Research on Key Technology of Ultra-High 3D Strengthening Heat Transfer in Plow Machining

2011 ◽  
Vol 337 ◽  
pp. 46-49
Author(s):  
Li Hua Song ◽  
Jun Yuan Kang

In accordance with the latest development direction in the filed of strengthening the heat transfer technology of strengthening the heat transfer on division of strengthening heat transfer by international authoritative Professor A.E. Bergle), including 3D(three-dimensional) heat transfer of ultra-high performance improved in the fins of the design and analysis; 3D heat transfer strengthening of the plowing process mechanism the flexibility ,high speed and high precision of gathered tools and the realization of a 3D digital design and manufacturing . It also researches on the influential law of process parameters on the formation of the fin. It is shown that the whole fin-forming process can be classified into three stages:plowing,heaving and fins forming, and that the front angle,plowing depth and the plowing speed are the main factors influencing the fin forming. Moreover,within a certain range,the height of fin increases with the front angle and the plowing depth.

1994 ◽  
Vol 6 (3) ◽  
pp. 225-235 ◽  
Author(s):  
Shinji Sakurai ◽  
Bruce Elliott ◽  
J. Robert Grove

Three-dimensional (3-D) high speed photography was used to record the overarm throwing actions of five open-age, four 18-year-old, six 16-year- old, and six 14-year-old high-performance baseball catchers. The direct linear transformation method was used for 3-D space reconstruction from 2-D images of the catchers throwing from home plate to second base recorded using two phase-locked cameras operating at a nominal rate of 200 Hz. Selected physical capacity measures were also recorded and correlated with ball release speed. In general, anthropometric and strength measures significantly increased through the 14-year-old to open-age classifications, while a range of correlation coefficients from .50 to .84 was recorded between these physical capacities and ball speed at release. While many aspects of the kinematic data at release were similar, the key factors of release angle and release speed varied for the different age groups.


Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1664
Author(s):  
Do Hoon Cho ◽  
Seong Min Seo ◽  
Jang Baeg Kim ◽  
Sri Harini Rajendran ◽  
Jae Pil Jung

With the continuous miniaturization of electronic devices and the upcoming new technologies such as Artificial Intelligence (AI), Internet of Things (IoT), fifth-generation cellular networks (5G), etc., the electronics industry is achieving high-speed, high-performance, and high-density electronic packaging. Three-dimensional (3D) Si-chip stacking using through-Si-via (TSV) and solder bumping processes are the key interconnection technologies that satisfy the former requirements and receive the most attention from the electronic industries. This review mainly includes two directions to get a precise understanding, such as the TSV filling and solder bumping, and explores their reliability aspects. TSV filling addresses the DRIE (deep reactive ion etching) process, including the coating of functional layers on the TSV wall such as an insulating layer, adhesion layer, and seed layer, and TSV filling with molten solder. Solder bumping processes such as electroplating, solder ball bumping, paste printing, and solder injection on a Cu pillar are discussed. In the reliability part for TSV and solder bumping, the fabrication defects, internal stresses, intermetallic compounds, and shear strength are reviewed. These studies aimed to achieve a robust 3D integration technology effectively for future high-density electronics packaging.


Author(s):  
Jifeng Wang ◽  
Qubo Li ◽  
Norbert Mu¨ller

A mechanical and optimal analyses procedure is developed to assess the stresses and deformations of Novel Wound Composite Axial-Impeller under loading conditions particular to centrifuge. This procedure is based on an analytical method and Finite Element Analysis (FEA, commercial software ANSYS) results. A low-cost, light-weight, high-performance, composite turbomachinery impeller from differently designed patterns will be evaluated. Such impellers can economically enable refrigeration plants using water as a refrigerant (R718). To create different complex patterns of impellers, MATLAB is used for creating the geometry of impellers, and CAD software UG is used to build three-dimensional impeller models. Available loading conditions are: radial body force due to high speed rotation about the cylindrical axis and fluid forces on each blade. Two-dimensional plane stress and three-dimensional stress finite element analysis are carried out using ANSYS to validate these analytical mechanical equations. The von Mises stress is investigated, and maximum stress and Tsai-Wu failure criteria are applied for composite material failure, and they generally show good agreement.


