scholarly journals Study on the Relationship between Wear and Flow Characteristics of a Centrifugal Pump at Different Mass Concentrations

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 988
Author(s):  
Zhongqian Jiang ◽  
Xiaodong Zeng ◽  
Yi Li
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Experimental Research ◽  
Performance Test ◽  
Gradient Theory ◽  
Particle Movement ◽  
Discrete Phase Model ◽  
Energy Gradient ◽  
The Relationship ◽  
Mass Concentrations

In order to study the wear characteristic of a centrifugal pump at different mass concentrations, simulation and experimental research were carried out. The simulation was based on the DPM (discrete phase model) to complete the coupling of particles and the flow field. The experimental research included a performance test and a wear test. Through the comparison of the simulation and experimental research results, the relationship between the particle movement and the wear was analyzed, and the flow field was analyzed through the energy gradient theory. The energy gradient and the particle movement were combined to explain the wear characteristics. When the particles entered the impeller flow area, they directly hit the leading edge of the blade and the hub wall. The particles were sinking due to the flow field, which caused the particles to accumulate near the hub and the pressure surface. These places were at the most severely worn wall. The farther away from the axis the position was, the greater the relative velocity difference between the particles and the wall was, so that wear occurred first in these places. The low-energy properties near the hub made particles gather there, which was also the most serious cause of hub wear.

Numerical Simulation and Experimental Study of Inner Flow Field in Marine Centrifugal Pump

2014 ◽  
Vol 513-517 ◽  
pp. 4593-4596
Author(s):  
Xin Xiang Chen ◽  
Guo You Wang ◽  
Kai Wang ◽  
Ming Gao Tan ◽  
Liang Dong
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Particle Image ◽  
Practical Application ◽  
Total Head ◽  
Piv Measurement ◽  
Image Velocimetry ◽  
Calculation Results ◽  
Shaft Power ◽  
The Relationship

It was simulated the flow fields of the CLH-type marine centrifugal pump based on average N-S equations and standard k-ε turbulent model, using the ANSYS CFX12.1 code. With the calculation results, the velocity distribution of the flow field in the centrifugal pump is analyzed under different working conditions. The analogue results, which indicate the relationship between the total head, efficiency, shaft power and flow rate, are compared with performance experimental ones, and it shows that the simulation data coincides with experimental ones in allowable acceptance, which meet the requirements of practical application. Furthermore, in order to analyze the inner flow field distribution in the centrifugal pump in detail, and validate the simulation results, the inner flow field is tested by particle image velocimetry (PIV) measurement.

The Impact of Balance Hole Radial Position of Centrifugal Pump on Axial Force and External Characteristics

2011 ◽  
Vol 130-134 ◽  
pp. 1691-1695 ◽  
Author(s):  
Jin Jing Zhao ◽  
Jie Gang Mu ◽  
Shui Hua Zheng ◽  
He Quan Lu ◽  
Hui Wang
Keyword(s):  
Centrifugal Pump ◽  
Experimental Research ◽  
Axial Force ◽  
Radial Position ◽  
Good Effect ◽  
Radial Location ◽  
The Impact ◽  
The Relationship ◽  
External Characteristics

In this paper, the method of balancing the axial force with balance hole is studied based on the combination of CFD and experimental research. The relationship between the radial position of balance hole and the effect of axial force and external characteristics of the pump is in-depth studied. Research shows that, there are certain laws for the effect of the balance hole location to the axial force and the external characteristics: the overall pressure of the balance chamber and the axial force decrease with the decrescence of the balance hole radial location, which could get good effect on balancing axial force. But the head and efficiency decreased.

scholarly journals Effects of Blade Parameters on the Flow Field and Classification Performance of the Vertical Roller Mill via Numerical Investigations

2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Chang Liu ◽  
Zuobing Chen ◽  
Weili Zhang ◽  
Chenggang Yang ◽  
Ya Mao ◽  
...  
Keyword(s):  
Flow Field ◽  
Pressure Difference ◽  
Continuous Phase ◽  
Classification Performance ◽  
Field Analysis ◽  
Discrete Phase Model ◽  
Roller Mill ◽  
Discrete Phase ◽  
Vertical Roller ◽  
Classification Efficiency

