scholarly journals Minimisation of Pose-Dependent Regenerative Vibrations for 5-Axis Milling Operations

2021 ◽  
Vol 5 (3) ◽  
pp. 99
Author(s):  
Ines Wilck ◽  
Andreas Wirtz ◽  
Torben Merhofe ◽  
Dirk Biermann ◽  
Petra Wiederkehr

The machining of free-formed surfaces, e.g., dies or moulds, is often affected by tool vibrations, which can affect the quality of the workpiece surface. Furthermore, in 5-axis milling, the dynamic properties of the system consisting of the tool, spindle and machine tool can vary depending on the tool pose. In this paper, a simulation-based methodology for optimising the tool orientation, i.e., tilt and lead angle of simultaneous 5-axis milling processes, is presented. For this purpose, a path finding algorithm was used to identify process configurations, that minimise tool vibrations based on pre-calculated simulation results, which were organised using graph theory. In addition, the acceleration behaviour of the feed drives, which limits the ability of adjusting the tool orientation with a high adaption frequency, as well as potential collisions of the tool, tool chuck and spindle with the workpiece were considered during the optimisation procedure.

Author(s):  
S A Voronov ◽  
I A Kiselev

The five-axis milling operations are commonly used in aerospace industry. For example, this operation is the base for the machining process of the turbine blade production. The milling operations of thin-walled structures cause the vibrations of the tool and the workpiece and this turn affect the quality of the workpiece surface. Modelling of the milling process is necessary to determine the proper cutting conditions for the required productivity and the surface quality. In this article, the geometry modelling algorithm for five-axis milling process is proposed. Dynamics of the machined surface is modelled using the finite-element method. The obtained results make possible to conclude about the stability of milling process and to calculate the efficient processing conditions at which the amplitude of the generated vibrations does not exceed the admissible level. The results of this research can be used while the milling process technologies are designed. Especially, it is significant for the machining of hard-to-machine materials and processing of heat-resistant alloys in space and aircraft industries.


Author(s):  
Aliva Bera ◽  
D.P. Satapathy

In this paper, the linear regression model using ANN and the linear regression model using MS Excel were developed to estimate the physico-chemical concentrations in groundwater using pH, EC, TDS, TH, HCO3 as input parameters and Ca, Mg and K as output parameters. A comparison was made which indicated that ANN model had the better ability to estimate the physic-chemical concentrations in groundwater. An analytical survey along with simulation based tests for finding the climatic change and its effect on agriculture and water bodies in Angul-Talcher area is done. The various seasonal parameters such as pH, BOD, COD, TDS,TSS along with heavy elements like Pb, Cd, Zn, Cu, Fe, Mn concentration in water resources has been analyzed. For past 30 years rainfall data has been analyzed and water quality index values has been studied to find normal and abnormal quality of water resources and matlab based simulation has been done for performance analysis. All results has been analyzed and it is found that the condition is stable. 


2013 ◽  
Vol 18 (2-3) ◽  
pp. 33-41
Author(s):  
Dominik Sankowski ◽  
Marcin Bakala ◽  
Rafał Wojciechowski

Abstract The good quality of several manufactured components frequently depends on solidliquid interactions existing during processing. Nowadays, the research in material engineering focuses also on modern, automatic measurement methods of joining process properties, i.a. wetting force and surface tension, which allows for quantitative determination of above mentioned parameters. In the paper, the brazes’ dynamic properties in high-temperatures’ measurement methodology and the stand for automatic determination of braze’s properties, constructed and implmented within the research grant nr KBN N N519 441 839 - An integrated platform for automatic measurement of wettability and surface tension of solders at high temperatures, are widely described


Author(s):  
Maksim Zhmakin ◽  
Irina Chadyuk ◽  
Aleksey Nadymov

A variant of implementation of a communication system with direct spread spectrum is presented in this article, simulation results are also presented, the main parameters of the system are taken, and conclusions are drawn.


Author(s):  
Ge Weiqing ◽  
Cui Yanru

Background: In order to make up for the shortcomings of the traditional algorithm, Min-Min and Max-Min algorithm are combined on the basis of the traditional genetic algorithm. Methods: In this paper, a new cloud computing task scheduling algorithm is proposed, which introduces Min-Min and Max-Min algorithm to generate initialization population, and selects task completion time and load balancing as double fitness functions, which improves the quality of initialization population, algorithm search ability and convergence speed. Results: The simulation results show that the algorithm is superior to the traditional genetic algorithm and is an effective cloud computing task scheduling algorithm. Conclusion: Finally, this paper proposes the possibility of the fusion of the two quadratively improved algorithms and completes the preliminary fusion of the algorithm, but the simulation results of the new algorithm are not ideal and need to be further studied.


Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1400
Author(s):  
Muhammad Adnan ◽  
Jawaid Iqbal ◽  
Abdul Waheed ◽  
Noor Ul Amin ◽  
Mahdi Zareei ◽  
...  

Modern vehicles are equipped with various sensors, onboard units, and devices such as Application Unit (AU) that support routing and communication. In VANETs, traffic management and Quality of Service (QoS) are the main research dimensions to be considered while designing VANETs architectures. To cope with the issues of QoS faced by the VANETs, we design an efficient SDN-based architecture where we focus on the QoS of VANETs. In this paper, QoS is achieved by a priority-based scheduling algorithm in which we prioritize traffic flow messages in the safety queue and non-safety queue. In the safety queue, the messages are prioritized based on deadline and size using the New Deadline and Size of data method (NDS) with constrained location and deadline. In contrast, the non-safety queue is prioritized based on First Come First Serve (FCFS) method. For the simulation of our proposed scheduling algorithm, we use a well-known cloud computing framework CloudSim toolkit. The simulation results of safety messages show better performance than non-safety messages in terms of execution time.


2011 ◽  
Vol 233-235 ◽  
pp. 2714-2717
Author(s):  
Xin Gang Ai ◽  
Sheng Li Li ◽  
Dong Wei Zhang ◽  
Nan Lv ◽  
Jun Tao

Huge rectangular ingots becomes crying needs in the condition of lots of heavy plate mills more than 5m have been in operation. In this paper, a special method of wind cooling outside mould has been presented and applied to produce 60t rectangular ingot. Mathematical simulation results tell us that by wind cooling, the solidification time of the 60t ingot can be shortened by 67 minutes, internal soundness can be ensured. The wind cooling process can obviously improve microstructure and preventing skull patch by increasing the thickness of solidified shell. A 60 tons huge rectangular ingot is successfully produced by wind cooling, the surface quality of is very well and the internal soundness should be improved further.


2015 ◽  
Vol 772 ◽  
pp. 229-234
Author(s):  
Radu Eugen Breaz ◽  
Octavian Bologa

This paper presents some simulation based upon a dynamic model of a feed-drive within the structure of a CNC machine tool. A DC servomotor was considered as actuation device for the feed drive. For a given set of parameters for the position controller, two fuzzy types of fuzzy controllers were tested by means of simulation. The first fuzzy controller was a proportional one, with one input and one output, while the second one was a two variables one, with two inputs and one outputp.


2012 ◽  
Vol 503-504 ◽  
pp. 731-734
Author(s):  
Xiao Xu Liu ◽  
Min Chen ◽  
Ai Hua Tang

The engine model with 4 cylinders is built by SolidWorks, the kinematics and dynamics simulations of the engine virtual prototype are done by COSMOSMotion, the results of kinematics simulation are checked, there are very small errors between the simulation results and the calculation results according to formulas. The mainly results of dynamics simulation are given. The simulation result consists with the parameters of the engine.


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