scholarly journals The Preparation and Characterization of Polylactic Acid Composites with Chitin-Based Intumescent Flame Retardants

Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3513
Author(s):  
Xiaodong Jin ◽  
Suping Cui ◽  
Shibing Sun ◽  
Jun Sun ◽  
Sheng Zhang
Keyword(s):  
Polylactic Acid ◽  
Flame Retardants ◽  
Mechanism Analysis ◽  
Limiting Oxygen Index ◽  
Melt Compounding ◽  
Gas Source ◽  
Charring Agent ◽  
Peak Heat Release Rate ◽  
Intumescent Flame Retardants

In this work, a novel intumescent flame retardant (IFR) system was fabricated by the introduction of chitin as a green charring agent, ammonium polyphosphate (APP) as the acid source, and melamine (MEL) as the gas source. The obtained chitin-based IFR was then incorporated into a polylactic acid (PLA) matrix using melt compounding. The fire resistance of PLA/chitin composites was investigated via the limiting oxygen index (LOI), UL-94 vertical burning, and cone calorimeter (CONE) tests. The results demonstrated that the combination of 10%APP, 5%chitin and 5%MEL could result in a 26.0% LOI, a V-0 rating after UL and a 51.2% reduction in the peak heat release rate during the CONE test. Based on the mechanism analysis from both the morphology and the chemical structure of the char, it was suggested that chitin was a promising candidate as a charring agent for chitin reacted with APP and MEL with the formation of an intumescent layer on the surface.

Facile preparation of uniform polydopamine particles and its application as an environmentally friendly flame retardant for biodegradable polylactic acid

2020 ◽  
Vol 38 (6) ◽  
pp. 485-503
Author(s):  
Benjamin Tawiah ◽  
Bin Yu ◽  
Anthony Chun Yin Yuen ◽  
Bin Fei
Keyword(s):  
Flame Retardant ◽  
Polylactic Acid ◽  
Flame Retardants ◽  
Environmentally Friendly ◽  
Environmentally Benign ◽  
Commercial Application ◽  
Limiting Oxygen Index ◽  
Gaseous Products ◽  
Peak Heat Release Rate ◽  
Insight Into

The demand for environmentally benign flame retardants for biodegradable polymers has become particularly necessary due to their inherently “green” nature. This work reports intrinsically non-toxic polydopamine (PDA) particles as an efficient and environmentally friendly flame retardant for polylactic acid (PLA). 5 wt% PDA loading resulted in a 22% reduction in the peak heat release rate, 34.7% increase in the fire performance index, and lower CO2 production compared to neat PLA. A limiting oxygen index (LOI) value of 27.5% and a V-2 rating was achieved in the UL-94 vertical burning test. Highly aggregated amorphous particulate char was formed with the increasing content of PDA, and a significant reduction in evolved pyrolysis gaseous products was achieved for the PLA/PDA composites as compared with control PLA. This work provides important insight into the potential commercial application of PDA alone as an efficiently green, environmentally benign flame retardant for bioplastic PLA.

Flammability and mechanical properties of poly(styrene–butadiene–styrene) copolymer–containing intumescent flame retardants

2015 ◽  
Vol 30 (6) ◽  
pp. 816-826 ◽  
Author(s):  
Yiren Huang ◽  
Jianwei Yang ◽  
Zhengzhou Wang
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Limiting Oxygen Index ◽  
Styrene Butadiene Styrene ◽  
Flame Retardant Properties ◽  
Intumescent Flame Retardants ◽  
Styrene Butadiene ◽  
Butadiene Styrene

Flame-retardant properties of ammonium polyphosphate (APP) and its two microcapsules, APP with a shell of melamine–formaldehyde (MF) resin (MFAPP) and APP with a shell of epoxy resin (EPAPP), were studied in styrene–butadiene–styrene (SBS). The results indicate that APP after the microencapsulation leads to an increase in limiting oxygen index in SBS compared with APP. When dipentaerythritol is incorporated into the SBS composites containing the APP microcapsules, a further improvement in flame retardancy of the composites is observed. The microencapsulation does not result in much improvement of mechanical properties. Moreover, the effect of a compatibilizer (SBS grafted with maleic anhydride) on flame-retardant and mechanical properties of SBS/APP composites was investigated.

