scholarly journals Numerical Analysis on Heat Transfer Characteristics of Supercritical CO2 in Heated Vertical Up-Flow Tube

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 723
Author(s):  
Chenshuai Yan ◽  
Jinliang Xu ◽  
Bingguo Zhu ◽  
Guanglin Liu

It is great significance to understand the mechanism of heat transfer deterioration of supercritical CO2 for heat exchanger design and safe operation in the supercritical CO2 Brayton cycle. Three-dimensional steady-state numerical simulation was performed to investigate the behavior of supercritical CO2 heat transfer in heated vertical up-flow tube with inner diameter di = 10 mm and heated length Lh = 2000 mm. Based on the characteristics of inverted-annular film boiling at subcritical pressure, the heat transfer model of supercritical CO2 flowing in the heated vertical tube was established in this paper. The mechanisms of heat transfer deterioration (HTD) and heat transfer recovery (HTR) for supercritical CO2 were discussed. Numerical results demonstrate that HTD is affected by multiple factors, such as the thickness and property of vapor-like film near the wall, the turbulence intensity near the interface between liquid-like and vapor-like, and in the liquid-like core region as well as the distribution of radial velocity vector. Among the above factors, the change of turbulent kinetic energy caused by the buoyancy effect seems to be a more important contributor to HTD and HTR. Furthermore, the influences of heat flux and mass flux on the distribution of wall temperature were analyzed, respectively. The reasons for the difference in wall temperature at different heat fluxes and mass fluxes were explained by capturing detailed thermal physical properties and turbulence fields. The present investigation can provide valuable information for the design optimization and safe operation of a supercritical CO2 heat exchanger.

1999 ◽  
Vol 122 (2) ◽  
pp. 366-374 ◽  
Author(s):  
Tao Guo ◽  
Ting Wang ◽  
J. Leo Gaddis

Experimental studies on mist/steam cooling in a heated horizontal tube have been performed. Wall temperature distributions have been measured under various main steam flow rates, droplet mass ratios, and wall heat fluxes. Generally, the heat transfer performance of steam can be significantly improved by adding mist into the main flow. An average enhancement of 100 percent with the highest local heat transfer enhancement of 200 percent is achieved with 5 percent mist. When the test section is mildly heated, an interesting wall temperature distribution is observed: The wall temperature increases first, then decreases, and finally increases again. A three-stage heat transfer model with transition boiling, unstable liquid fragment evaporation, and dry-wall mist cooling has been proposed and has shown some success in predicting the wall temperature of the mist/steam flow. The PDPA measurements have facilitated better understanding and interpreting of the droplet dynamics and heat transfer mechanisms. Furthermore, this study has shed light on how to generate appropriate droplet sizes to achieve effective droplet transportation, and has shown that it is promising to extend present results to a higher temperature and higher pressure environment. [S0889-504X(00)02502-2]


Author(s):  
Kin Wing Wong ◽  
Hui Cheng ◽  
Jiyun Zhao

With the advantages of the thermophysical property of supercritical carbon dioxide (SCO2), SCO2 has been proposed for being used as the coolant of the secondary system in a nuclear reactor to promote a higher thermal efficiency. However, heat transfer deterioration (HTD) in supercritical fluid became a potential operational problem for the supercritical heat exchanger. Understanding of HTD is importance to heat exchanger tube design. In this paper, both circular and annular tube with the same sectional area is simulated using the ANSYS FLUENT 15.0 with Shear Stress Transport (SST) turbulence model. In general, the SST model can accurately predict the position of HTD peak as found in the experiment but with a difference between the simulated and experimental value of the peak. Nevertheless, the SST model is still regarded as the turbulence model in modeling supercritical carbon dioxide heat transfer in ANSYS FLUENT. Computational Fluid Dynamics (CFD) simulation was performed for SCO2 on 8.42 MPa with an inlet temperature of 312.15K under heat flux value of 110 kW/m2 to illustrate the effect of heat transfer deterioration in the circular and annular tube. Second, the effect of turbulence augmentation to wall temperature are investigated by placing the semi-circular obstacles at the heated wall of the circular tube. The result showed that the addition of Vortex Generator (VG) could lessen the HTD effect and followed by the smoothing effect of the wall temperature along the downstream of the tube.


Author(s):  
Zhenxing Zhao ◽  
Jun Wu ◽  
Yuansheng Lin ◽  
Qi Xiao ◽  
Fan Bai ◽  
...  

The special fluid flow and heat transfer characteristics of supercritical CO2 in a horizontal double-pipe heat exchanger have been numerically investigated. The AKN k-epsilon model was selected to model the turbulent flow and heat transfer of supercritical fluid. In conjugate heat transfer process, there exists obvious heat transfer deterioration on the top wall for horizontal flow. The region of heat transfer deterioration expands with the increased GShell or TShell,0, and the influence of TShell,0 on conjugate heat transfer is greater than that of GShell. The high-temperature fluid will gather near the top region. The intensity and position of the secondary flow can represent the turbulence heat transfer. When the supercritical fluid temperature is much higher than Tpc, buoyancy force can be omitted, but it can not been neglected even under relatively high mass flux.


