scholarly journals Role of Copper Oxide on Epoxy Coatings with New Intumescent Polymer-Based Fire Retardant

Molecules ◽  
2020 ◽  
Vol 25 (24) ◽  
pp. 5978
Author(s):  
Riyazuddin ◽  
Samrin Bano ◽  
Fohad Mabood Husain ◽  
Jamal Akhter Siddique ◽  
Khadijah H. Alharbi ◽  
...  
Keyword(s):  
Copper Oxide ◽  
Heat Release ◽  
Flame Retardant ◽  
Cone Calorimeter ◽  
Elevated Temperatures ◽  
Fire Retardant ◽  
Intumescent Flame Retardant ◽  
Gravimetric Analysis ◽  
Sem Images ◽  
Major Drawback

Epoxy resins (EP) have been used as a thermos-setting material in the field of coating, casting, bonding agent, and laminating. However, a major drawback associated with its use is the lack of good flaming properties, and it is responsible for heavy smoke along with hazardous gases considerably limiting its uses in various fields. In this study, N-ethanolamine triazine-piperizine, a melamine polymer (ETPMP), was established as a new charring-foaming agent and was successfully synthesized with ethanolamine, piperizine, cyanuric chloride, and melamine as precursor molecules via the nucleophilic substitution reaction method. Elemental analysis and Fourier transform infrared (FTIR) spectroscopy analysis were applied to approve the synthesis of ETPMP and confirmation of its structure and characterization. The epoxy coating of intumescent flame retardant (IFR) was equipped by introducing ETPMP, ammonium polyphosphate (APP), and copper oxide (CuO) in multiple composition ratios. CuO was loaded at various amounts into the IFR-coating system as a synergistic agent. The synergistic action of CuO on IFR coatings was scientifically examined by using different analytical tests such as vertical burning test (UL-94V), limited oxygen index (LOI), thermal gravimetric analysis (TGA), cone calorimeter, and scanning electron microscope (SEM). The results showed that small changes in the amount of CuO expressively amplified the LOI results and enhanced the V-0 ratings in the UL-94V test. The TGA data clearly demonstrate that the inclusion of CuO can transform the thermal deprivation behavior of coatings with a growing char slag proportion with elevated temperatures. Information from cone calorimeter data affirmed that CuO can decrease the burning factors by total heat release (THR) together with peak heat release rate (PHRR). The SEM images indicated that CuO can enrich the power and compression of the intumescent char that restricts the movement of heat and oxygen. Our results demonstrate a positive influence of CuO on the epoxy-headed intumescent flame retardant coatings.

scholarly journals Influence of Zinc Oxide Nanoparticles and Char Forming Agent Polymer on Flame Retardancy of Intumescent Flame Retardant Coatings

Nanomaterials ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 42
Author(s):  
Tentu Nageswara Rao ◽  
T. Manohra Naidu ◽  
Min Soo Kim ◽  
Botsa Parvatamma ◽  
Y. Prashanthi ◽  
...  
Keyword(s):  
Zinc Oxide ◽  
Heat Release ◽  
Flame Retardant ◽  
Cone Calorimeter ◽  
Zinc Oxide Nanoparticles ◽  
Intumescent Flame Retardant ◽  
Precipitation Method ◽  
Oxide Nanoparticles ◽  
Zno Nps ◽  
Ul 94

