scholarly journals Reduction Mechanism of Fine Hematite Ore Particles in Suspension

Author(s):  
Zhiyuan Chen ◽  
Christiaan Zeilstra ◽  
Jan van der Stel ◽  
Jilt Sietsma ◽  
Yongxiang Yang

AbstractIn order to understand the pre-reduction behaviour of fine hematite particles in the HIsarna process, change of morphology, phase and crystallography during the reduction were investigated in the high temperature drop tube furnace. Polycrystalline magnetite shell formed within 200 ms during the reduction. The grain size of the magnetite is in the order of magnitude of 10 µm. Lath magnetite was observed in the partly reduced samples. The grain boundary of magnetite was reduced to molten FeO firstly, and then the particle turned to be a droplet. The Johnson-Mehl-Avrami-Kolmogorov model is proposed to describe the kinetics of the reduction process. Both bulk and surface nucleation occurred during the reduction, which leads to the effect of size on the reduction rate in the nucleation and growth process. As a result, the reduction rate constant of hematite particles increases with the increasing particle size until 85 µm. It then decreases with a reciprocal relationship of the particle size above 85 µm.

Author(s):  
J.-H. Guo ◽  
D.-X. Fu ◽  
J.-B. Han ◽  
Z.-H. Ji ◽  
Z.-H. Dou ◽  
...  

The Pidgeon process is the main extraction method of magnesium, but its continuous production cannot be achieved due to the switch between vacuum and atmospheric pressure. Therefore, it is vital to realize continuous extraction of magnesium under atmospheric pressure. In this paper, the process of extracting magnesium from prefabricated pellets in flowing argon was proposed. The isothermal kinetic analysis of the reduction process was carried out, the results showed that the reduction process was controlled by diffusion process in 1 h, and the apparent activation energy of extracting magnesium from prefabricated pellets in flowing argon was 218.75 kJ/mol. Then the influence of experimental factors on the reduction rate was explored, including briquetting pressure, carrier gas flow rate, ferrosilicon content, reaction temperature and time. Through analysis and calculation, it was concluded that the main control step of diffusion process was silicon diffusion.


2018 ◽  
Vol 55 (5B) ◽  
pp. 111
Author(s):  
Le Quoc Khanh

          In poor oxygenated environments the oxidation and growth of the living organisms are slowed or stopped, so that food is better preserved. The most appropriate method for oxygen depletion in the air-tight minienvironment is oxygen reduction with iron-based reducing agent, which can reduce the air oxygen concentration to about 0 %, and maintain this low oxygen concentration long during storage. This paper studies the kinetics of oxygen reduction by reducing agent FOCOAR in an airtight minienvironment under isobaric conditions. The kinetics of the reduction process calculated according to the relation vav = [21 % - (end) ] / tend, in which vav is average reduction rate, (end) is oxygen concentration at the end of the experiment, tend is total time needed for the oxygen reduction experiment. Instantaneous reduction rate vred was calculated according to equation vred = ∆/△t, in which ∆is oxygen concentration reduced in time △t, and △t = ti+1 - ti is time interval for oxygen reduction. It is found that vav depends on the quantity of reducing agent FOCOAR, and in certain time interval varies as linear function of reduction time, corresponding to constant vred.  The kinetic result allows an estimating the amount of the reducing agent FOCOAR needed for a preserve minienvironment.


2015 ◽  
Vol 55 (5) ◽  
pp. 952-960 ◽  
Author(s):  
Yingxia Qu ◽  
Yongxiang Yang ◽  
Zongshu Zou ◽  
Christiaan Zeilstra ◽  
Koen Meijer ◽  
...  

2021 ◽  
Vol 9 (6) ◽  
pp. 648
Author(s):  
Syazani Darham ◽  
Khadijah Nabilah Mohd Zahri ◽  
Azham Zulkharnain ◽  
Suriana Sabri ◽  
Claudio Gomez-Fuentes ◽  
...  

