PARAMETER OPTIMIZATION AND EXPERIMENTAL RESEARCH ON THE HAMMER MILL 锤片式粉碎机参数优化与试验研究

2020 ◽  
pp. 341-350
Author(s):  
Di Wang ◽  
Changbin He ◽  
Haiqing Tian ◽  
Liu Fei ◽  
Zhang Tao ◽  
...  
Keyword(s):  
Moisture Content ◽  
Orthogonal Experiment ◽  
Electricity Consumption ◽  
Spindle Speed ◽  
Hammer Mill ◽  
Factors Affecting ◽  
Evaluation Indexes ◽  
Grain Moisture ◽  
Validation Experiment ◽  
Corn Grain

Low productivity and high electricity consumption are considered problems of the hammer mill, which is widely used in current feed production. In this paper, the mechanical properties of corn grain ground by a hammer mill were analysed, and the key factors affecting the performance of the hammer mill were determined. The single-factor experiment and three-factor, three-level quadratic regression orthogonal experiment were carried out with the spindle speed, corn grain moisture content and number of hammers as experimental factors and the productivity and electricity consumption per ton as evaluation indexes. The results showed that the order of influence on the productivity was spindle speed > corn grain moisture content > number of hammers and that the order of influence on the electricity consumption per ton was corn grain moisture content > spindle speed > number of hammers. The parameters were optimized based on the response surface method with the following results: the spindle speed was 4306 r/min, the corn grain moisture content was 10%, and the number of hammers was 24. The validation experiment was carried out with the optimal parameters’ combination. The productivity and electricity consumption per ton were 988.12 kg/h and 5.37 kW·h/t, respectively, which were consistent with the predicted results of the model.

scholarly journals Study on Generating Machining Performance of Two-Dimensional Ultrasonic Vibration-Composited Electrolysis/Electro-Discharge Technology for MMCs

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 617
Author(s):  
Jing Li ◽  
Wanwan Chen ◽  
Yongwei Zhu
Keyword(s):  
Ultrasonic Vibration ◽  
Orthogonal Experiment ◽  
Spindle Speed ◽  
Machining Efficiency ◽  
Matrix Composites ◽  
Two Dimensional ◽  
Machining Performance ◽  
Factors Affecting ◽  
Electro Discharge Machining ◽  
Workpiece Vibration

Ultrasonic vibration-composited electrolysis/electro-discharge machining technology (UE/DM) is effective for machining particulate-reinforced metal matrix composites (MMCs). However, the vibration of the tool or workpiece suitable for holes limits the application of UE/DM. To improve the generating machining efficiency and quality of flat and curved surfaces, in this study, we implemented two-dimensional ultrasonic vibration into UE/DM and constructed a novel method named two-dimensional ultrasonic vibration-composited electrolysis/electro-discharge machining (2UE/DM). The influence of vibration on the performance of 2UE/DM compared to other process technologies was studied, and an orthogonal experiment was designed to optimize the parameters. The results indicated that the materiel remove rate (MRR) mainly increased via voltage and tool vibration. The change current was responsible for the MRR in the process. Spindle speed and workpiece vibration were not dominant factors affecting the MRR; the spindle speed and tool and workpiece vibration, which reduced the height difference between a ridge and crater caused by abrasive grinding, were responsible for surface roughness (Ra) and form precision (δ). Additionally, the optimized parameters of 1000 rpm, 3 V, and 5 um were conducted on MMCs of 40 SiCp/Al and achieved the maximum MRR and minimum Ra and δ of 0.76 mm3/min, 3.35 um, and 5.84%, respectively. This study’s findings provide valuable process parameters for improving machining efficiency and quality for MMCs of 2UE/DM.

scholarly journals Green ear yield and grain yield of maize after harvest of the first ear as baby corn

2006 ◽  
Vol 24 (2) ◽  
pp. 151-155 ◽  
Author(s):  
Paulo Sérgio L e Silva ◽  
Paulo Igor B e Silva ◽  
Ana Karenina F de Sousa ◽  
Kamila M Gurgel ◽  
Israel A Pereira Filho
Keyword(s):  
Moisture Content ◽  
Grain Yield ◽  
Block Design ◽  
Female Inflorescence ◽  
Grain Moisture ◽  
Random Block ◽  
Random Block Design ◽  
Corn Grain

Baby corn (BC) consists of the corn ear harvested two or three days after silk emergence. BC is a profitable crop, making possible a diversification of production, aggregation of value and increased income. Removing the first female inflorescence induces corn to produce others, making possible to produce several BC ears or, alternatively, BC (by harvesting the first ear) and green ears or grain. The objective of this work was to evaluate green ear yield and grain yield, after harvesting the first ear as BC. Corn cultivar AG 1051 was submitted to the following treatments, in a random block design with ten replicates (52 plants per plot): BC harvesting; green ear harvesting (grain moisture content between 60 and 70%); mature ear harvesting; BC harvesting and harvesting of other ears as green or mature ears. Marketable green ears yield or grain yield produced without removing the first inflorescence were superior to the green ears yield or grain yield produced after removal of the first inflorescence harvested as baby corn. Harvesting only the first ear as baby corn, and then harvesting green ears or the mature ears, provided lower baby corn yields than that obtained by harvesting all ears as baby corn. Economically, the best net revenues would be obtained by exploring the crop for the production of green ears, green ears + baby corn, baby corn, baby corn + grain, and grain, in this order.