Zinc oxide nanoparticles (ZnO NPs) were synthesized by a precipitation method, and a new charring–foaming agent (CFA) N-ethanolamine triazine-piperazine, melamine polymer (ETPMP) was synthesized via nucleophilic substitution reaction by using cyanuric chloride, ethanolamine, piperazine, and melamine as precursor molecules. FTIR and energy-dispersive X-ray spectroscopy (EDS) studies were employed to characterize and confirm the synthesized ETPMP structure. New intumescent flame retardant epoxy coating compositions were prepared by adding ammonium polyphosphate (APP), ETPMP, and ZnO NPs into an epoxy resin. APP and ETPMP were fixed in a 2:1 w/w ratio and used as an intumescent flame-retardant (IFR) system. ZnO NPs were loaded as a synergistic agent in different amounts into the IFR coating system. The synergistic effects of ZnO NPs on IFR coatings were systematically evaluated by limited oxygen index (LOI) tests, vertical burning tests (UL-94 V), TGA, cone calorimeter tests, and SEM. The obtained results revealed that a small amount of ZnO NPs significantly increased the LOI values of the IFR coating and these coatings had a V-0 ratings in UL-94 V tests. From the TGA data, it is clear that the addition of ZnO NPs could change the thermal degradation behaviors of coatings with increasing char residue percentage at high temperatures. Cone calorimeter data reported that ZnO NPs could decrease the combustion parameters including peak heat release rates (PHRRs), and total heat release (THR) rates. The SEM results showed that ZnO NPs could enhance the strength and the compactness of the intumescent char, which restricted the flow of heat and oxygen.

scholarly journals Effects of Graphene Nanoplatelets on Mechanical and Fire Performance of Flax Polypropylene Composites with Intumescent Flame Retardant

Molecules ◽  
2021 ◽  
Vol 26 (13) ◽  
pp. 4094
Author(s):  
Imran Ali ◽  
Nam Kyeun Kim ◽  
Debes Bhattacharyya
Keyword(s):  
Flame Retardant ◽  
Decomposition Rate ◽  
Natural Fiber ◽  
Fire Retardant ◽  
Graphene Nanoplatelets ◽  
Intumescent Flame Retardant ◽  
Fume Hood ◽  
Fire Dynamics ◽  
Polypropylene Composites ◽  
Set Up

The integration of intumescent flame-retardant (IFR) additives in natural fiber-based polymer composites enhances the fire-retardant properties, but it generally has a detrimental effect on the mechanical properties, such as tensile and flexural strengths. In this work, the feasibility of graphene as a reinforcement additive and as an effective synergist for IFR-based flax-polypropylene (PP) composites was investigated. Noticeable improvements in tensile and flexural properties were achieved with the addition of graphene nanoplatelets (GNP) in the composites. Furthermore, better char-forming ability of GNP in combination with IFR was observed, suppressing HRR curves and thus, lowering the total heat release (THR). Thermogravimetric analysis (TGA) detected a reduction in the decomposition rate due to strong interfacial bonding between GNP and PP, whereas the maximum decomposition rate was observed to occur at a higher temperature. The saturation point for the IFR additive along with GNP has also been highlighted in this study. A safe and effective method of graphene encapsulation within PP using the fume-hood set-up was achieved. Finally, the effect of flame retardant on the flax–PP composite has been simulated using Fire Dynamics Simulator.

scholarly journals Preparation of β-Cyclodextrin Inclusion Complex and Its Application as an Intumescent Flame Retardant for Epoxy

Polymers ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 71 ◽  
Author(s):  
Xueying Shan ◽  
Kuanyu Jiang ◽  
Jinchun Li ◽  
Yan Song ◽  
Ji Han ◽  
...  
Keyword(s):  
Carbon Source ◽  
Inclusion Complex ◽  
Flame Retardant ◽  
1H Nmr ◽  
Intumescent Flame Retardant ◽  
Molar Ratio ◽  
Gravimetric Analysis ◽  
X Ray ◽  
Cone Calorimeter Test ◽  
The Impact

