scholarly journals A Review on the Fabrication and Reliability of Three-Dimensional Integration Technologies for Microelectronic Packaging: Through-Si-Via and Solder Bumping Process

Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1664
Author(s):  
Do Hoon Cho ◽  
Seong Min Seo ◽  
Jang Baeg Kim ◽  
Sri Harini Rajendran ◽  
Jae Pil Jung

With the continuous miniaturization of electronic devices and the upcoming new technologies such as Artificial Intelligence (AI), Internet of Things (IoT), fifth-generation cellular networks (5G), etc., the electronics industry is achieving high-speed, high-performance, and high-density electronic packaging. Three-dimensional (3D) Si-chip stacking using through-Si-via (TSV) and solder bumping processes are the key interconnection technologies that satisfy the former requirements and receive the most attention from the electronic industries. This review mainly includes two directions to get a precise understanding, such as the TSV filling and solder bumping, and explores their reliability aspects. TSV filling addresses the DRIE (deep reactive ion etching) process, including the coating of functional layers on the TSV wall such as an insulating layer, adhesion layer, and seed layer, and TSV filling with molten solder. Solder bumping processes such as electroplating, solder ball bumping, paste printing, and solder injection on a Cu pillar are discussed. In the reliability part for TSV and solder bumping, the fabrication defects, internal stresses, intermetallic compounds, and shear strength are reviewed. These studies aimed to achieve a robust 3D integration technology effectively for future high-density electronics packaging.

2010 ◽  
Vol 2010 (DPC) ◽  
pp. 001563-001584
Author(s):  
Tamim Sidiki

The continuous trend towards convergence and miniaturization is recently generating significant interest in new technologies for Electronics. This requires the integration of Semiconductors and Magnetics, two entirely different industries with different players in the value chain. In this paper, we demonstrate, a packaging technology which allows three dimensional stacking of Magnets and Semiconductors. We realized the integration of a Semiconductor chip - which provides protection against electro static discharge (ESD) – and a common mode filter (CMF) into one thermoplastic package. For the first time ever, this filter is integrated directly into the thermoplastic part which is used as the substrate, filter and housing at the same time. Laser direct structuring in combination with Stanyl® ForTiiTM as an ultra high performance, entirely halogen-free high temperature thermoplastic omits any wires for the realized coil, and also facilitates high flexibility in design and manufacturing, allowing ultra small footprints and the realization of components suitable for surface mount technology. As an example of this new technology, we demonstrate a component which can provide full ESD protection and common mode filtering for a high speed USB2.0 interface.


Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.


1994 ◽  
Vol 6 (3) ◽  
pp. 225-235 ◽  
Author(s):  
Shinji Sakurai ◽  
Bruce Elliott ◽  
J. Robert Grove

Three-dimensional (3-D) high speed photography was used to record the overarm throwing actions of five open-age, four 18-year-old, six 16-year- old, and six 14-year-old high-performance baseball catchers. The direct linear transformation method was used for 3-D space reconstruction from 2-D images of the catchers throwing from home plate to second base recorded using two phase-locked cameras operating at a nominal rate of 200 Hz. Selected physical capacity measures were also recorded and correlated with ball release speed. In general, anthropometric and strength measures significantly increased through the 14-year-old to open-age classifications, while a range of correlation coefficients from .50 to .84 was recorded between these physical capacities and ball speed at release. While many aspects of the kinematic data at release were similar, the key factors of release angle and release speed varied for the different age groups.


Author(s):  
Jifeng Wang ◽  
Qubo Li ◽  
Norbert Mu¨ller

A mechanical and optimal analyses procedure is developed to assess the stresses and deformations of Novel Wound Composite Axial-Impeller under loading conditions particular to centrifuge. This procedure is based on an analytical method and Finite Element Analysis (FEA, commercial software ANSYS) results. A low-cost, light-weight, high-performance, composite turbomachinery impeller from differently designed patterns will be evaluated. Such impellers can economically enable refrigeration plants using water as a refrigerant (R718). To create different complex patterns of impellers, MATLAB is used for creating the geometry of impellers, and CAD software UG is used to build three-dimensional impeller models. Available loading conditions are: radial body force due to high speed rotation about the cylindrical axis and fluid forces on each blade. Two-dimensional plane stress and three-dimensional stress finite element analysis are carried out using ANSYS to validate these analytical mechanical equations. The von Mises stress is investigated, and maximum stress and Tsai-Wu failure criteria are applied for composite material failure, and they generally show good agreement.


1993 ◽  
Vol 04 (03) ◽  
pp. 283-299
Author(s):  
T. M. LIU ◽  
R. G. SWARTZ ◽  
T.Y. CHIU

With the increasing maturity of conventional Bipolar-CMOS (BiCMOS) technologies, a new category of BiCMOS called "ECL-BiCMOS" or high performance BiCMOS technology has emerged. These ECL-BiCMOS technologies offer not only high density CMOS capability, but also feature high speed bipolar devices for emitter couple logic (ECL) and mixed analog/digital applications. Since many process requirements of advanced bipolar technology differ from those of CMOS, to fabricate high speed bipolar devices without compromising CMOS performance is the primary challenge. In this paper, we discuss key process integration issues and review various approaches. In particular, we describe a recently developed half-micron super self-aligned BiCMOS technology. Together with high density/high speed CMOS, multi-GHz communication bipolar circuit results are presented to show the potential of high performance BiCMOS technology.