scholarly journals Effect of Machine Clearance and Maize Moisture Contents on Mechanical Parameters For Local Shelling Machine

2021 ◽  
Vol 910 (1) ◽  
pp. 012016
Author(s):  
Salih K. Alwan Alsharifi ◽  
Aleawi A Ghali ◽  
Hussein R. Nayyef
Keyword(s):  
Moisture Content ◽  
Factorial Experiment ◽  
The Other ◽  
Mechanical Parameters ◽  
Moisture Contents ◽  
Randomized Design ◽  
Grain Moisture ◽  
The Impact ◽  
Corn Grain

Abstract The impact of local thresher machine on maize Syn12 cultivar was tested at two CL - 0.5, and 0.7 mm at three ranges of MOI - 16%, 18%, and 21%. The experiments were conducted in a factorial experiment under a complete randomized design with three replications. The CL- 0.7 mm was significantly more than CL -0.5 mm in all studied parameters. While the corn grain moisture content at a range of 16% was significantly superior compared to the other ranges (18 and 21%) in all parameters. For the CL -0.7mm and MOI 16%, the PP,PR,TE,BR,PCG,WG and GC were 1.566 t.hr-1and 1.715 t.hr-1, 9.155 Kw and 9.028 Kw, 86.009% and 89.587%; 3.228% and 3.064%;2.184% and 2.013; 81.14% and 81.69%and 90.743% and 91.587%, respectively.

scholarly journals Evaluation of Dust Concentration During Grinding Grain in Sustainable Agriculture

2019 ◽  
Vol 11 (17) ◽  
pp. 4572 ◽  
Author(s):  
Sobczak ◽  
Mazur ◽  
Zawiślak ◽  
Panasiewicz ◽  
Żukiewicz-Sobczak ◽  
...  
Keyword(s):  
Moisture Content ◽  
Sustainable Agriculture ◽  
Inverse Relationship ◽  
Dust Concentration ◽  
Grinding Process ◽  
Hammer Mill ◽  
Health It ◽  
Organic Dust ◽  
Roller Mill ◽  
Grain Moisture

This work analyses the organic dust concentration during a wheat grinding process which was carried out using two types of grinders: A hammer mill and a roller mill. DustTrak II aerosol monitor was used to measure the concentration of the dust PM10 (particles with the size smaller than 10 μm), PM4.0, and PM1.0. An increase of the grain moisture to 14% resulted in the reduction in PM10 when grinding grain using the hammer mill. An inverse relationship was obtained when grain was ground using the roller mill. A smaller amount of the fraction below 0.1 mm was observed for larger diameter of the holes in the screen and smaller size of the working gap in the roller mill. For both mills, the obtained concentration of the PM10 fraction dust exceeded the acceptable level. To protect farmers health, it is necessary to use dust protection equipment or to modify the grinding technology by changing the grain moisture content and/or the grinding parameters.

scholarly journals EXPERIMENTAL RESEARCH PROCESS OF GRINDING FODDER GRAIN USING THE VIBRATION DISC-TYPE CRUSHER

2019 ◽  
pp. 67-74
Author(s):  
Igor Kupchuk
Keyword(s):  
Cost Effective ◽  
Research Process ◽  
High Energy ◽  
Hammer Mill ◽  
Microsoft Excel ◽  
Food Industries ◽  
Grain Moisture ◽  
Mechanical Separation ◽  
The Cost ◽  
Corn Grain

Feed make up a large part of the cost for livestock production and determine its quality. A very important technological operation with high energy costs is the grinding of feed grain (wheat, barley, peas, corn, etc.). Therefore, research on the development of effective technologies and cost-effective equipment for grinding is relevant and of practical value. In the laboratory of the theory of mechanisms and machines of the department of general technical disciplines and labor protection of Vinnitsa National Agrarian University, a vibratory disk crusher was designed to increase the level of technical support for the livestock industry. The crusher uses a more efficient method of grinding feed grain - a combination of impact and cutting, in contrast to a hammer mill that grinds with a free impact of hammers. The research results of grinding corn grain into feed by a vibratory disk crusher are presented in the article. An experimental prototype of the developed machine was used as an object of research. To register the input and output parameters of grinding, we used the material and technical base of the department of technological processes and equipment of processing and food industries. In order to comply with the zootechnical requirements for the degree of grinding of grain into feed, the dispersion of the obtained product was also controlled. The sizes of the fractions were determined by mechanical separation on a sieve analyzer. Data processing was carried out in the Microsoft Excel software package. Thus, graphs were obtained and rational parameters of the vibratory disk crusher were determined. This was done by analyzing the performance for the crusher depending on the rotor angular velocity, the sieve perforation diameter and the grain moisture content.

