Steady CFD Analysis on Gas Turbine Stage Cascade Based on Mixing Plane Model

2012 ◽  
Vol 184-185 ◽  
pp. 473-476 ◽  
Author(s):  
Gao Su ◽  
Guo Yi Zhou ◽  
Fei Du
Keyword(s):  
Gas Turbine ◽  
Optimization Design ◽  
Flow Model ◽  
Scientific Management ◽  
Turbine Cascade ◽  
Wall Function ◽  
Turbine Stage ◽  
Aerodynamic Optimization ◽  
Plane Model ◽  
Explicit Solver

Based on a standard dual-equation turbulent flow model and coupled explicit solver,a wall function method was employed to closure the Reynolds averaged N-S equation .The mixing plane method was adopted to tranfer parameters between rotor and stator cascades. A approximate linear law is obtained in gas turbine cascade for supercharged marine boiler,which governs the variation of some parameters at the outlet of the turbine stage cascade along the blade height direction,such as pressure,velocity,as well as temperature and Ma.The results can provide guidelines for aerodynamic optimization design of the gas turbine stage cascade and the scientific management of this kind of set.

Continuous adjoint aerodynamic optimization design for multi-stage gas turbine with cooling air

2017 ◽  
Vol 89 (3) ◽  
pp. 444-456
Author(s):  
Lei Chen ◽  
Jiang Chen
Keyword(s):  
Gas Turbine ◽  
Optimization Design ◽  
Adjoint Method ◽  
Air Injection ◽  
Aerodynamic Optimization ◽  
Content Type ◽  
Multi Stage ◽  
Surface Code ◽  
Cooling Air ◽  
Continuous Adjoint

Purpose This paper aims to conduct the optimization of the multi-stage gas turbine with the effect of the cooling air injection based on the adjoint method. Design/methodology/approach Continuous adjoint method is combined with the S2 surface code. Findings The optimization of the stagger angles, stacking lines and the passage can improve the attack angles and restrain the development of the boundary, reducing the secondary flow loss caused by the cooling air injection. Practical implications The aerodynamic performance of the gas turbine can be improved via the optimization of blade and passage based on the adjoint method. Originality/value The results of the first study on the adjoint method applied to the S2 surface through flow calculation including the cooling air effect are presented.

Numercial Simulation on Three-Dimensional Unsteady Flow in a Supercharged Boiler Gas Turbine

2012 ◽  
Vol 271-272 ◽  
pp. 1039-1043
Author(s):  
Gao Su ◽  
G.Y. Zhou ◽  
Fei Du
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Gas Turbine ◽  
Optimization Design ◽  
Three Dimensional ◽  
Aerodynamic Optimization ◽  
Axial Distribution ◽  
Sliding Mesh ◽  
Flow Field Characteristics ◽  
Fluent Software

To the unsteady characteristic of three-dimensional flow in the gas turbine blade cascades, based on sliding mesh and a standard turbulent flow model, Fluent software was employed to solve the Reynolds averaged N-S equation. The numberical result of unsteady flow field is obtained in gas turbine cascade for supercharged marine boiler. This paper shows the axial distribution of Ma in the position of β=0 in a calculational period time, and the effect of trails to flow field characteristics. The result can provide guidelines for aerodynamic optimization design of gas turbine stage cascade.

The nonaxismmetric endwall aerodynamic optimization design for a large turbine cascade with a midgap

2017 ◽  
Vol 233 (3) ◽  
pp. 1000-1010
Author(s):  
Lei He ◽  
Hao Liu ◽  
Xiaocheng Zhu ◽  
Ouyang Hua ◽  
Zhaohui Du
Keyword(s):  
Secondary Flow ◽  
Optimization Design ◽  
Transport Model ◽  
Design Procedure ◽  
Turbine Cascade ◽  
Evaluation Tool ◽  
Aerodynamic Optimization ◽  
Pressure Loss Coefficient ◽  
Shear Stress Transport Model ◽  
Assembly Features

The nonaxisymmetric endwall has been verified to be an effective method in reducing the endwall secondary flow loss. Some assembly features, such as the midgap in the hub of real aircraft engines, may have an influence on the endwall secondary flow. In the present work, a nonaxisymmetric endwall with midgap structure is designed for a large linear turbine cascade. A nonaxisymmetric endwall optimization design procedure is developed to minimize the total pressure loss coefficient at the passage exit. The profile of the endwall is designed using automatic numerical optimization with the Kriging surrogate method. The numerical simulation based on a transition shear stress transport model is used as the aerodynamic evaluation tool for the optimization system. When the midgap is considered in the design, mixing loss between midgap flows and main flow is significantly reduced. However, the loss relative to the passage vortex is increased to some extent.

