scholarly journals Reactive Powder Concrete Containing Basalt Fibers: Strength, Abrasion and Porosity

Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2948 ◽  
Author(s):  
Stefania Grzeszczyk ◽  
Aneta Matuszek-Chmurowska ◽  
Eva Vejmelková ◽  
Robert Černý

The paper presents the test results of basalt fiber impact on a compressive and flexural strength, resistance to abrasion and porosity of Reactive Powder Concrete (RPC). The reasons for testing were interesting mechanical properties of basalt fibers, the significant tensile strength and flexural strength, and in particular the resistance to high temperatures, as well as a relatively small number of RPC tests performed with those fibers and different opinions regarding the impact of those fibers on concrete strength. The composition of the concrete mix was optimized to obtain the highest packing density of particles in the composite, based on the optimum particle size distribution curve acc. to Funk. Admixture of basalt fibers was used in quantity 2, 3, 6, 8 and 10 kg/m3, length 12 mm and diameter 18 µm. A low water-to-binder ratio, i.e., from 0.24, was obtained through application of a polycarboxylate-based superplasticizer. The introduction of up to 10 kg/m3 of basalt fibers to RPC mix was proved to be possible, while keeping the same w/c ratio equal to 0.24, with a slight loss of workability of the concrete mix as the content of fibers increased. It was found that the increase of the fiber content in RPC to 10 kg/m3, despite the w/c ratio was kept the same, caused reduction of the concrete compressive strength by 18.2%, 7.8% and 13.6%, after 2, 7, and 28 days respectively. Whereas, the flexural strength of RPC increased gradually (maximum by 15.9%), along with the fiber quantity increase up to 6 kg/m3, and then it reduced (maximum by 17.7%), as the fiber content in the concrete was further increased. The reduction of RPC compressive strength, along with the increase in basalt fibers content, leads to the increase of the total porosity, as well as the change in pore volume distribution. The reduction of RPC abrasion resistance was demonstrated along with the increase of basalt fibers content, which was explained by the compressive strength reduction of that concrete. A linear relation between the RPC abrasion resistance and the compressive strength involves a high determination coefficient equal to 0.97.

2019 ◽  
Vol 9 (10) ◽  
pp. 2031 ◽  
Author(s):  
Hanbing Liu ◽  
Shiqi Liu ◽  
Shurong Wang ◽  
Xin Gao ◽  
Yafeng Gong

Basalt fibers are widely used in the modification of concrete materials due to its excellent mechanical properties and corrosion resistance. In this study, the basalt fibers were used to modify reactive powder concrete (RPC). The effect of four mix proportion parameters on the working and mechanical properties of basalt fiber reactive powder concrete (BFRPC) was evaluated by the response surface methodology (RSM). The fluidity, flexural and compressive strength were tested and evaluated. A statistically experimental model indicated that D (the silica fume to cement ratio) was the key of interactions between factors, affecting other factors and controlling properties of BFRPC. The increase in basalt fiber content had a remarkable effect on increasing the flexural and compressive strength when D = 0.2. The addition of basalt fiber obviously improved the mechanical properties of RPC. While when D = 0.4, the decrease of fiber content and the increase of quartz sand content could increase the compressive strength.


2010 ◽  
Vol 150-151 ◽  
pp. 779-782
Author(s):  
Qing Xin Zhao ◽  
Zhao Yang Liu ◽  
Jin Rui Zhang ◽  
Ran Ran Zhao

By means of the three-point bending impact equipment, with the measurement of ultrasonic velocity, the impact behavior and damage evolution of reactive powder concrete (RPC) with 0, 1%, 2% and 3% volume fraction of steel fiber were tested. The results showed that steel fiber significantly improved the compressive strength, flexural strength, flexural toughness and impact toughness of RPC matrix. The compressive strength, flexural strength, flexural toughness of RPC with 3% steel fiber increased by 40.1%, 102.1%, and 37.4 times than that of plain concrete, respectively, and simultaneously, the impact toughness of RPC with 3% steel fiber was 93.2 times higher than that with 1% steel fiber. RPC with 2% and 3% steel fiber dosage both had relatively high compressive strength, flexural strength and flexural toughness; however, compared with the sample with 2% steel fiber dosage, the impact toughness of RPC with 3% steel fiber dosage increased by more than 10 times. Therefore, taking economy and applicability into consideration, if we mainly emphasis on the compressive strength, flexural strength and flexural toughness, RPC with 2% steel fiber is optimal. While if impact toughness is critical, RPC with 3% steel fiber would be the best choice.


