scholarly journals Simultaneous Micro-Structuring and Surface Smoothing of Additive Manufactured Parts Using DLIP Technique and Its Influence on the Wetting Behaviour

Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2563
Author(s):  
Florian Kuisat ◽  
Fabian Ränke ◽  
Fernando Lasagni ◽  
Andrés Fabián Lasagni
Keyword(s):  
Near Infrared ◽  
Mechanical Performance ◽  
Periodic Structures ◽  
Morphological Characteristics ◽  
Laser Source ◽  
Angle Measurements ◽  
Direct Laser ◽  
Contact Angle Measurements ◽  
Micro Structuring ◽  
Direct Laser Interference Patterning

It is well known that the surface topography of a part can affect its function as well as its mechanical performance. In this context, we report on the surface modification of additive manufactured components made of Titanium 64 and Scalmalloy®, using Direct Laser Interference Patterning technique. In our experiments, a nanosecond-pulsed near-infrared laser source with a pulse duration of 10 ns was used. By varying the process parameters, periodic structures with different depths and associated roughness values are produced. Additionally, the influence of the resultant morphological characteristics on the wettability behaviour of the fabricated textures is investigated by means of contact angle measurements. The results demonstrated a reduction of the surface roughness of the additive manufactured parts (in the order of some tens of micrometres) and simultaneously the production of well-defined micro-patterns (in the micrometre range), which allow the wettability of the surfaces from 26° and 16° up to 93° and 131° to be tuned for Titanium 6Al 4V and Al-Mg-Sc (Scalmalloy®), respectively.

scholarly journals Development of an Analytical Model for Optimization of Direct Laser Interference Patterning

Materials ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 200 ◽  
Author(s):  
Bogdan Voisiat ◽  
Alfredo I. Aguilar-Morales ◽  
Tim Kunze ◽  
Andrés Fabián Lasagni
Keyword(s):  
Analytical Model ◽  
Periodic Structures ◽  
Processing Parameters ◽  
Morphological Properties ◽  
Laser Source ◽  
Spatial Period ◽  
Laser Interference ◽  
Large Area ◽  
Direct Laser ◽  
Direct Laser Interference Patterning

Direct laser interference patterning (DLIP) has proven to be a fast and, at the same time, high-resolution process for the fabrication of large-area surface structures. In order to provide structures with adequate quality and defined morphology at the fastest possible fabrication speed, the processing parameters have to be carefully selected. In this work, an analytical model was developed and verified by experimental data, which allows calculating the morphological properties of periodic structures as a function of most relevant laser-processing parameters. The developed model permits to improve the process throughput by optimizing the laser spot diameter, as well as pulse energy, and repetition rate. The model was developed for the structures formed by a single scan of the beam in one direction. To validate the model, microstructures with a 5.5 µm spatial period were fabricated on stainless steel by means of picosecond DLIP (10 ps), using a laser source operating at a 1064 nm wavelength. The results showed a difference of only 10% compared to the experimental results.

Wrinkling Poly(trimethylene 2,5-Furanoate) Free-standing Films: Nanostructure Formation and Physical Properties

2020 ◽  
Author(s):  
Michelina Soccio ◽  
Nadia Lotti ◽  
Andrea Munari ◽  
Esther Rebollar ◽  
Daniel E Martínez-Tong
Keyword(s):  
Irradiation Time ◽  
Polymer Surface ◽  
Laser Source ◽  
Free Standing ◽  
Force Microscopy ◽  
Nanostructure Formation ◽  
Physicochemical Changes ◽  
Angle Measurements ◽  
Atomic Force ◽  
Contact Angle Measurements

<p>Nanostructured wrinkles were developed on fully bio-based poly(trimethylene furanoate) (PTF) films by using the technique of Laser Induced Periodic Surface Structures (LIPSS). We investigated the effect of irradiation time on wrinkle formation using an UV pulsed laser source, at a fluence of 8 mJ/cm2. It was found that the pulse range between 600 and 4800 pulses allowed formation of periodic nanometric ripples. The nanostructured surface was studied using a combined macro- and nanoscale approach. We evaluated possible physicochemical changes taking place on the polymer surface after irradiation by infrared spectroscopy, contact angle measurements and atomic force microscopy. The macroscopic physicochemical properties of PTF showed almost no changes after nanostructure formation, differently from the results previously found for the terephthalic counterparts, as poly(ethyleneterephthalate), PET, and poly(trimethyleneterephthalate), PTT. The surface mechanical properties of the nanostructured PTF were found to be improved, as evidenced by nanomechanical force spectroscopy measurements. In particular, an increased Young’s modulus and higher stiffness for the nanostructured sample were measured. <br></p>

scholarly journals Direct Laser Interference Patterning of Diffraction Gratings in Safrofilcon-A Hydrogel: Fabrication and Hydration Assessment

