scholarly journals Selected Properties of Formaldehyde-Free Polymer-Straw Boards Made from Different Types of Thermoplastics and Different Kinds of Straw

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1216
Author(s):  
Radosław Mirski ◽  
Aleksandra Banaszak ◽  
Pavlo Bekhta

This research investigated the effects of different thermoplastics types and different kinds of straw on selected properties of polymer-straw boards. Polyethylene, polyethylene, and polystyrene of virgin and of recycled origin were used for bonding the boards. Three kinds of straw were used: rape (Brassica napus L. var. napus), triticale (Triticosecale Witt b m.), and rye (Secale L.). Five-layer polymer-straw boards were produced. The obtained boards differed in both the materials they were made of and the moisture content (7, 25, and 2% for the core, the middle, and the face layers, respectively), and 30% of straw particles were substituted with thermoplastics added to the face layers. It was found that properties of polymer-straw boards strongly depend on both the kind of straw and the type of polymer used. The best mechanical properties were obtained for rye straw and polystyrene or recycled polymers, whereas the best hydrophobic properties were observed for rape straw combined with recycled polyethylene or polypropylene. Although recycled polymers improved the hydrophobic properties of the boards, they impaired their mechanical properties in comparison with the reference ones. However, in terms of bending strength, they still met the requirements for heavy duty load-bearing boards for use in humid conditions (20 MPa for P7 boards according to EN 312).

Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1750 ◽  
Author(s):  
Radosław Mirski ◽  
Pavlo Bekhta ◽  
Dorota Dziurka

This study examined the effects of selected types of thermoplastics on the physical and mechanical properties of polymer-triticale boards. The investigated thermoplastics differed in their type (polypropylene (PP), polyethylene (PE), polystyrene (PS)), form (granulate, agglomerate) and origin (native, recycled). The resulting five-ply boards contained layers made from different materials (straw or pine wood) and featured different moisture contents (2%, 25%, and 7% for the face, middle, and core layers, respectively). Thermoplastics were added only to two external layers, where they substituted 30% of straw particles. This study demonstrated that, irrespective of their type, thermoplastics added to the face layers most favorably reduced the hydrophobic properties of the boards, i.e., thickness, swelling, and V100, by nearly 20%. The bending strength and modulus of elasticity were about 10% lower in the experimental boards than in the reference ones, but still within the limits set out in standard for P7 boards (20 N/mm2 according to EN 312).


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1429
Author(s):  
Ismael García ◽  
Miguel A. Serrano ◽  
Carlos López-Colina ◽  
Fernando L. Gayarre ◽  
Jesús M. Suárez

The use of Rectangular Hollow Sections (RHS) as columns in steel construction includes important advantages like higher mechanical strength and fire resistance. However, the practical demountable bolted joints between beams and columns are not easy to execute, due to impossibility of access to the inner part of the tube. The use of threaded studs welded to the face of the tube and bolted to the beam by means of angle cleats is one of the cheaper and most efficient solutions to obtain beam–column joints with a semi-rigid behavior, as is usually sought in building structures. Nevertheless, it is important to point out that the stud-diameter and the stud-class selection may affect the mechanical properties of the welded parts of the joint. In this paper, 8MnSi7 (with a commercial designation K800) and 4.8 threaded studs were welded to RHS steel tubes and mechanical properties on the weld, the Heat Affected Zones (HAZ), and the base metal were obtained in two different ways: through a correlation with the Vickers hardness and by means of the Small Punch Test (SPT). A study of the microstructure and tensile tests on the threaded studs and in the columns was also carried out. The research involved different types of stud qualities, tube wall thicknesses, and stud diameters. The work presented in this paper proved that in most cases, the welded joint between these studs and the RHS steel tubes present a reasonable static behavior that fulfils the requirements for the beam–column joints under static loading.


2021 ◽  
Vol 114 ◽  
pp. 70-75
Author(s):  
Radosław Auriga ◽  
Piotr Borysiuk ◽  
Alicja Auriga

An attempt to use „Tetra Pak” waste material in particleboard technology. The study investigates the effect of addition Tetra Pak waste material in the core layer on physical and mechanical properties of chipboard. Three-layer chipboards with a thickness of 16 mm and a density of 650 kg / m3 were manufactured. The share of Tetra Pak waste material in the boards was varied: 0%, 5%, 10% and 25%. The density profile was measured to determine the impact of Tetra Pak share on the density distribution. In addition, the manufactured boards were tested for strength (MOR, MOE, IB), thickness swelling and water absorption after immersion in water for 2 and 24 hours. The tests revealed that Tetra Pak share does not affect significantly the value of static bending strength and modulus of elasticity of the chipboard, but it significantly decreases IB. Also, it has been found that Tetra Pak insignificantly decreases the value of swelling and water absorption of the chipboards.


Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3158 ◽  
Author(s):  
Santiago Cano ◽  
Tanja Lube ◽  
Philipp Huber ◽  
Alberto Gallego ◽  
Juan Alfonso Naranjo ◽  
...  

The fused filament fabrication (FFF) of ceramics enables the additive manufacturing of components with complex geometries for many applications like tooling or prototyping. Nevertheless, due to the many factors involved in the process, it is difficult to separate the effect of the different parameters on the final properties of the FFF parts, which hinders the expansion of the technology. In this paper, the effect of the fill pattern used during FFF on the defects and the mechanical properties of zirconia components is evaluated. The zirconia-filled filaments were produced from scratch, characterized by different methods and used in the FFF of bending bars with infill orientations of 0°, ±45° and 90° with respect to the longest dimension of the specimens. Three-point bending tests were conducted on the specimens with the side in contact with the build platform under tensile loads. Next, the defects were identified with cuts in different sections. During the shaping by FFF, pores appeared inside the extruded roads due to binder degradation and or moisture evaporation. The changes in the fill pattern resulted in different types of porosity and defects in the first layer, with the latter leading to earlier fracture of the components. Due to these variations, the specimens with the 0° infill orientation had the lowest porosity and the highest bending strength, followed by the specimens with ±45° infill orientation and finally by those with 90° infill orientation.


Holzforschung ◽  
2007 ◽  
Vol 61 (6) ◽  
pp. 717-722 ◽  
Author(s):  
Arnold Wilczyński ◽  
Marek Kociszewski

Abstract The modulus of elasticity in bending and the bending strength of the face and core layer of particleboard and medium density fiberboard (MDF) were determined. Three directions of longitudinal axis of test specimens were considered: the direction of the mat forming, the direction perpendicular to it, and the direction perpendicular to the panel plane. The experiments were carried out on specimens that were prepared with strips of layers separated from the panels and glued into laminated assemblies. The bending properties of the core and face layer of the tested panels differed considerably. The core layer properties were on average more than 4 times smaller for particleboard and almost 3 times smaller for MDF. The relative differences between the bending properties were greater than the differences between the densities of the layers. The bending properties of the layers were almost isotropic in the planes of layers and very strongly anisotropic in the planes perpendicular to layers. The modulus of elasticity of the tested panels was calculated for the axis corresponding to the mat forming direction. The calculations were performed on the basis of the moduli of panel layers and based on the layered system theory. The results were compared with the modulus determined directly for entire panels. The relative difference between the compared moduli was found to be very small for both tested panels.


2019 ◽  
Vol 70 (3) ◽  
pp. 221-228
Author(s):  
Abdullah Istek ◽  
Ismail Ozlusoylu

In this study, the effect of mat moisture content on the physical and mechanical properties of particleboard was investigated. The experimental boards were produced by using 40 % softwood, 45 % hardwood chips, and 15 % sawdust. The formaldehyde resin/adhesive was used in three-layers (bottom-top layer 12 %, core layer 8 %). Multi-opening press was used during manufacturing the experimental particleboards. The physical and mechanical properties of boards obtained were identified according to the TS-EN standards. The optimum core layer moisture content was determined as 6 % and 7 % according to the results, whereas the moisture content of bottom and top layers was 14 %. Under these moisture content conditions, the bending strength was found to be 13.3 N/mm², the modulus of elasticity in bending 2466 N/mm², and internal bonding strength 0.44 N/mm². The optimum bottom-top layer moisture content was determined to be between 13 % and 15 % and 6.5 % for the core layer.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5224
Author(s):  
Anna Wójcicka ◽  
Krzysztof Mroczka ◽  
Jerzy Morgiel

The elaboration of a modified friction-extrusion method aimed at obtaining 2017A aluminum rods of gradient microstructure is described. This was achieved by cutting spiral grooves on the face of the stamp used for alloy extrusion. The experiments were carried out at a constant material feed (~10 mm/min) and a range of tool rotation speeds (80 to 315 rpm). The microstructure observations were carried out using light microscopy (LM) and both scanning and transmission electron microscopy (SEM and TEM). The mechanical properties were assessed through hardness measurements and static tensile tests. The performed investigations show that material simultaneous radial and longitudinal flow, enforced by friction of the rotating tool head and extrusion, results in the formation of two zones of very different microstructures. At the perpendicular section, the outer zone stands out from the core due to circumferential elongation of strings of particles, while in the inner zone the particles are arranged in a more uniform way. Simultaneously, the grain size of the outer zone is refined by two to four times as compared with the inner one. The transfer from the outer zone to the core area is of gradient type. The hardness of the outer zone was found to be ~10% to ~20% higher than that of the core.


