scholarly journals Functionalization of Silica Nanoparticles to Improve Crosslinking Degree, Insulation Performance and Space Charge Characteristics of UV-initiated XLPE

Molecules ◽  
2020 ◽  
Vol 25 (17) ◽  
pp. 3794
Author(s):  
Yu-Wei Fu ◽  
Yong-Qi Zhang ◽  
Wei-Feng Sun ◽  
Xuan Wang
Keyword(s):  
Space Charge ◽  
Silica Nanoparticles ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
High Dispersion ◽  
Polyethylene Matrix ◽  
Crosslinking Degree ◽  
Developed Surface ◽  
High Efficient ◽  
Insulation Performance

In order to inhibit the outward-migrations of photo-initiator molecules in the ultraviolet-initiated crosslinking process and simultaneously improve the crosslinking degree and dielectric properties of crosslinked polyethylene (XLPE) materials, we have specifically developed surface-modified-SiO2/XLPE nanocomposites with the silica nanofillers that have been functionalized through chemical surface modifications. With the sulfur-containing silanes and 3-mercaptopropyl trimethoxy silane (MPTMS), the functional monomers of auxiliary crosslinker triallyl isocyanurate (TAIC) have been successfully grafted on the silica surface through thiol–ene click chemistry reactions. The grafted functional groups are verified by molecular characterizations of Fourier transform infrared spectra and nuclear magnetic resonance hydrogen spectra. Scanning electronic microscopy (SEM) indicates that the functionalized silica nanoparticles have been filled into polyethylene matrix with remarkably increased dispersivity compared with the neat silica nanoparticles. Under ultraviolet (UV) irradiation, the high efficient crosslinking reactions of polyethylene molecules are facilitated by the auxiliary crosslinkers that have been grafted onto the surfaces of silica nanofillers in polyethylene matrix. With the UV-initiated crosslinking technique, the crosslinking degree, insulation performance, and space charge characteristics of SiO2/XLPE nanocomposites are investigated in comparison with the XLPE material. Due to the combined effects of the high dispersion of nanofillers and the polar-groups of TAIC grafted on the surfaces of SiO2 nanofillers, the functionlized-SiO2/XLPE nanocomposite with an appropriate filling content represents the most preferable crosslinking degree with multiple improvements in the space charge characteristics and direct current dielectric breakdown strength. Simultaneously employing nanodielectric technology and functional-group surface modification, this study promises a modification strategy for developing XLPE nanocomposites with high mechanical and dielectric performances.

Ameliorated Dielectric Performances of UV-Initiated Auxiliary Crosslinking Polyethylene

2021 ◽  
Vol 16 (7) ◽  
pp. 1037-1046
Author(s):  
Ming-Hao Lv ◽  
Wei-Chao Zhang ◽  
Wei Guo ◽  
Liang Du
Keyword(s):  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Electrical Conductance ◽  
Polyethylene Matrix ◽  
Crosslinking Degree ◽  
Insulation Materials ◽  
Crosslinking Process ◽  
High Level ◽  
Crosslinking Reactions ◽  
Xlpe Insulation

In photon-initiated crosslinking reactions of polyethylene molecules, the auxiliary crosslinkers in form of either monomer or homopolymer will cause bridging connections between polymeric molecules by transforming the irradiated photon energy to chemical energy under the assistance of photon-initiators, which can improve photon-initiation quantum efficiency and crosslinking uniformity. In the present study, the auxiliary crosslinkers of TAIC, TAC and TMPTA combining the macromolecular photon-initiator of BPL are employed into the ultraviolet (UV)-initiation technology to develop high-level crosslinked polyethylene (XLPE) insulation materials, whilst elucidating the structural and electrical mechanisms of the dielectric amelioration deriving from auxiliary crosslinking schemes. The specified photosensitive auxiliary crosslinkers can chemically bridge polyethylene molecules in the UV-initiated polyethylene crosslinking process, which can effectively promote polyethylene crosslinking degree but will slightly abate polyethylene crystallinity. Whereas, the orientation polarization and relaxation of molecular electric-dipoles on auxiliary crosslinkers cause additional dielectric permittivity and loss respectively, which will probably reduce insulation performances of XLPE. By contrast to XLPE benchmark, especially for grafting auxiliary crosslinker TAIC with the multiple-coupling carbonyl groups in a ring-conjugation, the preferable deep charge-traps can be introduced into polyethylene matrix to effectively improve electrical conductance and AC dielectric breakdown strength. This study provides experimental basis for developing the photon-initiated XLPE insulation materials with advanced dielectric performances required for manufacturing high-voltage grade cables.