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 679
Author(s):  
Daniel Sola ◽  
Stephan Milles ◽  
Andrés F. Lasagni
Keyword(s):  
Laser Fluence ◽  
Contact Lenses ◽  
Laser Source ◽  
Spatial Period ◽  
Laser Interference ◽  
Periodic Patterns ◽  
Hydration Properties ◽  
Water Contact ◽  
Direct Laser ◽  
Direct Laser Interference Patterning

Refractive index modification by laser micro-structuration of diffractive optical devices in ophthalmic polymers has recently been applied for refractive correction in the fields of optics and ophthalmology. In this work, Safrofilcon-A hydrogel, used as soft contact lenses, was processed by direct laser interference patterning (DLIP) to fabricate linear periodic patterns on the surface of the samples. Periodic modulation of the surface was attained under two-beam interference by using a Q-switched laser source with emission at 263 nm and 4 ns pulse duration. Features of processed areas were studied as a function of both the interference spatial period and the laser fluence. Optical confocal microscopy used to evaluate the topography of the processed samples showed that both structured height and surface roughness increased with laser fluence. Static water contact angle (WCA) measurements were carried out with deionized water droplets on the structured areas to evaluate the hydration properties of DLIP structures. It was observed that the laser structured areas induced a delay in the hydration process. Finally, microstructural changes induced in the structured areas were assessed by confocal micro-Raman spectroscopy showing that at low laser fluences the polymer structure remained almost unaltered. In addition, Raman spectra of hydrated samples recovered the original shape of areas structured at low laser fluence.

scholarly journals Picosecond Laser Interference Patterning of Periodical Micro-Architectures on Metallic Molds for Hot Embossing

Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3409 ◽  
Author(s):  
Yangxi Fu ◽  
Marcos Soldera ◽  
Wei Wang ◽  
Bogdan Voisiat ◽  
Andrés Fabián Lasagni
Keyword(s):  
Picosecond Laser ◽  
Processing Parameters ◽  
Hot Embossing ◽  
Surface Structures ◽  
Laser Source ◽  
Laser Interference ◽  
Periodic Surface ◽  
Direct Laser ◽  
Direct Laser Interference Patterning ◽  
532 Nm

In this work, it is demonstrated that direct laser interference patterning (DLIP) is a method capable of producing microtextured metallic molds for hot embossing processes. Three different metals (Cr, Ni, and Cu), relevant for the mold production used in nanoimprinting systems, are patterned by DLIP using a picosecond laser source emitting at a 532 nm wavelength. The results show that the quality and surface topography of the produced hole-like micropatterns are determined by the laser processing parameters, such as irradiated energy density and the number of pulses. Laser-induced periodic surface structures (LIPSS) are also observed on the treated surfaces, whose shapes, periodicities, and orientations are strongly dependent on the accumulated fluence. Finally, the three structured metals are used as embossing molds to imprint microlenses on polymethyl methacrylate (PMMA) foils using an electrohydraulic press. Topographical profiles demonstrate that the obtained structures are comparable to the masters showing a satisfactory reproduction of the texture. The polymeric microlens arrays that showed the best surface homogeneity and overall quality were those embossed with the Cr molds.

Vertically aligned CNT arrays: structural integrity and surface properties

2016 ◽  
Vol 7 (6) ◽  
pp. 703-711 ◽  
Author(s):  
Dimitris K. Perivoliotis ◽  
Malamatenia A. Koklioti ◽  
Elias P. Koumoulos ◽  
Yiannis S. Raptis ◽  
Costas A. Charitidis
Keyword(s):  
Contact Angle ◽  
Structural Integrity ◽  
Mechanical Performance ◽  
Content Type ◽  
Cvd Method ◽  
Angle Measurements ◽  
Hydrophobic Behavior ◽  
Static Contact ◽  
Contact Angle Measurements ◽  
Cnt Arrays

