture, matrix deformation cracking and longitudinal crack propagation. Three different finite element models can reproduce the collapse behaviours of [±45]3s square tube to some extent, but the stacked shell model can better reproduce the failure mode, and the difference of specific energy absorption (SEA) is minimum, which shows the numerical simulation results are in better agreement with the test results.


2012 ◽  
Vol 193-194 ◽  
pp. 1405-1413 ◽  
Author(s):  
Zhu Ling Yan ◽  
Bao Long Cui ◽  
Ke Zhang

This paper conducts analysis on beam-column extended end-plate semi-rigid connection joint concerning monotonic loading and cyclic loading of finite element through ANSYS program, mainly discussed the influence of parameters such as the form of end plate stiffening rib on anti-seismic performance of joint.


Author(s):  
Vetle Espeseth ◽  
David Morin ◽  
Jonas Faleskog ◽  
Tore Børvik ◽  
Odd Sture Hopperstad

2014 ◽  
Vol 1648 ◽  
Author(s):  
Michael Culler ◽  
Keri A. Ledford ◽  
Jason H. Nadler

ABSTRACTRemora fish are capable of fast, reversible and reliable adhesion to a wide variety of both natural and artificial marine hosts through a uniquely evolved dorsal pad. This adhesion is partially attributed to suction, which requires a robust seal between the pad interior and the ambient environment. Understanding the behavior of remora adhesion based on measurable surface parameters and material properties is a critical step when creating artificial, bio-inspired devices. In this work, structural and fluid finite element models (FEM) based on a simplified “unit cell” geometry were developed to predict the behavior of the seal with respect to host/remora surface topology and tissue material properties.


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