The extensive industrial use of the heavy metal molybdenum (Mo) has led to an emerging global pollution with its traces that can even be found in Antarctica. In response, a reduction process that transforms hexamolybdate (Mo6+) to a less toxic compound, Mo-blue, using microorganisms provides a sustainable remediation approach. The aim of this study was to investigate the reduction of Mo by a psychrotolerant Antarctic marine bacterium, Marinomonas sp. strain AQ5-A9. Mo reduction was optimised using One-Factor-At-a-Time (OFAT) and Response Surface Methodology (RSM). Subsequently, Mo reduction kinetics were further studied. OFAT results showed that maximum Mo reduction occurred in culture media conditions of pH 6.0 and 50 ppt salinity at 15 °C, with initial sucrose, nitrogen and molybdate concentrations of 2.0%, 3.0 g/L and 10 mM, respectively. Further optimization using RSM identified improved optimum conditions of pH 6.0 and 47 ppt salinity at 16 °C, with initial sucrose, nitrogen and molybdate concentrations of 1.8%, 2.25 g/L and 16 mM, respectively. Investigation of the kinetics of Mo reduction revealed Aiba as the best-fitting model. The calculated Aiba coefficient of maximum Mo reduction rate (µmax) was 0.067 h−1. The data obtained support the potential use of marine bacteria in the bioremediation of Mo.


2021 ◽  
Vol 11 (1) ◽  
pp. 281-293
Author(s):  
Pengfei Li ◽  
Jian Zhang ◽  
Biwei Luo ◽  
Yan Li ◽  
Jun Ji ◽  
...  

Abstract The effects of particle size on the apparent kinetics of carbothermal reduction process of phosphate rock were studied by non-isothermal thermogravimetric analyses. Phosphate rock of various particle size was reacted with coke and silica under high purity argon atmosphere. The apparent kinetic model and parameters of carbothermal reduction reaction of phosphate rock with different particle sizes were derived by combination of model-free (Flynn–Wall–Ozawa, Kissinger–Akahira–Sunose, Tang, Starink) and model-fitting (Coats-Redfern, Master-plots) methods. The results showed that the obtained apparent activation energy of reaction reduces from 371.74 kJ/mol to 321.11 kJ/mol as the particle size of phosphate rock decreasing from 100–150 μm to 38–48 μm. The reaction apparent kinetics was found to follow shrinking-core model and the conversion degree function equation is G ( α ) = 1 − ( 1 − α ) 1 2 G\left( \alpha \right) = 1 - {\left( {1 - \alpha } \right)^{{1 \over 2}}} (α is conversion degree and G(α) is integral form of conversion degree function).


2006 ◽  
Vol 21 (7) ◽  
pp. 1747-1752 ◽  
Author(s):  
J-L. Bobet ◽  
M. Kandavel ◽  
S. Ramaprabhu

Effects of particle size of Cr2O3 catalyst on the hydrogen absorption/desorption kinetics of Mg + 5 wt% Cr2O3 mixtures have been studied. To explain the effect of particle size of Cr2O3 and also to yield information about the role of Cr2O3 during the sorption process, the kinetics data have been analyzed using Avrami–Erofeev rate equations. The activation energies and diffusion coefficients of these mixtures are in the ranges of 50.6–63.2 kJ/mol and 1.2.10−11 to 8.9.10−10 cm2/s, respectively. The addition of nano-oxides led to an increase of the diffusion coefficient of hydrogen by one order of magnitude.


Nanomaterials ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 341
Author(s):  
Tien Hiep Nguyen ◽  
Gopalu Karunakaran ◽  
Yu.V. Konyukhov ◽  
Nguyen Van Minh ◽  
D.Yu. Karpenkov ◽  
...  