The vertical roller mill is an important crushing and grading screening device widely used in many industries. Its classification efficiency and the pressure difference determine the entire producing capacity and power consumption, respectively, which makes them the two key indicators describing the mill performance. Based on the DPM (Discrete Phase Model) and continuous phase coupling model, the flow field characteristics in the vertical roller mill including the velocity and pressure fields and the discrete phase distributions had been analyzed. The influence of blade parameters like the shape, number, and rotating speed on the flow field and classification performance had also been comprehensively explored. The numerical simulations showed that there are vortices in many zones in the mill and the blades are of great significance to the mill performance. The blade IV not only results in high classification efficiency but also reduces effectively the pressure difference in the separator and also the whole machine. The conclusions of the flow field analysis and the blade effects on the classification efficiency and the pressure difference could guide designing and optimizing the equipment structure and the milling process, which is of great importance to obtain better overall performance of the vertical roller mill.

scholarly journals Influence of wall roughness on cavitation performance of centrifugal pump

2021 ◽  
Vol 43 (6) ◽  
Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Internal Flow ◽  
Wall Roughness ◽  
Blade Surface ◽  
Centrifugal Pumps ◽  
Three Dimensional Model ◽  
Cavitation Inception ◽  
Cavitation Performance ◽  
Critical Cavitation

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.

Modeling and Analyzing on Nonuniformity of Material Removal in Chemical Mechanical Polishing of Silicon Wafer

2004 ◽  
Vol 471-472 ◽  
pp. 26-31 ◽  
Author(s):  
Jian Xiu Su ◽  
Dong Ming Guo ◽  
Ren Ke Kang ◽  
Zhu Ji Jin ◽  
X.J. Li ◽  
...  
Keyword(s):  
Silicon Wafer ◽  
Chemical Mechanical Polishing ◽  
Material Removal ◽  
Mechanical Polishing ◽  
Wafer Surface ◽  
Removal Mechanism ◽  
Particle Movement ◽  
Material Removal Mechanism ◽  
The Relationship ◽  
Nonuniform Material

Chemical mechanical polishing (CMP) has already become a mainstream technology in global planarization of wafer, but the mechanism of nonuniform material removal has not been revealed. In this paper, the calculation of particle movement tracks on wafer surface was conducted by the motion relationship between the wafer and the polishing pad on a large-sized single head CMP machine. Based on the distribution of particle tracks on wafer surface, the model for the within-wafer-nonuniformity (WIWNU) of material removal was put forward. By the calculation and analysis, the relationship between the motion variables of the CMP machine and the WIWNU of material removal on wafer surface had been derived. This model can be used not only for predicting the WIWNU, but also for providing theoretical guide to the design of CMP equipment, selecting the motion variables of CMP and further understanding the material removal mechanism in wafer CMP.

scholarly journals Analysis of the Influence of Different Bionic Structures on the Noise Reduction Performance of the Centrifugal Pump

Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 886
Author(s):  
Cui Dai ◽  
Chao Guo ◽  
Yiping Chen ◽  
Liang Dong ◽  
Houlin Liu
Keyword(s):  
Flow Field ◽  
Noise Reduction ◽  
Centrifugal Pump ◽  
Great Influence ◽  
Frequency Doubling ◽  
Sound Field ◽  
Internal Flow ◽  
Test System ◽  
Centrifugal Pumps ◽  
External Characteristics

The strong noise generated during the operation of the centrifugal pump harms the pump group and people. In order to decrease the noise of the centrifugal pump, a specific speed of 117.3 of the centrifugal pump is chosen as a research object. The bionic modification of centrifugal pump blades is carried out to explore the influence of different bionic structures on the noise reduction performance of centrifugal pumps. The internal flow field and internal sound field of bionic blades are studied by numerical calculation and test methods. The test is carried out on a closed pump test platform which includes external characteristics and a flow noise test system. The effects of two different bionic structures on the external characteristics, acoustic amplitude–frequency characteristics and flow field structure of a centrifugal pump, are analyzed. The results show that the pit structure has little influence on the external characteristic parameters, while the sawtooth structure has a relatively great influence. The noise reduction effect of the pit structure is aimed at the wide-band noise, while the sawtooth structure is aimed at the discrete noise of the blade-passing frequency (BPF) and its frequency doubling. The noise reduction ability of the sawtooth structure is not suitable for high-frequency bands.