Purpose Carbon nanotube-based architectures have increased the scientific interest owning to their exceptional performance rendering them promising candidates for advanced industrial applications in the nanotechnology field. Despite individual CNTs being considered as one of the most known strong materials, much less is known about other CNT forms, such as CNT arrays, in terms of their mechanical performance. The paper aims to discuss these issues. Design/methodology/approach In this work, thermal CVD method is employed to produce VA-MWCNT carpets. Their structural properties were studied by means of SEM, XRD and Raman spectroscopy, while their hydrophobic behavior was investigated via contact angle measurements. The resistance to indentation deformation of VA-MWCNT carpets was investigated through nanoindentation technique. Findings The synthesized VA-MWCNTs carpets consisted of well-aligned MWCNTs. Static contact angle measurements were performed with water and glycerol, revealing a rather super-hydrophobic behavior. Originality/value The structural analysis, hydrophobic behavior and indentation response of VA-MWCNTs carpets synthesized via CVD method are clearly demonstrated.

Design of Perfectly Ordered Periodic Structures on Polymers Using Direct Laser Interference Patterning

2019 ◽  
pp. 157-180
Author(s):  
Andrés Fabián Lasagni ◽  
Sabri Alamri ◽  
Florian Rößler ◽  
Valentin Lang ◽  
Bogdan Voisiat
Keyword(s):  
Periodic Structures ◽  
Laser Interference ◽  
Direct Laser ◽  
Direct Laser Interference Patterning

scholarly journals Modification of Silicone Elastomers Using Silicone Comonomers Containing Hydrophilic Surface Active Endgroups

2014 ◽  
Vol 1626 ◽  
Author(s):  
Jonathan Goff ◽  
Barry Arkles ◽  
Santy Sulaiman
Keyword(s):  
Contact Angle ◽  
Mechanical Performance ◽  
Silicone Elastomer ◽  
Hydrophobic Contact ◽  
Silicone Elastomers ◽  
Angle Measurements ◽  
Contact Angle Measurements ◽  
Friction Measurements ◽  
Time Frames

ABSTRACTA facile technique was developed for a long-term increase in silicone elastomer surface hydrophilicity, eliminating the need for post-cure surface treatment (e.g. oxygen plasma or surface grafting). Well-defined silicones (1-4 kDa) with a central vinyl functionality and discrete PEG2, PEG3 and tetrahydrofurfuryl (THF) pendant endgroups were synthesized, characterized and used as comonomers in addition-cure, platinum catalyzed 2-part silicone elastomer formulations. The modified silicone elastomers were optically clear and maintained the mechanical performance characteristic of this class of material with up to 20 wt.% comonomer in the 2-part formulation. Contact angle measurements of deionized water on the silicone elastomer surface showed improved wettability with comonomer content. The elastomer surface shifted from hydrophobic (contact angle ∼120°C) to hydrophilic (contact angle < 90°C) at ∼5 wt.% comonomer loadings for extended time frames (> 5 months). Coefficient of friction measurements of the modified silicone elastomers revealed an increase in surface lubricity with comonomer loadings.

Wrinkling Poly(trimethylene 2,5-Furanoate) Free-standing Films: Nanostructure Formation and Physical Properties

2020 ◽  
Author(s):  
Michelina Soccio ◽  
Nadia Lotti ◽  
Andrea Munari ◽  
Esther Rebollar ◽  
Daniel E Martínez-Tong
Keyword(s):  
Irradiation Time ◽  
Polymer Surface ◽  
Laser Source ◽  
Free Standing ◽  
Force Microscopy ◽  
Nanostructure Formation ◽  
Physicochemical Changes ◽  
Angle Measurements ◽  
Atomic Force ◽  
Contact Angle Measurements

<p>Nanostructured wrinkles were developed on fully bio-based poly(trimethylene furanoate) (PTF) films by using the technique of Laser Induced Periodic Surface Structures (LIPSS). We investigated the effect of irradiation time on wrinkle formation using an UV pulsed laser source, at a fluence of 8 mJ/cm2. It was found that the pulse range between 600 and 4800 pulses allowed formation of periodic nanometric ripples. The nanostructured surface was studied using a combined macro- and nanoscale approach. We evaluated possible physicochemical changes taking place on the polymer surface after irradiation by infrared spectroscopy, contact angle measurements and atomic force microscopy. The macroscopic physicochemical properties of PTF showed almost no changes after nanostructure formation, differently from the results previously found for the terephthalic counterparts, as poly(ethyleneterephthalate), PET, and poly(trimethyleneterephthalate), PTT. The surface mechanical properties of the nanostructured PTF were found to be improved, as evidenced by nanomechanical force spectroscopy measurements. In particular, an increased Young’s modulus and higher stiffness for the nanostructured sample were measured. <br></p>

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