1995 ◽  
Vol 117 (2) ◽  
pp. 248-254 ◽  
Author(s):  
C. Hu¨rst ◽  
A. Schulz ◽  
S. Wittig

The present study compares measured and computed heat transfer coefficients for high-speed boundary layer nozzle flows under engine Reynolds number conditions (U∞=230 ÷ 880 m/s, Re* = 0.37 ÷ 1.07 × 106). Experimental data have been obtained by heat transfer measurements in a two-dimensional, nonsymmetric, convergent–divergent nozzle. The nozzle wall is convectively cooled using water passages. The coolant heat transfer data and nozzle surface temperatures are used as boundary conditions for a three-dimensional finite-element code, which is employed to calculate the temperature distribution inside the nozzle wall. Heat transfer coefficients along the hot gas nozzle wall are derived from the temperature gradients normal to the surface. The results are compared with numerical heat transfer predictions using the low-Reynolds-number k–ε turbulence model by Lam and Bremhorst. Influence of compressibility in the transport equations for the turbulence properties is taken into account by using the local averaged density. The results confirm that this simplification leads to good results for transonic and low supersonic flows.


Author(s):  
M.A. Baburin ◽  
V.D. Baskakov ◽  
S.V. Eliseev ◽  
K.A. Karnaukhov ◽  
V.A. Tarasov

The main factors controlling the formation of the stern of explosively formed projectiles are investigated using numerical calculations in a three-dimensional formulation of a problem. To form folds in the stern, it is proposed to use thin-walled spherical segments with a peripheral thickness deviation in terms of decreasing or increasing with respect to the thickness in the central part. The configurations of explosively formed projectiles with inclined folds in the stern are shown, and it is proposed to describe the fold inclination by two angles of its position. The effect of folds in the stern on the change in aerodynamic coefficients for a wide range of angle of attack is numerically studied. The angular velocity of the axial rotation of explosively formed projectiles with inclined folds in the stern is estimated based on the Newton method and considering the angles of its position. The results obtained are of interest to specialists working in the field of physics of explosion and high-speed impact, as well as those dealing with aerodynamics of aircrafts, mainly of axisymmetric shape


Author(s):  
Ramesh Narayanaswamy ◽  
Tilak T. Chandratilleke ◽  
Andrew J. L. Foong

Efficient cooling techniques are one of the critical design requirements for maintaining reliable operational characteristics of modern, miniaturised high performance electronic components. Microchannel heat sinks form an integral part of most devices used for thermal management in electronic equipment cooling. A microchannel of square cross section, having internal longitudinal fins is considered for analysis. A numerical study is carried out to investigate the fluid flow and heat transfer characteristics. Three-dimensional numerical simulations are performed on the microchannel in the presence of a hydrodynamically developed, thermally developing laminar flow. Further on, a thermodynamic analysis is carried out, for a range of fin heights and thermophysical parameters, in order to obtain the irreversibilities due to heat transfer and fluid flow within the microchannel. An optimum fin height, corresponding to the thermodynamically optimum conditions that minimize the entropy generation rates has been obtained. The effect of the presence of internal fins on the entropy generated due to heat transfer, fluid friction, and the total entropy generation is also provided.


Author(s):  
Dongsheng Wen ◽  
Yulong Ding

Thermal management is one of the greatest challenges in maintaining the functionality and reliability of high-speed micro-electronic systems such as MEMS and NEMS. This requires development of high performance heat transfer media, which can not only flow through micro- and nano-channels under local operating conditions, but also carry as more heat as possible out of the system. Recent work has shown that suspensions of nanoparticles with a size considerably smaller that 100nm but with thermal conductivity orders of magnitudes higher that the base liquids have a greater potential as a high energy carrier for the micro- and nano-systems. However, it is also known that particles in a suspension undergoing a shearing action may migrate, hence lead to non-uniformity. This indicates that the efficiency of heat transfer in the micro- and nano-channels may not be as superior as expected, which bears significance to the system design and operation. This work aims at addressing this issue by examine the effect of particle migration on heat transfer in small channels. This involves development of both flow and heat transfer models, and numerical solution to the models. The flow model takes into account the effects of the shear-induced and viscosity gradient-induced particle migrations, as well as self-diffusion due to the Brownian motion, which is coupled with an energy equation. The results show that particle migration leads to concentration of particles in the wall region can be much lower than that in the core region. Particle migration is also shown to increase the Nusselt number under both constant temperature and constant heat flux conditions.