scholarly journals Novel Intumescent Flame Retardant Masterbatch Prepared Through Different Processes and Its Application in EPDM/PP Thermoplastic Elastomer: Thermal Stability, Flame Retardancy, and Mechanical Properties

Polymers ◽  
2018 ◽  
Vol 11 (1) ◽  
pp. 50 ◽  
Author(s):  
Weidi He ◽  
Ying Zhou ◽  
Xiaolang Chen ◽  
Jianbing Guo ◽  
Dengfeng Zhou ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Thermoplastic Elastomer ◽  
Molar Ratio ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Properties Of Materials ◽  
Intumescent Flame Retardants

In this work, the ethylene-propylene-diene monomer/polypropylene (EPDM/PP) thermoplastic elastomer filled with intumescent flame retardants (IFR) is fabricated by melting blend. The IFR are constituted with melamine phosphate-pentaerythritol (MP/PER) by compounding and reactive extruding, respectively. The effects of two kinds of MP/PER with different contents on the thermal stability, flame retardancy, and mechanical properties of materials are investigated by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94, cone calorimeter test (CCT), and scanning electron microscopy (SEM). FTIR results show that the reactive extruded MP/PER partly generates melamine pyrophosphate (MPP) compared with compound masterbatches. TGA data indicate that the best thermal stability is achieved when the molar ratio of MP/PER reaches 1.8. All the reactive samples show a higher flame retardancy than compound ones. The CCT results also exhibit the same trend as above in heat release and smoke production rate. The EPDM/PP composites filled with 30 and 35% reactive MP/PER exhibit the improved flame retardancy but become stiffer and more brittle. SEM photos display that better dispersion and smaller particle size are obtained for reactive samples.

scholarly journals The production of flame retardant paper with DOPO

2020 ◽  
Author(s):  
Hatice Birtane ◽  
Keyword(s):  
Flame Retardant ◽  
Chemical Structure ◽  
Flame Retardants ◽  
Contact Angles ◽  
Flame Retardant Property ◽  
Paper Coatings ◽  
Coated Papers ◽  
Charring Agent ◽  
Coating Formulation ◽  
Intumescent Flame Retardants

Flame retardant property to paper increases the use of paper and the value of paper products. The flame retardant property was achieved by the addition of an organophosphorus agent to the paper. A great deal of research has been done on 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivatives as flame retardants. To apply the flame retardant property in condensed phase, DOPO derivative materials are generally used as an acid source for intumescent flame retardants to promote dehydration and carbonization of the charring agent to form a continuous layer of carbon. In this study, In order to prepare a flame retardant paper coating, DOPO derivative was synthesized with 3-aminophenyl sulfone, and benzaldehyde reaction and the chemical structure of DOPO is illuminated by ATR-FTIR then paper was coating with a flame retardant coating formulation ingredient with DOPO. The paper’s properties were investigated. Surface energy of coated papers and contact angles were determined with goniometer. Printability parameters such as color, gloss, surface tension were examined. The results the study DOPO added paper coatings improve the paper flame retardancy.

scholarly journals Novel Bicomponent Functional Fibers with Sheath/Core Configuration Containing Intumescent Flame-Retardants for Textile Applications

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3095 ◽  
Author(s):  
Muhammad Maqsood ◽  
Gunnar Seide
Keyword(s):  
Mechanical Properties ◽  
Flame Retardants ◽  
Woven Fabric ◽  
Core Component ◽  
Cone Calorimetry ◽  
Limiting Oxygen Index ◽  
Bicomponent Fibers ◽  
The Core ◽  
Melt Spun ◽  
Intumescent Flame Retardants

The objective of this study is to examine the effect of intumescent flame-retardants (IFR’s) on the spinnability of sheath/core bicomponent melt-spun fibers, produced from Polylactic acid (PLA) single polymer composites, as IFR’s have not been tested in bicomponent fibers so far. Highly crystalline PLA-containing IFR’s was used in the core component, while an amorphous PLA was tested in the sheath component of melt-spun bicomponent fibers. Ammonium polyphosphate and lignin powder were used as acid, and carbon source, respectively, together with PES as a plasticizing agent in the core component of bicomponent fibers. Multifilament fibers, with sheath/core configurations, were produced on a pilot-scale melt spinning machine, and the changes in fibers mechanical properties and crystallinity were recorded in response to varying process parameters. The crystallinity of the bicomponent fibers was studied by differential scanning calorimetry and thermal stabilities were analyzed by thermogravimetric analysis. Thermally bonded, non-woven fabric samples, from as prepared bicomponent fibers, were produced and their fire properties, such as limiting oxygen index and cone calorimetry values were measured. However, the ignitability of fabric samples was tested by a single-flame source test. Cone calorimetry showed a 46% decline in the heat release rate of nonwovens, produced from FR PLA bicomponent fibers, compared to pure PLA nonwovens. This indicated the development of an intumescent char by leaving a residual mass of 34% relative to the initial mass of the sample. It was found that the IFRs can be melt spun into bicomponent fibers by sheath/core configuration, and the enhanced functionality in the fibers can be achieved with suitable mechanical properties.