scholarly journals GRAIN YIELD ADN YIELD COMPONENTS OF CORN AS INFLUENCED BY HARVESTING MOISTURE

2016 ◽  
Vol 47 (5) ◽  
Author(s):  
Baktash & Alkazaali
Keyword(s):  
Moisture Content ◽  
Grain Yield ◽  
Yield Components ◽  
First Generation ◽  
Field Crop ◽  
Next Generation ◽  
College Of Agriculture ◽  
Fall Season ◽  
Grain Moisture ◽  
Corn Grain

This research was conducted during spring and fall seasons, 2015 , at the fields of Field Crop Department – College of Agriculture –University of Baghdad. The objective was to study grain yield and yield components of corn in next generation   as influenced by  harvesting moisture in the first generation  . In spring season 2015 , seeds of the variety 2018 was planted using  75 cm between rows and 25 cm within the rows. When  moisture of the ear grains reach the first treatment (37-42%), ten ears were harvested. Ear harvesting dates were performed manually when the grains had 37-42%, 34-36% , 30-33% , 25- 28% and 19-22%  moisture content.  Then, the  grains were naturally dried to 15.5 %. In fall season  2015 , varietal trail was carried out with the five treatment materials , using Randomized Complete Bock Design , with four replicates . The results revealed significant differences among treatments for all the studied traits . The highest number of grains  (614 grains ear-1) and (4224 grains m-2), were produced from plants grown from seeds with (25-28)%, which  significantly differs  from other treatments . The highest grain weight ( 266 mg), grain yield (159.46 g.plant-1) and ( 10.70 t.ha-1) , were produced from  the plants at the  moisture content  (19-22)% . It could be conclude , that the suitable   corn grain moisture harvest for production seeds for next generation are (19-22)% .

Effects of Non-uniform Kernel Moisture Content on Moisture Measurement of Corn

2005 ◽  
Vol 1 (1) ◽  
pp. 77-93
Author(s):  
Bíborka Gillay ◽  
David B. Funk
Keyword(s):  
Moisture Content ◽  
Moisture Measurement ◽  
Safe Storage ◽  
Grain Moisture ◽  
Moisture Meter ◽  
Percent Moisture ◽  
New Crop ◽  
The U.S

The price paid for corn is usually based on 15.0 or 15.5 percent moisture content. However, corn must be dried below 13 percent moisture to ensure safe storage for a year or more. In the U.S., such stored corn cannot be directly remoistened before selling it, but it can be mixed with moist new-crop corn. Accurate moisture measurement of mixtures of dry and moist corn is important to permit adjustment of blending ratios to maximize profitability, but grain moisture meters are less accurate for mixtures of wet and dry grain. This research evaluated the differences between dielectric-type moisture meter results for mixed and equilibrated corn samples at different moisture levels and different measurement frequencies. Equilibrated grain samples tended to give lower moisture results than recently mixed grain samples - especially in the 1 to 10 MHz region. These differences permitted detection of mixtures by using moisture measurements at two frequencies.

Effects of Grain Moisture Content on Mechanical Grain Harvesting Quality of Summer Maize

2018 ◽  
Vol 44 (12) ◽  
pp. 1747 ◽  
Author(s):  
Lu-Lu LI ◽  
Jun XUE ◽  
Rui-Zhi XIE ◽  
Ke-Ru WANG ◽  
Bo MING ◽  
...  
Keyword(s):  
Moisture Content ◽  
Summer Maize ◽  
Grain Moisture

scholarly journals Wheat Grinding Process with Low Moisture Content: A New Approach for Wholemeal Flour Production

Processes ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 32
Author(s):  
Waleed H. Hassoon ◽  
Dariusz Dziki ◽  
Antoni Miś ◽  
Beata Biernacka
Keyword(s):  
Particle Size ◽  
Moisture Content ◽  
Average Particle Size ◽  
Average Particle ◽  
Grinding Process ◽  
Mixing Properties ◽  
New Approach ◽  
Grain Moisture ◽  
Flour Production ◽  
And Storage

The objective of this study was to determine the grinding characteristics of wheat with a low moisture content. Two kinds of wheat—soft spelt wheat and hard Khorasan wheat—were dried at 45 °C to reduce the moisture content from 12% to 5% (wet basis). Air drying at 45 °C and storage in a climatic chamber (45 °C, 10% relative humidity) were the methods used for grain dehydration. The grinding process was carried out using a knife mill. After grinding, the particle size distribution, average particle size and grinding energy indices were determined. In addition, the dough mixing properties of wholemeal flour dough were studied using a farinograph. It was observed that decreasing the moisture content in wheat grains from 12% to 5% made the grinding process more effective. As a result, the average particle size of the ground material was decreased. This effect was found in both soft and hard wheat. Importantly, lowering the grain moisture led to about a twofold decrease in the required grinding energy. Moreover, the flour obtained from the dried grains showed higher water absorption and higher dough stability during mixing. However, the method of grain dehydration had little or no effect on the results of the grinding process or dough properties.

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