2011 ◽  
Vol 261-263 ◽  
pp. 192-196 ◽  
Author(s):  
Yan Zhong Ju ◽  
De Hong Wang ◽  
Fei Jiang

Based on experiments of uniaxial compression and flexural experiments, the basic mechanical properties (compressive strength and flexural strength) of reactive powder concrete (RPC) were investigated, the effect of the steel fiber content on mechanical properties of RPC was studied in this work. The resu1ts indicate that the axial compressive strength of RPC had no obvious change with the change of steel fiber content. When the steel fiber content varied from 1.0% to 2.0%, the flexural strength of RPC had no obvious change.When the steel fiber content varied from 2.0% to 5.0%, the flexural strength of RPC increased dramaticlly with the increase of steel fibers content. According to experiment curves, an equation for the compressive stress-strain curve of RPC was deduced with different stee1 fiber content.


2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Yunlong Zhang ◽  
Jiahui Liu ◽  
Jing Wang ◽  
Bin Wu

The mechanical properties and workability of manufactured sand reactive powder concrete (RPC) mixed with steel and basalt fibers were studied using the response surface method. The central composite design was used to explore the 7-day and 28-day compressive strength, flexural strength, and workability of different amounts of mixed fiber-manufactured sand RPC. Results showed that when the steel fiber content was less than 2.5%, mixing basalt fibers can significantly improve the flexural strength and flexural-compressive ratio of RPC. The relationship equations of the two fibers with the 28-day compressive strength, flexural strength, and flexural-compressive ratio of the manufactured sand RPC were obtained through the response surface model. The model proved to be reliable according to the analysis of variance. The content of the two fibers was optimized by multiobjective optimization technology, and the optimal content of the mixed fiber-manufactured sand RPC under standard curing conditions was verified.


2014 ◽  
Vol 496-500 ◽  
pp. 2402-2406
Author(s):  
Kui He ◽  
Hui Yang ◽  
Fang Fang Jia ◽  
Er Po Wang ◽  
Zhen Bao Lu ◽  
...  

Workability, strength and fracture mechanics of polypropylene macro-fiber reinforced Reactive powder concrete (RPC) were studied in this work. The results showed that the incorporation of macro-fiber could influence the workability of RPC, the slump of RPC decreased with the increasing of macro-fiber content; compressive strength decreased while splitting strength increased with the increasing of macro-fiber, meanwhile the flexural strength invariant. Macro-fiber could strongly enhance the flexural toughness of RPC and changed the failure mode from brittle to ductile; fracture energy tends to increase linearly with the increasing of macro-fiber.


2021 ◽  
Vol 2 (1) ◽  
Author(s):  
Anthony Torres ◽  
Federico Aguayo ◽  
Srinivas Allena ◽  
Michael Ellis

A superplasticizer is a type of chemical admixture used to alter the workability (viscosity) of fresh concrete. The workability of fresh concrete is often of particular importance when the water-to-cement (w/c) ratio is low and a particular workability is desired. Reactive Powder Concrete (RPC) is a high-strength concrete formulated to provide compressive strengths exceeding 130MPa and made of primarily powders. RPC materials typically have a very low w/c, which requires the use of a chemical admixture in order to make the material workable for placing, handling and consolidating. Superplasticizer are commonly used for this purpose. Superplasticizers are developed from different formulations, the most common being Polynaphthalene Sulfonate (PNS), Polymelamine Sulfonate (PMS) and Polycarboxylate Ether (PCE). This study investigates the impact of various PNS based superplasticizers on the compressive strength and rheological performance of a RPC mixture. Six different types of PNS based superplasticizers were used; three of various compositional strengths (high, medium, low range) from a local provider, and three of the same compositional strengths (high, medium, low) from a leading manufacturer. Specific properties assessed were the superplasticizers viscosity, concrete workability through the mortar-spread test, concrete rheology, and 7, 14, and 28 day RPC compressive strengths. Two mixtures were produced with two w/cm (0.20 and 0.15), which would subsequently increase the amount of superplasticizer needed, from 34.7L/m3 to 44.5L/m3. The results show that the name brand high range composition produced the overall highest spread, lowest viscosity, and a highest compressive strength at all ages tested. However, the local provider outperformed the name brand in the mid and low range compositions. Additionally, the rheology test also demonstrated that the name brand high range, and RPC produced with the name brand high range, had a lower viscosity at all angular speeds than the others tested.


