scholarly journals Effect of Preheating on Martensitic Transformation in the Laser Beam Welded AH36 Steel Joint: A Numerical Study

Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 127
Author(s):  
Lei Wang ◽  
He Li ◽  
Yong Huang ◽  
Kehong Wang ◽  
Ming Zhou

In this work, the effects of preheating temperatures on martensitic transformations in a laser beam-welded AH36 steel joint were observed using a numerical study. In the same weld, the martensitic contents increased slightly from the upper area, the middle area to the lower area, and simulated martensite contents in the fusion zone were slightly lower than that in the HAZ (Heat Affected Zone). Under different preheating temperatures, simulated martensitic contents decrease with the increase of the preheating temperature. According to the simulated results, the average cooling rate and the CCT (Continuous Cooling Transformation) diagram were drawn to analyze the relationships between preheating temperatures and martensitic transformations. Simulated martensitic contents agreed well with the experimental metallographic microstructures. Moreover, the measured microhardness was reduced with the increasing preheating temperature, and measured microhardness in HAZ was higher than that in the fusion zone. The accuracy of the simulation results was further confirmed. The main significance of this work is to provide a numerical model to design martensitic contents in order to control the performances of the weld, avoiding many tests.

2017 ◽  
Vol 53 (2) ◽  
Author(s):  
V. V. Trandafilov ◽  
M. G. Khmelniuk

Plate-fin heat exchangers are widely used in refrigeration technique. They are popular because of their compactness and excellent heat transfer performance. Here we present a numerical model for the development, research and optimization of a plate-fin heat exchanger for a rotary-vane gas refrigeration machine. The method of analysis by graphic method of plate - fin heat exchanger is proposed. The model describes the effects of secondary parameters such as axial thermal conductivity through a metal matrix of the heat exchanger. The influence of geometric parameters and heat transfer coefficient is studied. Graphs of dependences of length, efficiency of a fin and pressure drop in a heat exchanger on the thickness of the fin and the number of fins per meter are obtained. To analyze the results of numerical simulation, the heat exchanger was designed in the Aspen HYSYS program. The simulation results show that the total deviation from the proposed numerical model is not more than 15%. 


2012 ◽  
Vol 209-211 ◽  
pp. 751-754
Author(s):  
Ming Jin Zhang ◽  
Hua Qing Zhang ◽  
Yan Hua Yang

The waterway of Jiangxinzhou to Wujiang section is the only hindering navigation section in Wuhu to Nanjing of the lower reaches of the Yangtze River. Because of the unsteadiness of the main stream, the navigation condition in this section tends to worse, in which the regulation work is sorely needed and more important. The major problem for channel regulation in this section is the design of regulation project. In this paper, the 2D numerical model for simulating the flow and sediment in the waterway of Jiangxinzhou-Wujiang section is used to analyze these questions. From the numerical simulation results, we know that the overall navigation regulation project can solve the problem of hindering navigation.


2017 ◽  
Vol 57 (2) ◽  
pp. 78
Author(s):  
Josef Bradáč ◽  
Jaromír Moravec

This paper is focused on welding with a consumable electrode in a gas shield atmosphere and its main aim is to show the influence of selected processes and technological parameters on the geometry of the weld pool in terms of theoretical and experimental views. For this purpose, the parametric areas defined by the change of the welding current and welding rate were determined. Apart from the influence of these parametric areas, the influence of other technological input variables, including the wire diameter and preheating temperature, was also studied. The experimentally obtained geometric data of the weld pool can be used for technological welding procedures WPS and especially for simulation calculations to obtain a more accurate numerical model of the heat source. This makes it possible to get accurate simulation results and to better understand the impact of other variables that influence the welding process. This all helps to the optimization of the welding process for several applications.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 875
Author(s):  
Jie Wu ◽  
Yuri Hovanski ◽  
Michael Miles

A finite element model is proposed to investigate the effect of thickness differential on Limiting Dome Height (LDH) testing of aluminum tailor-welded blanks. The numerical model is validated via comparison of the equivalent plastic strain and displacement distribution between the simulation results and the experimental data. The normalized equivalent plastic strain and normalized LDH values are proposed as a means of quantifying the influence of thickness differential for a variety of different ratios. Increasing thickness differential was found to decrease the normalized equivalent plastic strain and normalized LDH values, this providing an evaluation of blank formability.


Author(s):  
Tong Li ◽  
Yibin Wang ◽  
Ning Zhao

The simple frigate shape (SFS) as defined by The Technical Co-operative Program (TTCP), is a simplified model of the frigate, which helps to investigate the basic flow fields of a frigate. In this paper, the flow fields of the different modified SFS models, consisting of a bluff body superstructure and the deck, were numerically studied. A parametric study was conducted by varying both the superstructure length L and width B to investigate the recirculation zone behind the hangar. The size and the position of the recirculation zones were compared between different models. The numerical simulation results show that the size and the location of the recirculation zone are significantly affected by the superstructure length and width. The results obtained by Reynolds-averaged Navier-Stokes method were also compared well with both the time averaged Improved Delayed Detached-Eddy Simulation results and the experimental data. In addition, by varying the model size and inflow velocity, various flow fields were numerically studied, which indicated that the changing of Reynolds number has tiny effect on the variation of the dimensionless size of the recirculation zone. The results in this study have certain reference value for the design of the frigate superstructure.