Non-Axisymmetric Turbine Endwall Aerodynamic Optimization Design: Part II — Turbine Stage Design and Unsteady Flow Characteristics Analysis

2014 ◽  
Author(s):  
Hao Sun ◽  
Liming Song ◽  
Jun Li ◽  
Zhenping Feng
Keyword(s):  
Unsteady Flow ◽  
Secondary Flow ◽  
Optimization Design ◽  
Flow Characteristics ◽  
Aerodynamic Performance ◽  
Turbine Stage ◽  
Aerodynamic Optimization ◽  
Flow Losses ◽  
Unsteady Interaction ◽  
Isentropic Efficiency

Aerodynamic optimization design and experimental validation for the non-axisymmetric endwall profiles of the turbine cascade have been completed in the part I of this research work. Non-axisymmetric endwall profile optimization design of the turbine stage and corresponding steady and unsteady flow characteristics were presented in the part II. Aerodynamic optimization design for the non-axisymmetric endwall profile of the turbine stage was conducted when the maximization of the total-total isentropic efficiency was set as the design objective with constraint on the mass flow rate. The aerodynamic performance of the designed turbine stage was evaluated using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) solutions. The non-axisymmetric endwall profiles of the stator hub and shroud as well as the rotor hub in the turbine stage were optimized using developed endwall profile method in the part I. A total of 15 design variables were employed in the optimization for the stator and rotor endwalls. The global optimization method of the adaptive rang differential evolution algorithm was used to search the optimal non-axisymmetric endwall profile. The total-total isentropic efficiency of the turbine stage with the optimized non-axisymmetric endwall profile increases 0.26% by comparison of the referenced axisymmetric endwall design when the effects of the rotor tip clearance were also considered. The secondary flow losses of the stator and rotor were significantly reduced in the optimized non-axisymmetric endwall stage, as well as the tip leakage flow losses. In addition, the unsteady aerodynamic performance of the turbine stage with the optimized non-axisymmetric endwall profile and referenced axisymmetric endwall were numerically investigated and compared. The numerical results indicate that the fluctuating velocity in the rotor blade passage of the optimized non-axisymmetric endwall stage significantly decreases since the stator wake and secondary flow losses are reduced. Thus, the intensity of the unsteady interaction between the stator upstream flow and the flow in the rotor passage decreases. The time-averaged results indicated that the aerodynamic efficiency and output power of the turbine stage with the optimized non-axisymmetric endwall profile are higher than that of the referenced axisymmetric endwall stage. Meanwhile, the transient results at different time steps show that the periodic fluctuating amplitude of the efficiency and power of the optimized non-axisymmetric endwall stage were smaller than that of the referenced axisymmetric endwall stage due to the weaker stator/rotor unsteady interaction effects.

Numerical investigation of non-uniform flow in twin-silo combustors and impact on axial turbine stage performance

2021 ◽  
pp. 095765092199394
Author(s):  
Hafiz M Hassan ◽  
Adeel Javed ◽  
Asif H Khoja ◽  
Majid Ali ◽  
Muhammad B Sajid
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Internal Flow ◽  
Large Temperature ◽  
Clear Understanding ◽  
Gas Temperature ◽  
Turbine Stage ◽  
Flow Angle ◽  
Axial Turbine ◽  
Stage Performance

A clear understanding of the flow characteristics in the older generation of industrial gas turbines operating with silo combustors is important for potential upgrades. Non-uniformities in the form of circumferential and radial variations in internal flow properties can have a significant impact on the gas turbine stage performance and durability. This paper presents a comprehensive study of the underlying internal flow features involved in the advent of non-uniformities from twin-silo combustors and their propagation through a single axial turbine stage of the Siemens v94.2 industrial gas turbine. Results indicate the formation of strong vortical structures alongside large temperature, pressure, velocity, and flow angle deviations that are mostly located in the top and bottom sections of the turbine stage caused by the excessive flow turning in the upstream tandem silo combustors. A favorable validation of the simulated exhaust gas temperature (EGT) profile is also achieved via comparison with the measured data. A drop in isentropic efficiency and power output equivalent to 2.28% points and 2.1 MW, respectively is observed at baseload compared to an ideal straight hot gas path reference case. Furthermore, the analysis of internal flow topography identifies the underperforming turbine blading due to the upstream non-uniformities. The findings not only have implications for the turbine aerothermodynamic design, but also the combustor layout from a repowering perspective.

Impact of Different Film-Cooling Modes at Trailing Edge on the Aerodynamic Performance of Heavy Duty Gas Turbine Cascade

2011 ◽  
Vol 84-85 ◽  
pp. 259-263
Author(s):  
Xun Liu ◽  
Song Tao Wang ◽  
Xun Zhou ◽  
Guo Tai Feng
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Large Mass ◽  
Turbine Cascade ◽  
Heavy Duty ◽  
Trailing Edge ◽  
Central Difference ◽  
Adiabatic Effectiveness ◽  
Heavy Duty Gas Turbine ◽  
The Impact

In this paper, the trailing edge film cooling flow field of a heavy duty gas turbine cascade has been studied by central difference scheme and multi-block grid technique. The research is based on the three-dimensional N-S equation solver. By way of analysis of the temperature field, the distribution of profile pressure, and the distribution of film-cooling adiabatic effectiveness in the region of trailing edge with different cool air injection mass and different angles, it is found that the impact on the film-cooling adiabatic effectiveness is slightly by changing the injection mass. The distribution of profile pressure dropped intensely at the pressure side near the injection holes line with the large mass cooling air. The cooling effect is good in the region of trailing edge while the injection air is along the direction of stream.