In this paper various mix proportions of Reactive Powder Concretes were formulated using ordinary Portland cement, Fly ash, Micro silica, Silica Fume, Quartz powder etc and these concretes were subjected to strength test. The best mix was selected for further in depth study with fibers like Sisal fiber, Coir fiber, Hair fiber and Polypropylene fiber mixed Reactive Powder Concrete and the various tests have been performed Cube Compressive strength, Cylinder Compressive strength, Flexural strength, Split Tensile strength, Shear test, Water absorption, Sorptivity and Chloride diffusion etc. As a result, fiber incorporated concrete shows increasing Flexural strength, splitting tensile strength, and shear strength up to 30% as compared to control RPC and gives minimal decrease in compressive strength by the addition of fibers. These characteristics make it as a promising material for casting non structural elements such as pressure pipes, flooring tiles, Partition panels, door and window frames. It can also be used as repair materials.


2020 ◽  
Vol 857 ◽  
pp. 15-21
Author(s):  
Nesreen B. Najib ◽  
Shatha D. Mohammed ◽  
Wasan Z. Majeed ◽  
Nada Mahdi Fawzi A. Jalawi

Reactive Powder Concrete (RPC) could be considered as the furthermost significant modern high compressive strength concrete. In this study, an experimental investigation on the impact of micro steel fiber volume fraction ratio and gamma ray irradiation duration influence upon the compressive strength of RPC is presented. Three volume fraction ratios (0.0, 1.0 and 1.5) % was implemented. For each percentage of the adopted fiber ratios, six different irradiation duration was considered; these are (1, 2, 3, 4, 5 and 6) days. Gamma source (Cs-137) of energy (0.662) MeV and activity (6) mci was used. In a case of zero volume fraction ratio, the experimental results showed that gamma ray had a significant influence on the reducing of the compressive strength varies between (1.2-8.6)% for a period of (1-6) days, respectively. Although there was a decrease in the compressive strength for a state of non-zero volume fraction ratio (1 and 1.5) % varies between (1.0-3.1 and 0.4-1.6) %, respectively, the attained results indicated that gamma ray had no significant effect to reduce the compressive strength of the RPC that’s included micro steel fibers as a volume fraction.


2014 ◽  
Vol 597 ◽  
pp. 320-323 ◽  
Author(s):  
De Hong Wang ◽  
Yan Zhong Ju ◽  
Wen Zhong Zheng

Mechanical properties of reactive powder concrete (RPC) containing fly ash were investigated under different curing regimes (standard and steam curing) in this study. The experimental results indicate that, flexural strength of RPC increased considerably after steam curing, compared to the standard curing. Steam curing had no significant effect on compressive strength of RPC. Increasing the fly ash content improved the flexural strength of RPC under all curing regimes considerably. The compressive strength reached a maximum (103.8MPa) when the fly to ash and cement ratio is 0.3.


Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1142
Author(s):  
Guoping Huang ◽  
Hui Wang ◽  
Feiting Shi

The effect of salt freeze-thaw cycles coupled with carbonation on the mechanical performance of quick hardening sulphoaluminate cement-based reactive powder concrete combined with basalt fibers was investigated. The ratios of basalt fibers in sulphoaluminate cement-based reactive powder concrete (SAC-RPC) were 1%, 2%, 3% and 4% by the volume of concrete. The mechanical strengths (compressive strength, flexural strength and bonding strength) of SAC-RPC were investigated after curing for 5 h, 1 d, 14 d and 28 d, respectively. Meanwhile, the mechanical strengths of resultant concrete were detected, when different NaCl freeze-thaw cycles and carbonation were adopted. Results showed that the addition of basalt fibers could effectively improve the mechanical strengths, especially the flexural strength of SAC-RPC. The dosage of 3.0% was the threshold value affected mechanical strengths. The flexural, compressive and bonding strengths of SAC-RPC were higher than 8.53 MPa, 34 MPa and 3.21 MPa, respectively. The mass loss and mechanical strengths loss of SAC-RPC increased in the form of quadratic function with the increasing number of NaCl freeze-thaw cycles and varied in the form of quadratic decreasing function. Meanwhile, the effect of carbonation on the mechanical strengths of SAC-RPC can be ignored. Additionally, the coupling effect of salt freeze-thaw cycles and carbonation could accelerate the attenuation of concrete strength. The mechanical strengths loss demonstrated a decreased quadratic function with the increasing volume of basalt fibers.


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