scholarly journals A Review on the Kinetics of Iron Ore Reduction by Hydrogen

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7540
Author(s):  
Aidin Heidari ◽  
Niusha Niknahad ◽  
Mikko Iljana ◽  
Timo Fabritius

A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO2 emissions, there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents, hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth, extracting pure H2 from its compound is costly. Therefore, it is crucial to calculate the partial pressure of H2 with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction. The variables considered were temperature, iron ore type (magnetite, hematite, goethite), H2/CO ratio, porosity, flow rate, the concentration of diluent (He, Ar, N2), gas utility, annealing before reduction, and pressure. In fact, increasing temperature, H2/CO ratio, hydrogen flow rate and hematite percentage in feed leads to a higher reduction rate. In addition, the controlling kinetics models and the impact of the mentioned parameters on them investigated and compared, concluding chemical reaction at the interfaces and diffusion of hydrogen through the iron oxide particle are the most common kinetics controlling models.

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 340
Author(s):  
Xiaoli Yuan ◽  
Fuming Luo ◽  
Shifeng Liu ◽  
Mingyuan Zhang ◽  
Dongshan Zhou

The kinetics of the isothermal reduction of iron ore–coke, iron ore–charcoal, and iron ore–biomass (straw) composite pellets were studied at 900–1200 °C. Compared with the other two composite pellets, the composite pellet using biomass as a reducing agent showed a more rapid reduction rate at a relatively low temperature. With an increase in the temperature, the reduction rates of the three different composite pellets tended to be equal. The reducing reactions of the three different composite pellets were all mainly controlled by gasification diffusion. The reduction rates can be described by the interface reaction kinetic model ([1−(1−m)1/3]2=kt). The apparent activation energies of the gasification diffusion of coke, charcoal, and biomass composite pellets at 900–1200 °C were calculated using the Arrhenius equation, and they were 95.81, 71.67, and 58.69 kJ/mol, respectively. The biomass composite pellets exhibited a lower apparent activation energy than the composite pellets with other reduction agents.


2019 ◽  
pp. 69-80
Author(s):  
Itodo A. U. Itodo A. U. ◽  
Eneji I. S. Eneji I. S. ◽  
Mnenga B. O. Mnenga B. O. ◽  
Tseen M. A. Tseen M. A.

The impact of mineral deposit on their host agricultural soil, available water bodies and near atmospheric environment is of great concern. In this study, mineralogical characterization and leaching kinetics of metals from iron ores in Kogi States, were reported. Physicochemical parameters namely; electrical density, pH, bulk density and moisture content were also investigated. The SEM image of the iron ore appear compact with irregular shape. XRF analysis showed that, iron ore consist of 63.44 % Fe as major element, with the oxide composition of 90.71%. The XRD analysis of iron ore unveiled the presence of magnetite (88 %), hematite (9 %) and quartz (3 %) as associated mineral. Low concentration of iron (0.77-1.70 ppm) was observed to be leached from iron ore in the acidic medium, 0.35-1.10 ppm from basic medium and 0.32-0.88 ppm in the aqueous medium, The Shrinking core, Product-layer diffusion and leaching, controlled by diffusion were the three equations used to model the leaching parameters. The leaching experimental data of iron ore fit best into the diffusion- controlled model, with R2 = 0.94 for the acidic medium Hence, the rate determining step. The analysis shows good fit for the other kinetic models. Overall, result proved that, the environment around mining sites is chiefly contaminated by the metals leached from the ore (mineral) deposits. Hence, the need to monitor the pollution indices, the role of leaching, pollutant fate (transport and reaction) and the subsequent distribution of metals to neighboring environment.


2020 ◽  
Vol 16 (1) ◽  
pp. 11-15
Author(s):  
Md Waliul Islam ◽  
Md Abul Hossain ◽  
Md Nurul Hooda ◽  
Kazi Rafiqul Abedin ◽  
Husne Ara