Preparation and Characterization of Excellent Flame Retarded Rigid Polyurethane Foams

2011 ◽  
Vol 374-377 ◽  
pp. 1563-1566
Author(s):  
An Zhen Zhang ◽  
Yi He Zhang
Keyword(s):  
Flame Retardant ◽  
Flame Retardants ◽  
Polyurethane Foams ◽  
Expandable Graphite ◽  
Dimethyl Methylphosphonate ◽  
Limiting Oxygen Index ◽  
Rigid Polyurethane Foams ◽  
Foaming Process ◽  
Flame Retarded

Rigid polyurethane foams were excellent thermal insulation materials with widely used, which was highly flammable at the same time. In order to obtain safe application, flame retarded polyurethane foams were needed. In this paper, series flame retarded rigid polyurethane foams were prepared with loading different flame retardants such as ammonium polyphosphate, expandable graphite, red phosphorus, Tri (2-chloroethyl) phosphate and dimethyl methylphosphonate. The effects of flame retardants on the foaming-process and flame retardant property of the rigid polyurethane foams were investigated by otary viscometer and limiting oxygen index. The results showed that the combination of solid and liquid flame retardants was necessary to improve the flame retardant and different flame retardants played synergistic roles in rigid polyurethane foams. The limiting oxygen indexes of the foams could be up to 30wt% and 29.6% with 25wt% solid flame retardants and 10wt% liquid retardants, respectively.

Epoxy Resins Treated with Magnesium-Containing Compounds in Material Engineering

2013 ◽  
Vol 648 ◽  
pp. 73-77
Author(s):  
Chun Feng Sun ◽  
Ming Gao
Keyword(s):  
Epoxy Resins ◽  
Flame Retardants ◽  
Decomposition Temperature ◽  
Char Yield ◽  
Initial Decomposition Temperature ◽  
Limiting Oxygen Index ◽  
Smoke Density ◽  
Integral Procedure ◽  
Ul 94 ◽  
Intumescent Flame Retardants

A novel cheap macromolecular intumescent flame retardants (Mg-MIFR), was synthesized, and its structure was a caged bicyclic macromolecule containing phosphorus- magnesium characterized by IR. Epoxy resins (EP) were modified with Mg-MIFR to get the flame retardant EP, whose flammability and burning behavior were characterized by UL 94, limiting oxygen index (LOI), dilatation, char yield, smoke density rating (SDR) and maximum smoke density (MSD). The epoxy resins were obtained for the UL 94 V-0 rating at low Mg contents of 4.0% get a LOI of 27.0% and char yield of 19.8%. Dilatation, SDR and MSD of EP/Mg-MIFR decreased. The degradation behavior of the EP/Mg-MIFR was studied by TG and EDX analysis. The experimental results exhibited that the initial decomposition temperature (IDT) was decreased, integral procedure decomposition temperature (IPDT) and amounts of Mg and P at the residue were increased.

New insight into the preparation of flame-retardant thermoplastic polyether ester utilizing β-cyclodextrin as a charring agent

2016 ◽  
Vol 29 (4) ◽  
pp. 422-430 ◽  
Author(s):  
Luchong Zhang ◽  
Wei Wu ◽  
Jia Hui Li ◽  
Zheng Wang ◽  
Liang Wang ◽  
...  
Keyword(s):  
Flame Retardants ◽  
Testing Machine ◽  
Laser Raman Spectroscopy ◽  
Limiting Oxygen Index ◽  
Laser Raman ◽  
The Past ◽  
Charring Agent ◽  
Wide Range ◽  
Insight Into ◽  
Remarkable Progress