2020 ◽  
Vol 9 (1) ◽  
pp. 27
Author(s):  
Hitoshi Tanaka ◽  
Nguyen Xuan Tinh ◽  
Xiping Yu ◽  
Guangwei Liu

A theoretical and numerical study is carried out to investigate the transformation of the wave boundary layer from non-depth-limited (wave-like boundary layer) to depth-limited one (current-like boundary layer) over a smooth bottom. A long period of wave motion is not sufficient to induce depth-limited properties, although it has simply been assumed in various situations under long waves, such as tsunami and tidal currents. Four criteria are obtained theoretically for recognizing the inception of the depth-limited condition under waves. To validate the theoretical criteria, numerical simulation results using a turbulence model as well as laboratory experiment data are employed. In addition, typical field situations induced by tidal motion and tsunami are discussed to show the usefulness of the proposed criteria.


Nanomaterials ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 125
Author(s):  
Eduardo Freitas ◽  
Pedro Pontes ◽  
Ricardo Cautela ◽  
Vaibhav Bahadur ◽  
João Miranda ◽  
...  

This study addresses the combination of customized surface modification with the use of nanofluids, to infer on its potential to enhance pool-boiling heat transfer. Hydrophilic surfaces patterned with superhydrophobic regions were developed and used as surface interfaces with different nanofluids (water with gold, silver, aluminum and alumina nanoparticles), in order to evaluate the effect of the nature and concentration of the nanoparticles in bubble dynamics and consequently in heat transfer processes. The main qualitative and quantitative analysis was based on extensive post-processing of synchronized high-speed and thermographic images. To study the nucleation of a single bubble in pool boiling condition, a numerical model was also implemented. The results show an evident benefit of using biphilic patterns with well-established distances between the superhydrophobic regions. This can be observed in the resulting plot of the dissipated heat flux for a biphilic pattern with seven superhydrophobic spots, δ = 1/d and an imposed heat flux of 2132 w/m2. In this case, the dissipated heat flux is almost constant (except in the instant t* ≈ 0.9 when it reaches a peak of 2400 W/m2), whilst when using only a single superhydrophobic spot, where the heat flux dissipation reaches the maximum shortly after the detachment of the bubble, dropping continuously until a new necking phase starts. The biphilic patterns also allow a controlled bubble coalescence, which promotes fluid convection at the hydrophilic spacing between the superhydrophobic regions, which clearly contributes to cool down the surface. This effect is noticeable in the case of employing the Ag 1 wt% nanofluid, with an imposed heat flux of 2132 W/m2, where the coalescence of the drops promotes a surface cooling, identified by a temperature drop of 0.7 °C in the hydrophilic areas. Those areas have an average temperature of 101.8 °C, whilst the average temperature of the superhydrophobic spots at coalescence time is of 102.9 °C. For low concentrations as the ones used in this work, the effect of the nanofluids was observed to play a minor role. This can be observed on the slight discrepancy of the heat dissipation decay that occurred in the necking stage of the bubbles for nanofluids with the same kind of nanoparticles and different concentration. For the Au 0.1 wt% nanofluid, a heat dissipation decay of 350 W/m2 was reported, whilst for the Au 0.5 wt% nanofluid, the same decay was only of 280 W/m2. The results of the numerical model concerning velocity fields indicated a sudden acceleration at the bubble detachment, as can be qualitatively analyzed in the thermographic images obtained in this work. Additionally, the temperature fields of the analyzed region present the same tendency as the experimental results.


Water ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 2511
Author(s):  
Jintao Liu ◽  
Di Xu ◽  
Shaohui Zhang ◽  
Meijian Bai

This paper investigates the physical processes involved in the water filling and air expelling process of a pipe with multiple air valves under water slow filling condition, and develops a fully coupledwater–air two-phase stratified numerical model for simulating the process. In this model, the Saint-Venant equations and the Vertical Average Navier–Stokes equations (VANS) are respectively applied to describe the water and air in pipe, and the air valve model is introduced into the VANS equations of air as the source term. The finite-volume method and implicit dual time-stepping method (IDTS) with two-order accuracy are simultaneously used to solve this numerical model to realize the full coupling between water and air movement. Then, the model is validated by using the experimental data of the pressure evolution in pipe and the air velocity evolution of air valves, which respectively characterize the water filling and air expelling process. The results show that the model performs well in capturing the physical processes, and a reasonable agreement is obtained between numerical and experimental results. This agreement demonstrates that the proposed model in this paper offers a practical method for simulating water filling and air expelling process in a pipe with multiple air valves under water slow filling condition.


Author(s):  
Yanxia Li ◽  
Zhongliang Liu ◽  
Yan Wang ◽  
Jiaming Liu

A numerical model on methane/air combustion inside a small Swiss-roll combustor was set up to investigate the flame position of small-scale combustion. The simulation results show that the combustion flame could be maintained in the central area of the combustor only when the speed and equivalence ratio are all within a narrow and specific range. For high inlet velocity, the combustion could be sustained stably even with a very lean fuel and the flame always stayed at the first corner of reactant channel because of the strong convection heat transfer and preheating. For low inlet velocity, small amounts of fuel could combust stably in the central area of the combustor, because heat was appropriately transferred from the gas to the inlet mixture. Whereas, for the low premixed gas flow, only in certain conditions (Φ = 0.8 ~ 1.2 when ν0 = 1.0m/s, Φ = 1.0 when ν0 = 0.5m/s) the small-scale combustion could be maintained.


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