2014 ◽  
Vol 638-640 ◽  
pp. 1322-1325 ◽  
Author(s):  
Chang Chen ◽  
Yu Bin Wang ◽  
Hua Wang ◽  
Qian Qian Deng ◽  
Lei Du ◽  
...  

Different kinds of hemihydrate calcium sulfate whiskers were fabricated by calcination method under the condition of 115-600 °C. And the density, moisture rate and mechanical properties of composites of gypsum and whisker were studied. The specific strength of composites was investigated. The results show that gypsum boards with whisker calcined at 115 °C and 300 °C have the maximum and minimum densities, which are about 1658 kg/m3 and 1604 kg/m3, respectively. Hydration ability of anhydrous calcium sulfate whisker is the strongest. The values of specific strength of gypsum board reinforced by different types of whiskers suggested that the porosity of the composites changed with the different kinds of whiskers, which agreed well with the moisture rate and mechanical properties.


2021 ◽  
Vol 11 (21) ◽  
pp. 10443
Author(s):  
Michał Łach ◽  
Bartłomiej Kluska ◽  
Damian Janus ◽  
Dawid Kabat ◽  
Kinga Pławecka ◽  
...  

This work aimed to determine the effect of the addition of different types of reinforcing fibers on the strength properties of geopolymers such as flexural and compressive strength. Geopolymers are an attractive alternative to conventional binders and building materials; however, one of the main problems of their widespread use is their low resistance to brittle fracture. To improve the mechanical properties, reinforcement in the form of glass, carbon, and basalt fibers (as grids) was applied to geopolymers in the following work. Additionally, composites with these fibers were produced not only in the matrix of pure geopolymer but also as a hybrid variant with the addition of cement. Furthermore, basalt grids were used as reinforcement for geopolymers not only based on ash but also metakaolin. An additional variable used in the study was the molar concentration of the alkali solution (5 M and 10 M) for the different types of geopolymer samples. The mechanical properties of geopolymer materials and geopolymer–cement hybrids are the highest when reinforcement in the form of carbon fiber is used. Strength values for geopolymers reinforced with basalt mats depend on the number of reinforcement layers and the concentration of the alkaline solution used. All produced composites were tested for compressive strength and bending strength. When using basalt mesh, it was possible to achieve a bending strength of 12 MPa. The highest compressive strength that was achieved was the value of 66 MPa, while for samples not reinforced with fibers, only about 40 MPa was achieved.


2021 ◽  
Vol 72 (2) ◽  
pp. 121-129
Author(s):  
Regino Kask ◽  
Harri Lille ◽  
Mihkel Kiviste ◽  
Silver Kruus ◽  
Johann Olaf Lääne

The objective of this study was to explore some of the physical and mechanical properties of 9-layer birch (Betula spp.) plywood with the addition of phenol-formaldehyde glue, in cases in which the cutting edges of the samples are coated with the damp-proof mastic Fibergum, and in case in which they remain unprocessed (uncoated), following a total of ten cycles of soaking/oven-drying. The properties to be determined were the bending strength (BS), modulus of elasticity in bending (MOE), thickness swelling (TS) and restore dimensions (RD), which were tested according to the European standards (EN). A linear-fractional equation and linear relationship were used for the approximation of any change in the physical and mechanical properties of the samples depending upon the number of soaking/oven-drying cycles. It was shown that the values of the properties investigated were most affected by the first soaking and drying cycle. Thereafter, BS and MOE levels decreased smoothly at a low rate, but the values of TS became stabilised. The BS and MOE values for the wet samples with coated cutting edges were higher than when they were uncoated, as the moisture levels in the former case were lower. After the first soaking of the samples with coated cutting edges, the retention values were as follows: BS at 52.8 % and 66.7 % for the major and minor axes, respectively, with the same applying to MOE at 61.9 % and 64.2 %, while TS was at 105.2 %. To clarify the phenomenon that causes a decrease of the properties, the face plies and edge structures of the initial dry samples and of the samples after the first, second and ninth soaking/oven-drying cycles were studied using the X-Ray technique.Ključne riječi


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