scholarly journals Waviness of Freeform Surface Characterizations from Austenitic Stainless Steel (316L) Manufactured by 3D Printing-Selective Laser Melting (SLM) Technology

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4372 ◽  
Author(s):  
Tomasz Kozior ◽  
Jerzy Bochnia ◽  
Paweł Zmarzły ◽  
Damian Gogolewski ◽  
Thomas G. Mathia
Keyword(s):  
Fusion Technology ◽  
Surface Waviness ◽  
Stainless Steel 316L ◽  
Laser Melting ◽  
High Corrosion Resistance ◽  
Powder Bed ◽  
316L Steel ◽  
Optical Profilometer ◽  
Made In

The paper presents the results of tests of surface waviness of samples made in the powder bed fusion technology. The models were built using 316L steel-based powder with high corrosion resistance. The samples were placed on the construction platform at three different angles (0°, 45°, 90°) in XZ plane. Then, using an optical profilometer, the parameters of the geometric structure of the surface of the primary profile and the separated waviness component were measured. Analyzing the results of the test, it can be stated that the orientation of model arrangement has an impact on the quality of the technological surface texture, what has significance impact on wear processes and mechanical properties.

scholarly journals Multiscale Analysis of Surface Texture Quality of Models Manufactured by Laser Powder-Bed Fusion Technology and Machining from 316L Steel

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2794
Author(s):  
Damian Gogolewski ◽  
Tomasz Bartkowiak ◽  
Tomasz Kozior ◽  
Paweł Zmarzły
Keyword(s):  
Multiscale Analysis ◽  
Wavelet Transformation ◽  
316L Stainless Steel ◽  
Multiscale Methods ◽  
Fusion Technology ◽  
Current Standard ◽  
Statistical Research ◽  
Powder Bed ◽  
316L Steel

The paper presents the results of tests aimed at evaluating the surface textures of samples manufactured from material based on 316L stainless steel. The analysis of the surface topography was conducted based on the classical approach in accordance with the current standard and with the use of multiscale methods; i.e., wavelet transformation and geometric via curvature. Selective laser melting 3D printing technology was used to produce samples for surface testing. Furthermore, additional assessment of surfaces created as result of milling was conducted. Statistical research demonstrated a differentiation in the distribution of particular morphological features in certain ranges of the analyzed scales.

scholarly journals The Influence of Printing Orientation on Surface Texture Parameters in Powder Bed Fusion Technology with 316L Steel

Micromachines ◽  
2020 ◽  
Vol 11 (7) ◽  
pp. 639 ◽  
Author(s):  
Tomasz Kozior ◽  
Jerzy Bochnia
Keyword(s):  
Surface Texture ◽  
Microelectromechanical Systems ◽  
Powder Bed Fusion ◽  
Additive Technology ◽  
Powder Bed ◽  
Texture Parameters ◽  
316L Steel ◽  
Spatial Parameters ◽  
The Impact

Laser technologies for fast prototyping using metal powder-based materials allow for faster production of prototype constructions actually used in the tooling industry. This paper presents the results of measurements on the surface texture of flat samples and the surface texture of a prototype of a reduced-mass lathe chuck, made with the additive technology—powder bed fusion. The paper presents an analysis of the impact of samples’ orientation on the building platform on the surface geometrical texture parameters (two-dimensional roughness profile parameters (Ra, Rz, Rv, and so on) and spatial parameters (Sa, Sz, and so on). The research results showed that the printing orientation has a very large impact on the quality of the surface texture and that it is possible to set digital models on the building platform (parallel—0° to the building platform plane), allowing for manufacturing models with low roughness parameters. This investigation is especially important for the design and 3D printing of microelectromechanical systems (MEMS) models, where surface texture quality and printable resolution are still a large problem.

Optimizing quality of additively manufactured Inconel 718 using powder bed laser melting process

2016 ◽  
Vol 11 ◽  
pp. 60-70 ◽  
Author(s):  
Magda Sadowski ◽  
Leila Ladani ◽  
William Brindley ◽  
John Romano
Keyword(s):  
Inconel 718 ◽  
Melting Process ◽  
Laser Melting ◽  
Powder Bed

scholarly journals Thermal Environment and Inclination Angle Dependencies on the Surface Quality of Selective Laser Melted 316L Steel

2017 ◽  
Vol 372 ◽  
pp. 202-207 ◽  
Author(s):  
Leonhard Hitzler ◽  
Johann Hirsch ◽  
Markus Merkel ◽  
Andreas Öchsner
Keyword(s):  
Surface Quality ◽  
316L Stainless Steel ◽  
Thermal Environment ◽  
Powder Bed ◽  
Economic Decisions ◽  
Staircase Effect ◽  
316L Steel ◽  
Inclination Angles ◽  
Steel Surfaces

Additive manufacturing processes offer the ability to manufacture highly complex geometries, but are limited in terms of the achievable surface quality. These limitations are based on physical restrictions, especially the need of support and the powder-bed environment, and economic decisions. In this study, the development of the morphology of surfaces with varying inclination angles was investigated on the example of 316L stainless steel. Surfaces with low inclination angles to the manufacturing plane suffered extensively from the process related staircase effect, whereas perpendicular side faces revealed high dependencies on the interaction with the powder-bed.

scholarly journals Effect of Process Parameters and Layer Thickness on the Quality and Performance of Ti-6Al-4V Fabricated by Selective Laser Melting

Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1323
Author(s):  
Yanlong Jing ◽  
Peng Wang ◽  
Xiaoling Yan
Keyword(s):  
Surface Quality ◽  
Selective Laser Melting ◽  
Exposure Time ◽  
Process Parameters ◽  
Laser Power ◽  
Single Track ◽  
Laser Melting ◽  
Powder Bed ◽  
Point Distance

To improve the quality of thick powder bed and realize the matching of thick powder bed and thin powder bed in the later stage, the influence of process parameters for the single-track, multi-layer fabrication, relative density, surface quality, defect, remelting, and boundary optimization performance of different layer thicknesses of Ti-6Al-4V fabricated by selective laser melting were investigated. It is more conducive to the stable forming of single-track when the point distance is half the diameter of the laser beam, and the exposure time is appropriately extended. The thin powder bed needs the corresponding point distance and exposure time under the laser power of 280–380 W to obtain high-density specimens. The thick powder bed needs to be able to ensure the formation of high-quality specimens under the smaller point distance and longer exposure time under higher laser power of 380 W. Both thick powder bed and thin powder bed will cause un-melted defects between molten pools, spheroidization defects caused by splashing, and microporous defects. The remelting process can significantly improve the surface quality of the formed specimen, but the surface quality of the thick powder bed is worse than that of the thin powder bed. The boundary quality of thick powder bed is worse than that of thin powder bed, and the boundary shape has a greater influence on the quality of the SLM forming boundary. Different strategies should be adopted to form the boundary of different shapes. Increasing the boundary count and increasing the laser power are more conducive to the improvement of boundary quality.

Reuse of Sludge from Pulp and Paper Industry Pilot and Full Scale Applications

1993 ◽  
Vol 28 (2) ◽  
pp. 17-26 ◽  
Author(s):  
V. Eroǧlu ◽  
A. M. Saatçi
Keyword(s):  
Economic Analysis ◽  
Paper Industry ◽  
Pulp And Paper Industry ◽  
Pulp And Paper ◽  
Full Scale ◽  
Primary Sludge ◽  
Recent Advances ◽  
Made In

Recent advances made in the reuse of pulp and paper industry sludges in hardboard production are explained. Data obtained from pilot and full-scale plants using primary sludge of a pulp and paper industry as an additive in the production of hardboard is presented. An economic analysis of the reuse of pulp and paper primary sludge in hardboard manufacturing is given. The quality of the hardboard produced is tested and compared with the qualities of the hardboard produced by the same plant before the addition of primary sludge. The hardboard with primary sludge additive has been used in Turkey for about a year in the manufacturing of office and home furniture. The results are very satisfactory when the primary sludge is used at 1/4 ratio.

scholarly journals Determination of Environmental Factors for the Implementation of the Exploitability Index in Industrial Aggregate Mining Using Multi-Criteria Analysis

2021 ◽  
Vol 10 (4) ◽  
pp. 196
Author(s):  
Julio Manuel de Luis-Ruiz ◽  
Benito Ramiro Salas-Menocal ◽  
Gema Fernández-Maroto ◽  
Rubén Pérez-Álvarez ◽  
Raúl Pereda-García
Keyword(s):  
Environmental Factors ◽  
Environmental Factor ◽  
Human Life ◽  
Accurate Estimation ◽  
Analytic Hierarchy ◽  
Main Components ◽  
Hierarchy Process ◽  
Made In

The quality of human life is linked to the exploitation of mining resources. The Exploitability Index (EI) assesses the actual possibilities to enable a mine according to several factors. The environment is one of the most constraining ones, but its analysis is made in a shallow way. This research is focused on its determination, according to a new preliminary methodology that sets the main components of the environmental impact related to the development of an exploitation of industrial minerals and its weighting according to the Analytic Hierarchy Process (AHP). It is applied to the case of the ophitic outcrops in Cantabria (Spain). Twelve components are proposed and weighted with the AHP and an algorithm that allows for assigning a normalized value for the environmental factor to each deposit. Geographic Information Systems (GISs) are applied, allowing us to map a large number of components of the environmental factors. This provides a much more accurate estimation of the environmental factor, with respect to reality, and improves the traditional methodology in a substantial way. It can be established as a methodology for mining spaces planning, but it is suitable for other contexts, and it raises developing the environmental analysis before selecting the outcrop to be exploited.

scholarly journals The effects of locations on the build tray on the quality of specimens in powder bed additive manufacturing

2021 ◽  
Author(s):  
Snehashis Pal ◽  
Nenad Gubeljak ◽  
Tonica Bončina ◽  
Radovan Hudák ◽  
Teodor Toth ◽  
...  
Keyword(s):  
Main Role ◽  
Particle Sizes ◽  
Additional Experiment ◽  
Powder Bed ◽  
Melt Pool ◽  
Start Line ◽  
Sample Density ◽  
Powder Layering ◽  
Pool Formation

AbstractIn this study, the effect of powder spreading direction was investigated on selectively laser-melted specimens. The results showed that the metallurgical properties of the specimens varied during fabrication with respect to their position on the build tray. The density, porosity, and tensile properties of the Co–Cr–W–Mo alloy were investigated on cuboid and tensile specimens fabricated at different locations. Two different significant positions on the tray were selected along the powder spreading direction. One set of specimens was located near the start line of powder spreading, and the other set was located near the end of the building tray. The main role in the consequences of powder layering was played by the distribution of powder particle sizes and the packing density of the layers. As a result, laser penetration, melt pool formation, and fusion characteristics varied. To confirm the occurrence of variations in sample density, an additional experiment was performed with a Ti–6Al–4V alloy. Furthermore, the powders were collected at two different fabricating locations and their size distribution for both materials was investigated.

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