Objectives: To evaluate urinary symptoms and quality of life in patient with BPH before and after TURP. To determine the impact of TURP on the urinary symptoms (IPSS) and peak urinary flow rate. Methods: This study is prospective study carried out between 2010 and 2011 in the department of Urology, National Institute of Kidney Diseases & Urology. Total 102 cases were selected purposively according to selection criteria. Each patient was observed and followed up at 8 weeks (1st visit), 16 weeks (2nd visit) 24 weeks (3rd visit) after transurethral resection of prostate (TURP). IPSS score, QOL score also recorded and uroflowmetry was done to see the peak urinary flow rate (Qmax) of urine and voiding time. USG was done to see post voidal residual urine volume and DRE also done in selected cases. Data was complied and statistical analysis were done using computer based software, Statistical Package for Social Science (SPSS), using paired ‘t’ test. A P value <0.05 was taken as significance. Results: Before TURP, IPSS range 17-25 and mean 21.61+2.43, after TURP, range 0-7 and mean 4.27+1.71). Hence a significant improvement of IPSS was found from 2 months to 6 months follow up after TURP. The change was tested using “paired student ‘t’ test”. Before TURP Qmax range 7-12.2 and mean was 9.96+1.69, which became range 18-25 and mean was 22.61+2.28 after TURP and therefore change of mean Qmax was 12.64+2.69. The change was tested using “paired student ‘t’ test”. The change was found significant (P<0.001). Conclusion: Transurethral resection of prostate resolves obstructive symptoms, rapid improvement of urinary flow rate Bangladesh Journal of Urology, Vol. 16, No. 1, Jan 2013 p.11-15


Author(s):  
Zhiyuan Chen ◽  
Christiaan Zeilstra ◽  
Jan van der Stel ◽  
Jilt Sietsma ◽  
Yongxiang Yang

AbstractIn order to understand the pre-reduction behaviour of fine hematite particles in the HIsarna process, change of morphology, phase and crystallography during the reduction were investigated in the high temperature drop tube furnace. Polycrystalline magnetite shell formed within 200 ms during the reduction. The grain size of the magnetite is in the order of magnitude of 10 µm. Lath magnetite was observed in the partly reduced samples. The grain boundary of magnetite was reduced to molten FeO firstly, and then the particle turned to be a droplet. The Johnson-Mehl-Avrami-Kolmogorov model is proposed to describe the kinetics of the reduction process. Both bulk and surface nucleation occurred during the reduction, which leads to the effect of size on the reduction rate in the nucleation and growth process. As a result, the reduction rate constant of hematite particles increases with the increasing particle size until 85 µm. It then decreases with a reciprocal relationship of the particle size above 85 µm.


2021 ◽  
pp. 174425912098418
Author(s):  
Toivo Säwén ◽  
Martina Stockhaus ◽  
Carl-Eric Hagentoft ◽  
Nora Schjøth Bunkholt ◽  
Paula Wahlgren

Timber roof constructions are commonly ventilated through an air cavity beneath the roof sheathing in order to remove heat and moisture from the construction. The driving forces for this ventilation are wind pressure and thermal buoyancy. The wind driven ventilation has been studied extensively, while models for predicting buoyant flow are less developed. In the present study, a novel analytical model is presented to predict the air flow caused by thermal buoyancy in a ventilated roof construction. The model provides means to calculate the cavity Rayleigh number for the roof construction, which is then correlated with the air flow rate. The model predictions are compared to the results of an experimental and a numerical study examining the effect of different cavity designs and inclinations on the air flow rate in a ventilated roof subjected to varying heat loads. Over 80 different test set-ups, the analytical model was found to replicate both experimental and numerical results within an acceptable margin. The effect of an increased total roof height, air cavity height and solar heat load for a given construction is an increased air flow rate through the air cavity. On average, the analytical model predicts a 3% higher air flow rate than found in the numerical study, and a 20% lower air flow rate than found in the experimental study, for comparable test set-ups. The model provided can be used to predict the air flow rate in cavities of varying design, and to quantify the impact of suggested roof design changes. The result can be used as a basis for estimating the moisture safety of a roof construction.


Author(s):  
Heng Zheng ◽  
Daniel Spreitzer ◽  
Thomas Wolfinger ◽  
Johannes Schenk ◽  
Runsheng Xu

AbstractMagnetite-based iron ore usually shows a high sticking tendency and a poor reducibility in the fluidized bed because of its dense structure. To enhance the fluidization and reduction behaviors of magnetite-based iron ore during hydrogen-induced fluidized bed reduction, the effect of a prior oxidation treatment is investigated. The results show that the untreated magnetite-based iron ore cannot be fluidized successfully in the tested temperature range between 600 °C and 800 °C. At 600 °C reduction temperature, the de-fluidization can be avoided by a prior oxidation treatment. At higher reduction temperatures, the fluidization behavior can be further improved by an addition of 0.5 wt pct MgO. Magnesiowüstite (FexMg1−xO) is formed, which decreases the contact chance of the sticky surface between particles. Regarding to the reduction rate, a prior partial oxidation is more beneficial compared to deep oxidation. The kinetic analysis shows that MgO could promote the initial reaction. The reaction rate limiting step is no longer diffusion but chemical reaction for prior partly oxidized samples. A prior partial oxidation combined with an addition of MgO is considered to be a promising pretreatment method for a successful processing of magnetite-based iron ore.