Author(s):  
Matthew McCormack ◽  
Fengzhou Fang ◽  
Jufan Zhang

AbstractConjugate heat transfer is numerically investigated using a three-dimensional computational fluid dynamics approach in various microchannel geometries to identify a high-performance cooling method for piezoelectric ceramic stacks and spindle units in high-precision machines. Straight microchannels with rectangular cross sections are first considered, showing the performance limitations of decreasing the size of the microchannels, so other solutions are needed for high applied heat fluxes. Next, many microchannel designs, focusing on streamwise geometric variation, are compared to straight channels to assess their performances. Sinusoidally varying channels produce the highest heat transfer rates of those studied. Thus, their optimization is considered at a channel width and height of 35 and 100 μm, respectively. Heat transfer increases as the amplitude and spatial frequencies of the channels increase due to increased interfacial surface area and enhanced Dean flow. The highest performance efficiencies are observed at intermediate levels of amplitude and frequency, with efficiency decreasing as these geometric parameters are increased further at the onset of flow separation. The sinusoidal channel geometries are then optimized with respect to minimizing the system’s pressure drop for all applied heat fluxes between 5690 and 6510 kW/m2. Doing so created an optimal geometry curve and showed that all geometries in this region had amplitudes close to 40 μm. Therefore, imposing a fixed heat flux requirement for a case study of cooling piezoelectric ceramics, the optimized sinusoidal geometry decreases the system pressure drop by 79% relative to a straight channel while maintaining a larger minimum feature size.


2020 ◽  
Vol 10 (3) ◽  
pp. 1112 ◽  
Author(s):  
Ali Yahyaee ◽  
Amir Bahman ◽  
Frede Blaabjerg

For reliability and thermal management of power devices, the most frequently used technique is to employ heatsinks. In this work, a new configuration of offset strip fin heatsink based on using the concept of curvy fins and U-turn is proposed with the aim of improving the heat transfer performance. With this aim, a three-dimensional model of heatsink with Silicon Insulated-Gate Bipolar Transistors (IGBTs) and diodes, solder, Direct Bonded Copper (DBC) substrate, baseplate and thermal grease is developed. Richardson’s extrapolation is used for increasing the accuracy of the numerical simulations and to validate the simulations. To study the effectiveness of the new offset design, results are compared with conventional offset strip fin heatsink. Results show that in aspects of design of heatsinks (including heat transfer coefficient, maximum chip temperature and thermal resistance), the new introduced model has advantages compared to the conventional offset strip fin design. These enhancements are caused by the combination of the longer coolant passage in the heatsink associated with generation of disturbance and recirculation areas along the curvy fins, creation of centrifugal forces in the U-turn, and periodic breaking up boundary layers. Also, it is shown that due to narrower passage and back-and-forth route, the new introduced design can handle the hot spots better than conventional design.


2013 ◽  
Vol 10 (82) ◽  
pp. 20121028 ◽  
Author(s):  
Egon Heiss ◽  
Nikolay Natchev ◽  
Michaela Gumpenberger ◽  
Anton Weissenbacher ◽  
Sam Van Wassenbergh

During the evolutionary transition from fish to tetrapods, a shift from uni- to bidirectional suction feeding systems followed a reduction in the gill apparatus. Such a shift can still be observed during metamorphosis of salamanders, although many adult salamanders retain their aquatic lifestyle and feed by high-performance suction. Unfortunately, little is known about the interplay between jaws and hyobranchial motions to generate bidirectional suction flows. Here, we study the cranial morphology, as well as kinematic and hydrodynamic aspects related to prey capture in the Chinese giant salamander ( Andrias davidianus ). Compared with fish and previously studied amphibians, A. davidianus uses an alternative suction mechanism that mainly relies on accelerating water by separating the ‘plates’ formed by the long and broad upper and lower jaw surfaces. Computational fluid dynamics simulations, based on three-dimensional morphology and kinematical data from high-speed videos, indicate that the viscerocranial elements mainly serve to accommodate the water that was given a sufficient anterior-to-posterior impulse beforehand by powerful jaw separation. We hypothesize that this modified way of generating suction is primitive for salamanders, and that this behaviour could have played an important role in the evolution of terrestrial life in vertebrates by releasing mechanical constraints on the hyobranchial system.


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