Vibration Analysis and Control for Reciprocating Compressor Piping System

2012 ◽  
Vol 157-158 ◽  
pp. 930-934
Author(s):  
Yong Dong Li ◽  
Sheng Liang Han ◽  
Jie Liu ◽  
Ji Yong Liu ◽  
He Du

Following the adequate model of the reciprocating compressor piping system and the compressor design parameters, operating conditions and gas parameters, the mechanical system of compressor piping, gas-column system, pressure pulsations and of vibration response are numerically simulated. And the main factor bringing to the compressor piping system vibration is identified. A reasonable way to controlling piping vibration is developed to achieve a better efficiency. Keywords: Compressor; Pipe vibration; Vibration Analysis; numerical simulation.

Author(s):  
Ying Zhao ◽  
Jianmei Feng ◽  
Bin Zhao ◽  
Shuangmei Zhou ◽  
Zhou Tang ◽  
...  

The severe vibration of a screw compressor outlet piping system caused the premature failures of some thermowells and the unplanned shut down of the compressor system. The root causes of the vibration problem were investigated by numerical simulations. An acoustic model was established to predict the pressure pulsation of the gas inside the pipelines, and two finite element models were built to study the vibration characteristics of the overall piping system and of the thermowells. The numerical results indicated that the vibration problem may be attributed to the excessive pressure nonuniformity of the gas inside the pipelines, low overall stiffness of the piping system and the first-order structural resonance occurred on the thermowells. A pulsation attenuator was added and the pipelines were rearranged to reduce the pressure pulsation, some pipe supports were added to improve the overall stiffness of the piping system, and the thermowells were reinforced to avoid the first-order structural resonance. After the modifications, the field measurement data showed that the vibration of the piping system decreased significantly, and the modified piping system has been operating normally for nearly two years.


Author(s):  
V. Rajan Babu ◽  
R. Veerasamy ◽  
D. Rangaswamy ◽  
K. Narayanan ◽  
S. C. S. Pavan Kumar ◽  
...  

Prototype Fast Breeder Reactor (PFBR) has two shutdown systems. The absorber rod of the first system is called Control & Safety Rod (CSR). Control & Safety Rod Drive Mechanism (CSRDM) facilitates start-up & controlled shut-down of reactor and control of reactor power by raising and lowering of CSR and shutdown of the reactor on abnormal conditions by rapid insertion of CSR into the core, i.e., by scram action. After the detailed design and analysis of CSR and CSRDM, they were qualified in two stages. In the first stage, the critical assemblies of the mechanism, such as scram release electromagnet, hydraulic dashpot and dynamic seals, were tested individually simulating the operating conditions of the reactor and the design parameters were fine-tuned. Experiments were also carried out on sodium vapour deposition in the annular gaps between the stationary and mobile parts. In the second stage, prototype CSRDM and CSR were manufactured and subjected to various functional tests in air, in hot argon and subsequently in sodium simulating the operating conditions of the reactor. Tests were carried out keeping CSRDM and CSR at aligned condition and with the possible misalignment between them. The performance was checked and recorded maintaining the temperature of sodium starting from 473 K to 823 K. Then the system was subjected to endurance tests. The results show that the performance of CSRDM and CSR is satisfactory and there is no significant change in the performance during endurance testing.


Author(s):  
Mohammad F. Abid ◽  
Zainab Y. Shanain ◽  
Kadhim N. Abed

The effectiveness and performance of industrial hydro-processing Ebullated Bed Reactors (EBRs) are highly dependent on the bed hydrodynamics and operating conditions. In present work, hydrodynamics of EBRs was studied in a cold model experimental setup using air–water–solid particles system. Pressure gradient method and Residence Time Distribution (RTD) technique were used to estimate the individual holdups, and dispersion coefficients in the lab-scale ebullated bed column. System Hydraulic Efficiency (HEF) was also estimated. The results showed that liquid internal recycle ratio, which characterized the EBRs, has a predominant effect on the individual holdups and dispersion coefficients. Empirical correlations were developed for prediction of phase holdups, and dispersion coefficients with good accuracy.


2017 ◽  
Vol 24 (14) ◽  
pp. 3206-3218
Author(s):  
Yohei Kushida ◽  
Hiroaki Umehara ◽  
Susumu Hara ◽  
Keisuke Yamada

Momentum exchange impact dampers (MEIDs) were proposed to control the shock responses of mechanical structures. They were applied to reduce floor shock vibrations and control lunar/planetary exploration spacecraft landings. MEIDs are required to control an object’s velocity and displacement, especially for applications involving spacecraft landing. Previous studies verified numerous MEID performances through various types of simulations and experiments. However, previous studies discussing the optimal design methodology for MEIDs are limited. This study explicitly derived the optimal design parameters of MEIDs, which control the controlled object’s displacement and velocity to zero in one-dimensional motion. In addition, the study derived sub-optimal design parameters to control the controlled object’s velocity within a reasonable approximation to derive a practical design methodology for MEIDs. The derived sub-optimal design methodology could also be applied to MEIDs in two-dimensional motion. Furthermore, simulations conducted in the study verified the performances of MEIDs with optimal/sub-optimal design parameters.


2013 ◽  
Vol 448-453 ◽  
pp. 2114-2119 ◽  
Author(s):  
Izzeldin Idris Abdalla ◽  
Taib Ibrahim ◽  
Nursyarizal Mohd Nor

This paper describes a design optimization to achieve optimal performance of a two novel single-phase short-stroke tubular linear permanent magnet motors (TLPMMs) with rectangular and trapezoidal permanent magnets (PMs) structures. The motors equipped with a quasi-Halbach magnetized moving-magnet armature and slotted stator with a single-slot carrying a single coil. The motors have been developed for reciprocating compressor applications such as household refrigerators. It is observed that the TLPMM efficiency can be optimized with respect to the leading design parameters (dimensional ratios). Furthermore, the influence of mover back iron is investigated and the loss of the motor is computed. Finite element analysis (FEA) is employed for the optimization, and the optimal values of the ratio of the axial length of the radially magnetized magnets to the pole pitch as well as the ratio of the PMs outer radius-to-stator outer radius (split ratio), are identified.


Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 536
Author(s):  
Kenneth A. Goldberg ◽  
Antoine Wojdyla ◽  
Diane Bryant

New, high-coherent-flux X-ray beamlines at synchrotron and free-electron laser light sources rely on wavefront sensors to achieve and maintain optimal alignment under dynamic operating conditions. This includes feedback to adaptive X-ray optics. We describe the design and modeling of a new class of binary-amplitude reflective gratings for shearing interferometry and Hartmann wavefront sensing. Compact arrays of deeply etched gratings illuminated at glancing incidence can withstand higher power densities than transmission membranes and can be designed to operate across a broad range of photon energies with a fixed grating-to-detector distance. Coherent wave-propagation is used to study the energy bandwidth of individual elements in an array and to set the design parameters. We observe that shearing operates well over a ±10% bandwidth, while Hartmann can be extended to ±30% or more, in our configuration. We apply this methodology to the design of a wavefront sensor for a soft X-ray beamline operating from 230 eV to 1400 eV and model shearing and Hartmann tests in the presence of varying wavefront aberration types and magnitudes.


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