scholarly journals Influence of Vortex Finder Structure on Separation Performance of Double-Overflow Three-Product Hydrocyclones

Separations ◽  
2021 ◽  
Vol 8 (6) ◽  
pp. 79
Author(s):  
Yuekan Zhang ◽  
Jiangbo Ge ◽  
Lanyue Jiang ◽  
Hui Wang ◽  
Junru Yang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Experimental Research ◽  
Separation Efficiency ◽  
Structural Parameters ◽  
Separation Performance ◽  
Insertion Depth ◽  
Flow Field Characteristics ◽  
Vortex Finder ◽  
Fine Classification

In view of the difficulty of traditional hydrocyclones to meet the requirements of fine classification, a double-overflow three-product (internal overflow, external overflow and underflow) hydrocyclone was designed in this study. Numerical simulation and experimental research methods were used to investigate the effects of double-overflow flow field characteristics and structural parameters (i.e., internal vortex finder diameter and insertion depth) on separation performance. The research results showed that the larger the diameter of the internal vortex finder, the greater the overflow yield and the larger the cut size. The finest internal overflow product can be obtained when the internal vortex finder is 30 mm longer than the external vortex finder. The separation efficiency is highest when the internal vortex finder is 30 mm shorter than the external vortex finder.

scholarly journals Design of a Double-Nozzle Air Spray Gun and Numerical Research in the Interference Spray Flow Field

Coatings ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 475
Author(s):  
Yin-An Wang ◽  
Xiao-Peng Xie ◽  
Xiao-Hui Lu
Keyword(s):  
Flow Field ◽  
Central Region ◽  
Interference Effect ◽  
Thickness Distribution ◽  
Computational Domain ◽  
Coating Film ◽  
Discrete Phase Model ◽  
Spray Painting ◽  
Flow Field Characteristics ◽  
Spray Gun

Spray painting robots equipped with air spray guns have been widely used in the painting industry. In view of the low efficiency of single-nozzle air spray guns when spraying large targets, a new double-nozzle air spray gun structure was designed in this paper based on the Coanda effect of double jets. Firstly, a 3-D physical model of the double-nozzle air spray gun was built in Solidworks, in which unstructured grids were generated for the computational domain by ICEM. Secondly, the spray painting process was numerically modeled with the help of the computational fluid dynamics (CFD) software ANSYS-Fluent 16.0. The two-phase spray flow was calculated by coupling a discrete phase model (DPM) and the Taylor analogy breakup (TAB) method. The TAB model was applied to predict the secondary break-up. The DPM model was applied to predict the droplet trajectories. The geometry of an air spray gun has a significant influence on the spray flow field characteristics. The influence of the air spray gun geometry on the interference spray flow field characteristics and coating film thickness distribution were investigated by changing the values of the distance between the centers of the two paint holes (L) and the angle between the axes of the two paint holes (θ). Numerical results show that the smaller L and θ are, the stronger the interference effect between the two jets, while the more concentrated the paint is in the central region of the target surface, the easier it is for overspray to occur. With increasing L and θ, the interference effect gradually decreased and the extension distance of the coating film along the x-axis gradually increased. However, if L and θ are too large, the interference effect will become too weak and the shape of the coating film will become a concave, with more paint on both side regions and less paint in the central region, which will cause an uneven coating film. From the simulation results, it can be concluded that a more uniform coating film can be obtained when L = 30 mm and θ = 10°. The effective coating width of the double-nozzle air spray gun was increased by 85.7% compared with the single-nozzle air spray gun, which improved the spraying efficiency.

Configuration Pump Performance Test System Design Based on Kingview

2011 ◽  
Vol 121-126 ◽  
pp. 3195-3199
Author(s):  
Li Feng Yang ◽  
Jun Yuan ◽  
Wei Na Liu ◽  
Xiu Ming Nie ◽  
Xue Liang Pei
Keyword(s):  
Experimental Data ◽  
Data Processing ◽  
System Design ◽  
Centrifugal Pump ◽  
Performance Test ◽  
Test System ◽  
Performance Parameters ◽  
Time Data ◽  
Pump Performance ◽  
Real Time Data

Use Kingview to acquire and display the centrifugal pump performance parameters for the real-time data, and will stored the collected experimental data in Access databases, using VB database read, and drawing function for the data processing and rendering performance parameters of relationship curves.

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