scholarly journals Enhanced Insulation Performances of Crosslinked Polyethylene Modified by Chemically Grafting Chloroacetic Acid Allyl Ester

Polymers ◽  
2019 ◽  
Vol 11 (4) ◽  
pp. 592 ◽  
Author(s):  
Xin-Dong Zhao ◽  
Wei-Feng Sun ◽  
Hong Zhao
Keyword(s):  
Space Charge ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Chloroacetic Acid ◽  
Dielectric Materials ◽  
Electrical Insulation ◽  
Polar Group ◽  
Charge Accumulation ◽  
Allyl Ester ◽  
Electrical Insulation Properties

Modified crosslinked polyethylene (XLPE) with appreciably enhanced DC electrical insulation properties has been developed by chemical modification of grafting chloroacetic acid allyl ester (CAAE), exploring the trapping mechanism of charge transport inhibition. The bound state traps deriving from grafted molecule are analyzed by first-principles calculations, in combination with the electrical DC conductivity and dielectric breakdown strength experiments to study the underlying mechanism of improving the electrical insulation properties. In contrast to pure XLPE, the XLPE-graft-CAAE represents significantly suppressed space charge accumulation, increased breakdown strength, and reduced conductivity. The substantial deep traps are generated in XLPE-graft-CAAE molecules by polar group of grafted CAAE and accordingly decrease charge mobility and raise charge injection barrier, consequently suppressing space charge accumulation and charge carrier transport. The well agreement of experiments and quantum mechanics calculations suggests a prospective material modification strategy for achieving high-voltage polymer dielectric materials without nanotechnology difficulties as for nanodielectrics.

scholarly journals Ameliorated Electrical-Tree Resistant Characteristics of UV-Initiated Cross-Linked Polyethylene Nanocomposites with Surface-Functionalized Nanosilica

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 313 ◽  
Author(s):  
Yong-Qi Zhang ◽  
Ping-Lan Yu ◽  
Wei-Feng Sun ◽  
Xuan Wang
Keyword(s):  
Fractal Dimension ◽  
Electric Fields ◽  
Tree Growth ◽  
Electrical Resistance ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Sio2 Nanoparticles ◽  
Polyethylene Matrix ◽  
Electrical Tree ◽  
Electrical Trees