The past decade has witnessed remarkable progress of the development and amelioration of thermoplastic polyether ester elastomer (TPEE), showing its promising wide-range utility. Herein we unraveled an unprecedented research to utilize β-cyclodextrin (β-CD) with perfect charring ability in TPEE in substitution of toxic halogen flame retardants. The TPEE/phosphorous–nitrogen flame retardants (P-N FR) (aluminum diethylphosphinate and melamine polyphosphate)/β-CD system was created and the flame retardance effects were determined using the limiting oxygen index (LOI) and the vertical burning test (UL94), while the charring effects of β-CD were measured by thermogravimetric analysis (TGA), laser Raman spectroscopy (LRS), and scanning electron microscopy (SEM). Besides, the mechanical properties and the morphology were tested by the universal testing machine and SEM. Results indicate that with 10 wt% of β-CD added to the TPEE/25 wt% P-N FR systems, the UL94 can reach to V-0 grade and the tensile strength of this blend was kept above 10 MPa, which can be applied in practice. To our delight, β-CD promoted the formation of stable and compact carbonaceous char, preventing the melt dripping and enhancing the properties and the charring mechanism was better studied by real-time Fourier transform infrared spectra. Being easy to construct, sustainable, and economic, the TPEE composite modified by β-CD and P-N FR is a reliable and widely applicable novel fire retardation material.

Flame Retardation of Banana Fiber Reinforced Epoxy Composites Using Melamine Pyrophosphate and Pentaerythritol as Intumescent Flame Retardants

2015 ◽  
Vol 1096 ◽  
pp. 429-434 ◽  
Author(s):  
Jin Ying Pang ◽  
Xian Zhong Mo ◽  
Yu Xin Liu ◽  
Yong Fei Zhu
Keyword(s):  
Mechanical Properties ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Weight Ratio ◽  
Epoxy Composites ◽  
Fiber Reinforced ◽  
Banana Fiber ◽  
Limiting Oxygen Index ◽  
Flame Retardation ◽  
Intumescent Flame Retardants

Flame retardation of banana fiber reinforced epoxy composites using melamine pyrophosphate and pentaerythritol as intumescent flame retardants and the influence of mechanical properties were investigated. The effects of IFR contents and the ratio of MPP and PER on limiting oxygen index (LOI) and UL94 rating of banana fiber reinforced epoxy composites has been studied. It was found that the combustion performance of the composites increases with increasing IFR contents,and the composites at the ratio of MPP/PER=2:1(weight ratio) at the same loading 40% showed the best combustion performance with IFR contents increasing,the limiting oxygen index (LOI) increased and UL94 rating reached, but the mechanical properties of composites significantly decreased. In order to increase the comprehensive properties, the flame retarded fiber was used to prepared the composites,the limiting oxygen index (LOI) of the composites significantly increased. the best complex properties were the IFR contents was 40%, the ratio of MPP/PER=2:1 (weight ratio), by the spraying method with 20g the fire retardant liquid of every 30g banana fiber.

Thermal Behavior of Epoxy Resins Containing Manganese Compounds

2014 ◽  
Vol 983 ◽  
pp. 171-174
Author(s):  
Fa Chao Wu ◽  
Shuang Tian ◽  
Song Liu
Keyword(s):  
Epoxy Resins ◽  
Flame Retardants ◽  
Decomposition Temperature ◽  
Char Yield ◽  
Initial Decomposition Temperature ◽  
Limiting Oxygen Index ◽  
Smoke Density ◽  
Integral Procedure ◽  
Ul 94 ◽  
Intumescent Flame Retardants

A novel cheap macromolecular intumescent flame retardants (Mn-MIFR), was synthesized. Epoxy resins (EP) were modified with Mn-MIFR to get the flame retardant EP, whose flammability and burning behavior were characterized by UL 94, limiting oxygen index (LOI), dilatation, char yield, smoke density rating (SDR) and maximum smoke density (MSD). The epoxy resins were obtained for the UL 94 V-0 rating at low Mn contents of 4.0 % get a LOI of 26.5% and char yield of 18.2%. Dilatation, SDR and MSD of EP/Mn-MIFR decreased. The degradation behavior of the EP/Mn-MIFR was studied by TG and EDX analysis. The experimental results exhibited that the initial decomposition temperature (IDT) was decreased, integral procedure decomposition temperature (IPDT) and amounts of Mn and P at the residue were increased.

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