A new P-N containing the flame retardant, which was namely N,N′-dibutyl-phosphate diamide (DBPDA), was synthesized and it was assembled into the cavity of β-cyclodextrin (β-CD) to form an inclusion complex (IC). The structure and properties of IC were characterized by Fourier transform infraredspectroscopy (FTIR), wide-angle X-ray diffraction (WAXD), 1H nuclear magnetic resonance (1H NMR), scanning electron microscopy with X-ray microanalysis (SEM-EDS), differential scanning calorimeter (DSC) and thermal gravimetric analysis (TGA). 1H NMR and SEM-EDS were also used to identify the molar ratio of β-CD/DBPDA in IC and the results from the analyses indicated that their molar ratio was 1:1. In order to test the flame retardant effect of IC, it was added to epoxy (EP). IC was proposed to be able to act as an intumescent flame retardant (IFR) system in EP through a combination of β-CD and DBPDA properties during the combustion process. β-CD is a biomass carbon source, which has the advantages of environmental protection and low cost. Furthermore, DBPDA is both a source of acid and gas. When IC was heated, IC had the advantage of acting as both a carbon source and foam forming agent, while the DBPDA component were able to directly generate phosphoric acid and NH3 in situ. The impact of IC in low additive amounts on flame retardancy of EP was studied by the cone calorimeter test. When only 3 wt % IC was incorporated, the peak values of heat release rate (pHRR) and smoke production rate (pSPR) of EP were reduced by 22.9% and 33.3% respectively, which suggested that IC could suppress the heat and smoke release efficiently.

scholarly journals Development of Biodegradable Flame-Retardant Bamboo Charcoal Composites, Part I: Thermal and Elemental Analyses

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2217 ◽  
Author(s):  
Shanshan Wang ◽  
Liang Zhang ◽  
Kate Semple ◽  
Min Zhang ◽  
Wenbiao Zhang ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Residue Analysis ◽  
Fire Retardant ◽  
Protective Layer ◽  
Growth Index ◽  
Raw Material ◽  
Bamboo Charcoal ◽  
Limiting Oxygen Index ◽  
Plastic Composite

In this study, bamboo charcoal (BC) was used as a substitute filler for bamboo powder (BP) in a lignocellulose-plastic composite made from polylactic acid (PLA), with aluminum hypophosphite (AHP) added as a fire retardant. A set of BC/PLA/AHP composites were successfully prepared and tested for flame-retardancy properties. Objectives were to (a) assess compatibility and dispersibility of BC and AHP fillers in PLA matrix, and (b) improve flame-retardant properties of PLA composite. BC reduced flexural properties while co-addition of AHP enhanced bonding between PLA and BC, improving strength and ductility properties. Adding AHP drastically reduced the heat release rate and total heat release of the composites by 72.2% compared with pure PLA. The formation of carbonized surface layers in the BC/PLA/AHP composites effectively improved the fire performance index (FPI) and reduced the fire growth index (FGI). Flame-retardant performance was significantly improved with limiting oxygen index (LOI) of BC/PLA/AHP composite increased to 31 vol%, providing a V-0 rating in UL-94 vertical flame test. Adding AHP promoted earlier initial thermal degradation of the surface of BC/PLA/AHP composites with a carbon residue rate up to 40.3%, providing a protective layer of char. Further raw material and char residue analysis are presented in Part II of this series.

Study on preparation and fire-retardant mechanism analysis of intumescent flame-retardant coatings

2007 ◽  
Vol 201 (18) ◽  
pp. 7835-7841 ◽  
Author(s):  
Jun-wei Gu ◽  
Guang-cheng Zhang ◽  
Shan-lai Dong ◽  
Qiu-yu Zhang ◽  
Jie Kong
Keyword(s):  
Flame Retardant ◽  
Fire Retardant ◽  
Intumescent Flame Retardant ◽  
Mechanism Analysis

Synergistic Effects of Nanoporous Nickel Phosphates VSB-1 on Intumescent Flame Retardant Polypropylene Composites

2014 ◽  
Vol 881-883 ◽  
pp. 863-866
Author(s):  
Chao Peng ◽  
Shi Bin Nie ◽  
Lei Liu ◽  
Qi Lin He ◽  
Yuan Hu ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Synergistic Effects ◽  
Intumescent Flame Retardant ◽  
Total Heat Release ◽  
Cone Calorimetry ◽  
Polypropylene Composites ◽  
Intumescent Flame Retardants ◽  
Nickel Phosphates