Given the high interest in promoting crosslinking efficiency of ultraviolet-initiated crosslinking technique and ameliorating electrical resistance of crosslinked polyethylene (XLPE) materials, we have developed the funcionalized-SiO2/XLPE nanocomposites by chemically grafting auxiliary crosslinkers onto nanosilica surfaces. Trimethylolpropane triacrylate (TMPTA) as an effective auxiliary crosslinker for polyethylene is grafted successfully on nanosilica surfaces through thiolene-click chemical reactions with coupling agents of sulfur silanes and 3-mercaptopropyl trimethoxy silane (MPTMS), as characterized by nuclear magnetic resonance and Fourier transform infrared spectroscopy. The functionalized SiO2 nanoparticles could be dispersively filled into polyethylene matrix even at a high filling content that would generally produce agglomerations of neat SiO2 nanofillers. Ultraviolet-initiated polyethylene crosslinking reactions are efficiently stimulated by TMPTA grafted onto surfaces of SiO2 nanofillers, averting thermal migrations out of polyethylene matrix. Electrical-tree pathways and growth mechanism are specifically investigated by elucidating the microscopic tree-morphology with fractal dimension and simulating electric field distributions with finite-element method. Near nano-interfaces where the shielded-out electric fluxlines concentrate, the highly enhanced electric fields will stimulate partial discharging and thus lead to the electrical-trees being able to propagate along the routes between nanofillers. Surface-modified SiO2 nanofillers evidently elongate the circuitous routes of electrical-tree growth to be restricted from directly developing toward ground electrode, which accounts for the larger fractal dimension and shorter length of electrical-trees in the functionlized-SiO2/XLPE nanocomposite compared with XLPE and neat-SiO2/XLPE nanocomposite. Polar-groups on the modified nanosilica surfaces inhibit electrical-tree growth and simultaneously introduce deep traps impeding charge injections, accounting for the significant improvements of electrical-tree resistance and dielectric breakdown strength. Combining surface functionalization and nanodielectric technology, we propose a strategy to develop XLPE materials with high electrical resistance.

scholarly journals Crystalline Modification and Its Effects on Dielectric Breakdown Strength and Space Charge Behavior in Isotactic Polypropylene

Polymers ◽  
2018 ◽  
Vol 10 (4) ◽  
pp. 406 ◽  
Author(s):  
Ling Zhang ◽  
Yunxiao Zhang ◽  
Yuanxiang Zhou ◽  
Chenyuan Teng ◽  
Zhaowei Peng ◽  
...  
Keyword(s):  
Space Charge ◽  
Isotactic Polypropylene ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Crystalline Modification ◽  
Dielectric Breakdown Strength

scholarly journals Investigation of the Space Charge and DC Breakdown Behavior of XLPE/α-Al2O3 Nanocomposites

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1333
Author(s):  
Xiangjin Guo ◽  
Zhaoliang Xing ◽  
Shiyi Zhao ◽  
Yingchao Cui ◽  
Guochang Li ◽  
...  
Keyword(s):  
Electrical Conductivity ◽  
Space Charge ◽  
Direct Current ◽  
Breakdown Strength ◽  
Charge Carrier Mobility ◽  
Charge Accumulation ◽  
Polyethylene Matrix ◽  
Uniform Size ◽  
Α Al2o3 ◽  
Surface Modified

This paper describes the effects of α-Al2O3 nanosheets on the direct current voltage breakdown strength and space charge accumulation in crosslinked polyethylene/α-Al2O3 nanocomposites. The α-Al2O3 nanosheets with a uniform size and high aspect ratio were synthesized, surface-modified, and characterized. The α-Al2O3 nanosheets were uniformly distributed into a crosslinked polyethylene matrix by mechanical blending and hot-press crosslinking. Direct current breakdown testing, electrical conductivity tests, and measurements of space charge indicated that the addition of α-Al2O3 nanosheets introduced a large number of deep traps, blocked the charge injection, and decreased the charge carrier mobility, thereby significantly reducing the conductivity (from 3.25 × 10−13 S/m to 1.04 × 10−13 S/m), improving the direct current breakdown strength (from 220 to 320 kV/mm) and suppressing the space charge accumulation in the crosslinked polyethylene matrix. Besides, the results of direct current breakdown testing and electrical conductivity tests also showed that the surface modification of α-Al2O3 nanosheets effectively improved the direct current breakdown strength and reduced the conductivity of crosslinked polyethylene/α-Al2O3 nanocomposites.