2011 ◽  
Vol 337 ◽  
pp. 46-49
Author(s):  
Li Hua Song ◽  
Jun Yuan Kang

In accordance with the latest development direction in the filed of strengthening the heat transfer technology of strengthening the heat transfer on division of strengthening heat transfer by international authoritative Professor A.E. Bergle), including 3D(three-dimensional) heat transfer of ultra-high performance improved in the fins of the design and analysis; 3D heat transfer strengthening of the plowing process mechanism the flexibility ,high speed and high precision of gathered tools and the realization of a 3D digital design and manufacturing . It also researches on the influential law of process parameters on the formation of the fin. It is shown that the whole fin-forming process can be classified into three stages:plowing,heaving and fins forming, and that the front angle,plowing depth and the plowing speed are the main factors influencing the fin forming. Moreover,within a certain range,the height of fin increases with the front angle and the plowing depth.


Nano Letters ◽  
2011 ◽  
Vol 11 (8) ◽  
pp. 3413-3419 ◽  
Author(s):  
Jian Shi ◽  
Yukihiro Hara ◽  
Chengliang Sun ◽  
Marc A. Anderson ◽  
Xudong Wang

2002 ◽  
Vol 2 (1) ◽  
pp. 63-69 ◽  
Author(s):  
O. Hoyer ◽  
J. Clasen

The new plant for the treatment of water from the Wahnbach-reservoir went into operation at Siegburg, Germany in 2001. It will have a capacity of 3,600 to 4,800 m3/h and is intended for drinking water supply of the Bonn region. The relatively simple water treatment process achieves its high performance and safety from the sophisticated process layout and control developed from 40 years of research and experience at the Wahnbach Reservoir Association. According to temporal needs permanganate and/or powdered activated carbon can be applied for pretreatment. Flocculation is either possible with Al3+- or Fe3+-salt solutions introduced by optimized flash-mixing and destabilization. Immediately afterwards at the inlet into the 12 aggregation and filtration trains it is possible to inactivate motile planktonic organisms by means of cavitation fields generated by ultrasound at 40 kHz. In the following aggregation step flocs are generated tailored to optimum retention in the double media filters which are regenerated via high speed build-up backwashing. Release of plankton and microorganisms accumulated in the filter bed by motile plankton is inhibited by the ultrasound treatment. A continuously high filtrate quality is achieved by stacked filter-runs of the 12 filters adapted to the water quality with backwashes graded at equal time intervals after identical filter-run times, a filter to waste period after backwash first filtrate separation and permanent turbidity monitoring at the individual filtrate outlets. Disinfection is achieved with 3 closed UV-systems equipped, performance tested and certified according to the DVGW technical standard W 294 and is followed by conventional. de-acidification with addition of lime water. The paper will describe and explain the process concept which has been worked out and validated by WTV within the framework of several research projects.


2013 ◽  
Vol 10 (82) ◽  
pp. 20121028 ◽  
Author(s):  
Egon Heiss ◽  
Nikolay Natchev ◽  
Michaela Gumpenberger ◽  
Anton Weissenbacher ◽  
Sam Van Wassenbergh

During the evolutionary transition from fish to tetrapods, a shift from uni- to bidirectional suction feeding systems followed a reduction in the gill apparatus. Such a shift can still be observed during metamorphosis of salamanders, although many adult salamanders retain their aquatic lifestyle and feed by high-performance suction. Unfortunately, little is known about the interplay between jaws and hyobranchial motions to generate bidirectional suction flows. Here, we study the cranial morphology, as well as kinematic and hydrodynamic aspects related to prey capture in the Chinese giant salamander ( Andrias davidianus ). Compared with fish and previously studied amphibians, A. davidianus uses an alternative suction mechanism that mainly relies on accelerating water by separating the ‘plates’ formed by the long and broad upper and lower jaw surfaces. Computational fluid dynamics simulations, based on three-dimensional morphology and kinematical data from high-speed videos, indicate that the viscerocranial elements mainly serve to accommodate the water that was given a sufficient anterior-to-posterior impulse beforehand by powerful jaw separation. We hypothesize that this modified way of generating suction is primitive for salamanders, and that this behaviour could have played an important role in the evolution of terrestrial life in vertebrates by releasing mechanical constraints on the hyobranchial system.


2021 ◽  
pp. 109963622110305
Author(s):  
Youming Chen ◽  
Raj Das

In this work, polymeric foam thermoforming, foam injection moulding, bead foaming and film foaming were reviewed in an effort to explore feasible processes to manufacture sandwich structures of complex geometry for automotive applications. Injection moulded foams generally suffer from high density, poor cell morphologies and unnecessary skin layers. Foamable films currently available are pressure-induced. In order for foamable films to produce foam, high uniformly-distributed pressure needs to be applied, which makes it difficult to manufacture foam parts of three-dimensional complex geometry with foamable films. The majority of commercial high-performance foam cores can be thermoformed. Ideally, thermoformed foam cores would have good mechanical properties if high-performance foam sheets are used. However, the mechanical properties of foams might be reduced during the process of thermoforming, especially around corners. Bead foaming offers a high level of freedom in foam geometry to be moulded, and inserts can be integrated into foam cores during the process of moulding. Moreover, foam cores with high density in high stressed areas and low density in low stressed areas can be manufactured with foam beads of different densities. However, due to nonhomogeneous degree of fusion and weak bonds and voids between beads, bead foams generally show mechanical properties lower than their block counterpart. Relatively speaking, thermoforming with high-performance foam sheets and moulding with high-performance foam beads hold great potentials for mass production of sandwich cores of complex geometry for automotive applications. However, further investigation on the mechanical properties of thermoformed foams and high-performance bead foams is still in need to confirm their suitability.


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