Crystals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 691
Author(s):  
Yugang Zhao ◽  
Zichao Zuo ◽  
Haibo Tang ◽  
Xin Zhang

Icing/snowing/frosting is ubiquitous in nature and industrial processes, and the accretion of ice mostly leads to catastrophic consequences. The existing understanding of icing is still limited, particularly for aircraft icing, where direct observation of the freezing dynamics is inaccessible. In this work, we investigate experimentally the impact and freezing of a water drop onto the supercooled substrate at extremely low vapor pressure, to mimic an aircraft passing through clouds at a relatively high altitude, engendering icing upon collisions with pendant drops. Special attention is focused on the ice coverage induced by an impinging drop, from the perimeter pointing outward along the radial direction. We observed two freezing regimes: (I) spread-recoil-freeze at the substrate temperature of Ts = −15.4 ± 0.2 °C and (II) spread (incomplete)-freeze at the substrate temperature of Ts = −22.1 ± 0.2 °C. The ice coverage is approximately one order of magnitude larger than the frozen drop itself, and counterintuitively, larger supercooling yields smaller ice coverage in the range of interest. We attribute the variation of ice coverage to the kinetics of vapor diffusion in the two regimes. This fundamental understanding benefits the design of new anti-icing technologies for aircraft.


2020 ◽  
Vol 27 (1) ◽  
pp. 204-215
Author(s):  
Hongkai Zhao ◽  
Dengchao Zhang ◽  
Yingshuang Li

AbstractIn this work, we modified nylon 6 with liquid rubber by in-situ polymerization. The infrared analysis suggested that HDI urea diketone is successfully blocked by caprolactam after grafting on hydroxyl of HTPB, and the rubber-modified nylon copolymer is generated by the anionic polymerization. The impact section analysis indicated the rubber-modified nylon 6 resin exhibited an alpha crystal form.With an increase in the rubber content, nylon 6 was more likely to generate stable α crystal. Avrami equation was a good description of the non-isothermal crystallization kinetics of nylon-6 and rubber-modified nylon-6 resin. Moreover, it is found that the initial crystallization temperature of nylon-6 chain segment decreased due to the flexible rubber chain segment. n value of rubber-modified nylon-6 indicated that its growth was the coexistence of two-dimensional discoid and three-dimensional spherulite growth. Finally, the addition of the rubber accelerated the crystallization rate of nylon 6.


Author(s):  
Takeshi Mizunoya ◽  
Noriko Nozaki ◽  
Rajeev Kumar Singh

AbstractIn the early 2000s, Japan instituted the Great Heisei Consolidation, a national strategy to promote large-scale municipal mergers. This study analyzes the impact that this strategy could have on watershed management. We select the Lake Kasumigaura Basin, the second largest lake in Japan, for the case study and construct a dynamic expanded input–output model to simulate the ecological system around the Lake, the socio-environmental changes over the period, and their mutual dependency for the period 2012–2020. In the model, we regulate and control the following water pollutants: total nitrogen, total phosphorus, and chemical oxygen demand. The results show that a trade-off between economic activity and the environment can be avoided within a specific range of pollution reduction, given that the prefectural government implements optimal water environment policies, assuming that other factors constraining economic growth exist. Additionally, municipal mergers are found to significantly reduce the budget required to improve the water environment, but merger budget efficiency varies nonlinearly with the reduction rate. Furthermore, despite the increase in financial efficiency from the merger, the efficiency of installing domestic wastewater treatment systems decreases drastically beyond a certain pollution reduction level and eventually reaches a limit. Further reductions require direct regulatory instruments in addition to economic policies, along with limiting the output of each industry. Most studies on municipal mergers apply a political, administrative, or financial perspective; few evaluate the quantitative impact of municipal mergers on the environment and environmental policy implications. This study addresses these gaps.


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