Structured Polyethylene Nanocomposites: Effects of Crystal Orientation and Nanofiller Alignment on High Field Dielectric Properties

MRS Advances ◽  
2016 ◽  
Vol 2 (6) ◽  
pp. 363-368 ◽  
Author(s):  
Bo Li ◽  
C. I. Camilli ◽  
P. I. Xidas ◽  
K. S. Triantafyllidis ◽  
E. Manias
Keyword(s):  
Crystal Orientation ◽  
High Field ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Film Surface ◽  
Nanocomposite Films ◽  
X Ray Diffraction ◽  
Polyethylene Matrix ◽  
X Ray ◽  
Orientation Order

ABSTRACTIn previous work we have shown that aligned high aspect-ratio (pseudo-2D) nanofillers can yield large dielectric breakdown strength (EBD) improvements for a nanocomposite with a low-crystallinity polyethylene matrix. Here, we report a systematic study which delineates the contributions of the aligned inorganic fillers and of the aligned polymer crystallites in the overall EBD improvement achieved in the nanocomposites. Specifically, extrusion blown-molded polyethylene/montmorillonite nanocomposite films were cold-stretched to various strains, to further align the nanoparticles parallel to the film surface; this filler alignment is accompanied by a commensurate alignment of the polymer crystallites, especially those heterogeneously nucleated by the fillers. A systematic series of films are studied, with increased extent of alignment of the fillers and of the crystalline lamellae (quantified through Hermans orientation order parameters from 2D X-ray diffraction studies) and the aligned structure is correlated to the electric field breakdown strength (quantified through Weibull failure studies). It is shown that aligned pseudo-2D inorganic nanofillers provide additional strong improvements in EBD, improvements that are beyond, and added in excess of, any EBD increases due to polymer-crystal orientation.

scholarly journals Dielectric Breakdown Strength and Energy Storage Density of CCTO-ZBS Electroceramic

2020 ◽  
Vol 596 ◽  
pp. 012006
Author(s):  
Muhammad Qusyairie Saari ◽  
Julie Juliewatty Mohamed ◽  
Muhammad Azwadi Sulaiman ◽  
Mohd Fariz Abd Rahman ◽  
Zainal Arifin Ahmad ◽  
...  
Keyword(s):  
Energy Storage ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Energy Storage Density ◽  
Dielectric Breakdown Strength ◽  
Storage Density

scholarly journals Construction of a Three-Dimensional BaTiO3 Network for Enhanced Permittivity and Energy Storage of PVDF Composites

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3585
Author(s):  
Xueqing Bi ◽  
Lujia Yang ◽  
Zhen Wang ◽  
Yanhu Zhan ◽  
Shuangshuang Wang ◽  
...  
Keyword(s):  
Energy Storage ◽  
Polyvinylidene Fluoride ◽  
Dielectric Breakdown ◽  
Breakdown Strength ◽  
Sol Gel ◽  
Three Dimensional ◽  
Low Dielectric ◽  
Energy Storage Properties ◽  
Discharge Energy Density ◽  
Pure Pvdf

Three-dimensional BaTiO3 (3D BT)/polyvinylidene fluoride (PVDF) composite dielectrics were fabricated by inversely introducing PVDF solution into a continuous 3D BT network, which was simply constructed via the sol-gel method using a cleanroom wiper as a template. The effect of the 3D BT microstructure and content on the dielectric and energy storage properties of the composites were explored. The results showed that 3D BT with a well-connected continuous network and moderate grain sizes could be easily obtained by calcining a barium source containing a wiper template at 1100 °C for 3 h. The as-fabricated 3D BT/PVDF composites with 21.1 wt% content of 3D BT (3DBT–2) exhibited the best comprehensive dielectric and energy storage performances. An enhanced dielectric constant of 25.3 at 100 Hz, which was 2.8 times higher than that of pure PVDF and 1.4 times superior to the conventional nano–BT/PVDF 25 wt% system, was achieved in addition with a low dielectric loss of 0.057 and a moderate dielectric breakdown strength of 73.8 kV·mm−1. In addition, the composite of 3DBT–2 exhibited the highest discharge energy density of 1.6 × 10−3 J·cm−3 under 3 kV·mm−1, which was nearly 4.5 times higher than that of neat PVDF.

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