Nanoporous nickel phosphates (VSB-1) was synthesized by hydrothermal method. Then VSB-1 was added to the ammonium polyphosphate and pentaerythritol system in polypropylene (PP) matrix.The synergistic effect of VSB-1 with intumescent flame retardants (IFR) was studied by cone calorimetry test. The results of cone calorimetry show that heat release rate peak (pHRR) and total heat release (THR) of intumescent flame retardant PP with 2wt% VSB-1 decrease remarkably compared with that of without VSB-1. The pHRR and THR decrease respectively from 1140 to 286.0 kW/m2, and from 96.0 to 63.2 MJ/m2.

Synergistic Effect between Montmorillonite Intercalated by Melamine and Intumescent Flame Retardant (IFR) on Polypropylene

2011 ◽  
Vol 295-297 ◽  
pp. 315-318
Author(s):  
Hong Fang Zhu ◽  
Juan Li ◽  
Liang Xu ◽  
Kang Tao ◽  
Li Xin Xue ◽  
...  
Keyword(s):  
Synergistic Effect ◽  
Flame Retardant ◽  
Cone Calorimeter ◽  
Oxygen Index ◽  
Intumescent Flame Retardant ◽  
Limited Oxygen Index ◽  
Cation Exchange Reaction ◽  
Melamine Salt ◽  
Better Than ◽  
Limited Oxygen

This Montmorillonite modified by melamine (MA-MMT) was prepared via cation exchange reaction by using melamine salt as intercalation reagent. MA-MMT and Na-MMT was combined with intumescent flame retardant (IFR) to be adopted into polypropylene (PP), respectively. The synergistic effect between MA-MMT and IFR and the influence of melamine in MMT layers on fire-resistant performance was evaluated. Results of limited oxygen index (LOI) tests and UL-94 tests indicate that melamine salts in MMT layers behaved better than Na-MMT in PP/IFR system. According to the results of cone calorimeter tests and scanning electron microscope (SEM), it concludes that melamine salts act as gas agent to provide migration impetus and expanded power, which caused a well-structured and strong char that had better ability to endure heat erosion. A good synergistic effect between MA-MMT and IFR is constructed.

scholarly journals Expanded Polystyrene Beads Coated with Intumescent Flame Retardant Material to Achieve Fire Safety Standards

Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2662
Author(s):  
Sangram P. Bhoite ◽  
Jonghyuck Kim ◽  
Wan Jo ◽  
Pravin H. Bhoite ◽  
Sawanta S. Mali ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Fire Safety ◽  
Expanded Polystyrene ◽  
Intumescent Flame Retardant ◽  
Safety Standards ◽  
Methylene Diphenyl Diisocyanate ◽  
Peak Heat Release Rate ◽  
Water Based ◽  
Coating Ratio

The compatibility and coating ratio between flame retardant materials and expanded polystyrene (EPS) foam is a major impediment to achieving satisfactory flame retardant performance. In this study, we prepared a water-based intumescent flame retardant system and methylene diphenyl diisocyanate (MDI)-coated expandable polystyrene microspheres by a simple coating approach. We investigated the compatibility, coating ratio, and fire performance of EPS- and MDI-coated EPS foam using a water-based intumescent flame retardant system. The microscopic study revealed that the water-based intumescent flame retardant materials were successfully incorporated with and without MDI-coated EPS microspheres. The cone calorimeter tests (CCTs) of the MDI-coated EPS containing water-based intumescent flame retardant materials exhibited better flame retardant performance with a lower total heat release (THR) 7.3 MJ/m2, peak heat release rate (PHRR) 57.6 kW/m2, fire growth rate (FIGRA) 2027.067 W/m2.s, and total smoke production (TSP) 0.133 m2. Our results demonstrated that the MDI-coated EPS containing water-based intumescent flame retardant materials achieved flame retarding properties as per fire safety standards.

Sign in / Sign up

Export Citation Format

Share Document