This paper presents the synthesis of Fe–Co–Ni nanocomposites by chemical precipitation, followed by a reduction process. It was found that the influence of the chemical composition and reduction temperature greatly alters the phase formation, its structures, particle size distribution, and magnetic properties of Fe–Co–Ni nanocomposites. The initial hydroxides of Fe–Co–Ni combinations were prepared by the co-precipitation method from nitrate precursors and precipitated using alkali. The reduction process was carried out by hydrogen in the temperature range of 300–500 °C under isothermal conditions. The nanocomposites had metallic and intermetallic phases with different lattice parameter values due to the increase in Fe content. In this paper, we showed that the values of the magnetic parameters of nanocomposites can be controlled in the ranges of MS = 7.6–192.5 Am2/kg, Mr = 0.4–39.7 Am2/kg, Mr/Ms = 0.02–0.32, and HcM = 4.72–60.68 kA/m by regulating the composition and reduction temperature of the Fe–Co–Ni composites. Due to the reduction process, drastic variations in the magnetic features result from the intermetallic and metallic face formation. The variation in magnetic characteristics is guided by the reduction degree, particle size growth, and crystallinity enhancement. Moreover, the reduction of the surface spins fraction of the nanocomposites under their growth induced an increase in the saturation magnetization. This is the first report where the influence of Fe content on the Fe–Co–Ni ternary system phase content and magnetic properties was evaluated. The Fe–Co–Ni ternary nanocomposites obtained by co-precipitation, followed by the hydrogen reduction led to the formation of better magnetic materials for various magnetically coupled device applications.


Crystals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 691
Author(s):  
Yugang Zhao ◽  
Zichao Zuo ◽  
Haibo Tang ◽  
Xin Zhang

Icing/snowing/frosting is ubiquitous in nature and industrial processes, and the accretion of ice mostly leads to catastrophic consequences. The existing understanding of icing is still limited, particularly for aircraft icing, where direct observation of the freezing dynamics is inaccessible. In this work, we investigate experimentally the impact and freezing of a water drop onto the supercooled substrate at extremely low vapor pressure, to mimic an aircraft passing through clouds at a relatively high altitude, engendering icing upon collisions with pendant drops. Special attention is focused on the ice coverage induced by an impinging drop, from the perimeter pointing outward along the radial direction. We observed two freezing regimes: (I) spread-recoil-freeze at the substrate temperature of Ts = −15.4 ± 0.2 °C and (II) spread (incomplete)-freeze at the substrate temperature of Ts = −22.1 ± 0.2 °C. The ice coverage is approximately one order of magnitude larger than the frozen drop itself, and counterintuitively, larger supercooling yields smaller ice coverage in the range of interest. We attribute the variation of ice coverage to the kinetics of vapor diffusion in the two regimes. This fundamental understanding benefits the design of new anti-icing technologies for aircraft.


Minerals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 714 ◽  
Author(s):  
Evangelos Petrakis ◽  
Vasiliki Karmali ◽  
Georgios Bartzas ◽  
Konstantinos Komnitsas

This study aims to model grinding of a Polish ferronickel slag and evaluate the particle size distributions (PSDs) of the products obtained after different grinding times. Then, selected products were alkali activated in order to investigate the effect of particle size on the compressive strength of the produced alkali activated materials (AAMs). Other parameters affecting alkali activation, i.e., temperature, curing, and ageing time were also examined. Among the different mathematical models used to simulate the particle size distribution, Rosin–Rammler (RR) was found to be the most suitable. When piecewise regression analysis was applied to experimental data it was found that the particle size distribution of the slag products exhibits multifractal character. In addition, grinding of slag exhibits non-first-order behavior and the reduction rate of each size is time dependent. The grinding rate and consequently the grinding efficiency increases when the particle size increases, but drops sharply near zero after prolonged grinding periods. Regarding alkali activation, it is deduced that among the parameters studied, particle size (and the respective specific surface area) of the raw slag product and curing temperature have the most noticeable impact on the compressive strength of the produced AAMs.


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