Author(s):  
T. Guo ◽  
T. Wang ◽  
J. L. Gaddis

Experimental studies on mist/steam cooling in a heated horizontal tube have been performed. Wall temperature distributions have been measured under various main steam flow rates, droplet mass ratios, and wall heat fluxes. Generally, the heat transfer performance of steam can be significantly improved by adding mist into the main flow. An average enhancement of 100% with the highest local heat transfer enhancement of 200% is achieved with 5% mist. When the test section is mildly heated, an interesting wall temperature distribution is observed: the wall temperature increases first, then decreases, and finally increases again. A three-stage heat transfer model with transition boiling, unstable liquid fragment evaporation, and dry-wall mist cooling, has been proposed and has shown some success in predicting the wall temperature of the mist/steam flow. The PDPA measurements have facilitated better understanding and interpreting of the droplet dynamics and heat transfer mechanisms. Furthermore, this study has shed light on how to generate appropriate droplet sizes to achieve effective droplet transportation, and has shown that it is promising to extend present results to a higher temperature and higher pressure environment.


Author(s):  
Sean M. Kissick ◽  
Hailei Wang

As research continues into the generation IV advanced nuclear reactors, exploration of liquid sodium as a coolant, or Sodium Fast Reactors (SFRs), coupled to supercritical CO2 (sCO2) Brayton cycles are currently underway. Liquid sodium offers unique and beneficial fluid properties that can achieve higher efficiencies and longer equipment lifespans compared to conventional water cooled reactors. Coupling sodium with sCO2 matches well with sodium’s temperature profile and is less reactive with sodium when compared to water used in standard Rankine cycles. To achieve commercial viability, methods for developing diffusion-bonded Hybrid Compact Heat Exchangers (H-CHX) to couple SFRs with sCO2 Brayton cycles are being developed. This paper includes thermal-hydraulic analysis of these fluids to quantify thermal and pressure stresses within the H-CHX for use in determining a structurally sound design. Two models for predicting the temperature profiles within a practical H-CHX channel design are presented. The first is a 1-D heat transfer model employing heat transfer correlations to provide both bulk fluid and wall temperatures. The second is a 3-D computational fluid dynamics model (CFD) providing a three-dimensional temperature profile, but at a significantly increased simulation time. By comparing the results of the two models for specific design conditions, significant temperature deviation is shown between the models at a short channel length of 10 cm. However, for longer channel lengths, although the 1-D model neglected the strong axial conduction on the sodium side, it generally shows good agreement with the CFD model. Thus, for any practical H-CHX designs, the findings reveal both simulation methods can be used to extrapolate the temperature gradient along the channel length for use in designing a H-CHX, as well as predicting the overall size and mass of the heat exchanger for component costing.


2011 ◽  
Vol 383-390 ◽  
pp. 811-815
Author(s):  
Hu Gen Ma ◽  
Jian Mei Bai ◽  
Rong Jian Xie ◽  
Wen Jing Tu

In this paper, the boiling heat transfer test rig was designed and built, while the characteristics of boiling Heat Transfer of refrigerants in micro-channel was researched. The wall temperature of micro-channel was measured by TH5104 Infrared thermography. The results showed that there were obvious variations for wall temperature of micro-channel along the axial direction when boiling heat transfer occurred in the micro-channel. The temperature distribution affected obviously by the heat flux, mass flow rate; vapor quality and heat transfer model.


Author(s):  
Prabu Surendran ◽  
Sahil Gupta ◽  
Tiberiu Preda ◽  
Igor Pioro

This paper presents a thorough analysis of ability of various heat transfer correlations to predict wall temperatures and Heat Transfer Coefficients (HTCs) against experiments on internal forced-convective heat transfer to supercritical carbon dioxide conducted by Koppel [1], He [2], Kim [3] and Bae [4]. It should be noted the Koppel dataset was taken from a paper which used the Koppel data but was not written by Koppel. All experiments were completed in bare tubes with diameters from 0.948 mm to 9 mm for horizontal and vertical configurations. The datasets contain a total of 1573 wall temperature points with pressures ranging from 7.58 to 9.59 MPa, mass fluxes of 400 to 1641 kg/m2s and heat fluxes from 20 to 225 kW/m2. The main objective of the study was to compare several correlations and select the best of them in predicting HTC and wall temperature values for supercritical carbon dioxide. This study will be beneficial for analyzing heat exchangers involving supercritical carbon dioxide, and for verifying scaling parameters between CO2 and other fluids. In addition, supercritical carbon dioxide’s use as a modeling fluid is necessary as the costs of experiments are lower than supercritical water. The datasets were compiled and calculations were performed to find HTCs and wall and bulk-fluid temperatures using existing correlations. Calculated results were compared with the experimental ones. The correlations used were Mokry et al. [5], Swenson et al. [6] and a set of new correlations presented in Gutpa et al. [7]. Statistical error calculations were performed are presented in the paper.


Author(s):  
Justin Lapp ◽  
Wojciech Lipiński

A transient heat transfer model is developed for a solar reactor prototype for H2O and CO2 splitting via two-step non-stoichiometric ceria cycling. Counter-rotating cylinders of reactive and inert materials cycling between high and low temperature zones permit continuous operation and heat recovery. To guide the reactor design a transient three-dimensional heat transfer model is developed based on transient energy conservation, accounting for conduction, convection, radiation, and chemical reactions. The model domain includes the rotating cylinders, a solar receiver cavity, and insulated reactor body. Radiative heat transfer is analyzed using a combination of the Monte Carlo method, Rosseland diffusion approximation, and the net radiation method. Quasi-steady state distributions of temperatures, heat fluxes, and the non-stoichiometric coefficient are reported. Ceria cycles between temperatures of 1708 K and 1376 K. A heat recovery effectiveness of 28% and solar-to-fuel efficiency of 5.2% are predicted for an unoptimized reactor design.


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