scholarly journals Off-Design Behavior Analysis and Operating Curve Design of Marine Intercooled Gas Turbine

2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
Nian-kun Ji ◽  
Shu-ying Li ◽  
Zhi-tao Wang ◽  
Ning-bo Zhao
Keyword(s):  
Steady State ◽  
Gas Turbine ◽  
Optimization Design ◽  
Three Dimensional ◽  
Operational Flexibility ◽  
Modeling And Analysis ◽  
Additional Degree ◽  
Performance Space ◽  
Mechanical Constraints ◽  
Steady State Model

The intercooled gas turbine obtained by adopting an indirect heat exchanger into an existing gas turbine is one of the candidates for developing high-power marine power units. To simplify such a strong coupled nonlinear system reasonably, the feasibility and availability of qualifying equivalent effectiveness as the only parameter to evaluate the intercooler behavior are investigated. Regarding equivalent effectiveness as an additional degree of freedom, the steady state model of a marine intercooled gas turbine is developed and its off-design performance is analyzed. With comprehensive considerations given to various phase missions of ships, operational flexibility, mechanical constraints, and thermal constraints, the operating curve of the intercooled gas turbine is optimized based on graphical method in three-dimensional performance space. The resulting operating curve revealed that the control strategy at the steady state conditions for the intercooled gas turbine should be variable cycle control. The necessity of integration optimization design for gas turbine and intercooler is indicated and the modeling and analysis method developed in this paper should be beneficial to it.

Comparison of 3D Unsteady Transient Conjugate Heat Transfer Analysis on a High Pressure Cooled Turbine Stage With Experimental Data

2017 ◽  
Author(s):  
Jong-Shang Liu ◽  
Mark C. Morris ◽  
Malak F. Malak ◽  
Randall M. Mathison ◽  
Michael G. Dunn
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Flux ◽  
High Pressure ◽  
High Temperature ◽  
Gas Turbine ◽  
Conjugate Heat Transfer ◽  
Turbine Rotor ◽  
Turbine Stage ◽  
Cooling Flow

In order to have higher power to weight ratio and higher efficiency gas turbine engines, turbine inlet temperatures continue to rise. State-of-the-art turbine inlet temperatures now exceed the turbine rotor material capability. Accordingly, one of the best methods to protect turbine airfoil surfaces is to use film cooling on the airfoil external surfaces. In general, sizable amounts of expensive cooling flow delivered from the core compressor are used to cool the high temperature surfaces. That sizable cooling flow, on the order of 20% of the compressor core flow, adversely impacts the overall engine performance and hence the engine power density. With better understanding of the cooling flow and accurate prediction of the heat transfer distribution on airfoil surfaces, heat transfer designers can have a more efficient design to reduce the cooling flow needed for high temperature components and improve turbine efficiency. This in turn lowers the overall specific fuel consumption (SFC) for the engine. Accurate prediction of rotor metal temperature is also critical for calculations of cyclic thermal stress, oxidation, and component life. The utilization of three-dimensional computational fluid dynamics (3D CFD) codes for turbomachinery aerodynamic design and analysis is now a routine practice in the gas turbine industry. The accurate heat-transfer and metal-temperature prediction capability of any CFD code, however, remains challenging. This difficulty is primarily due to the complex flow environment of the high-pressure turbine, which features high speed rotating flow, coupling of internal and external unsteady flows, and film-cooled, heat transfer enhancement schemes. In this study, conjugate heat transfer (CHT) simulations are performed on a high-pressure cooled turbine stage, and the heat flux results at mid span are compared to experimental data obtained at The Ohio State University Gas Turbine Laboratory (OSUGTL). Due to the large difference in time scales between fluid and solid, the fluid domain is simulated as steady state while the solid domain is simulated as transient in CHT simulation. This paper compares the unsteady and transient results of the heat flux on a high-pressure cooled turbine rotor with measurements obtained at OSUGTL.

Aerodynamic Optimization Design of Airfoil Shape Using Entropy Generation as an Objective

2018 ◽  
Vol 11 (2) ◽  
Author(s):  
Wei Wang ◽  
Jun Wang ◽  
Xiao-Pei Yang ◽  
Yan-Yan Ding
Keyword(s):  
Entropy Generation ◽  
Energy Cost ◽  
Optimization Design ◽  
Generation Rate ◽  
Entropy Generation Rate ◽  
Aerodynamic Optimization ◽  
Analysis And Design ◽  
Constraint Model ◽  
The Impact ◽  
Drag Ratio

Abstract An entropy analysis and design optimization methodology is combined with airfoil shape optimization to demonstrate the impact of entropy generation on aerodynamics designs. In the work herein, the entropy generation rate is presented as an extra design objective along with lift-drag ratio, while the lift coefficient is the constraint. Model equation, which calculates the local entropy generation rate in turbulent flows, is derived by extending the Reynolds-averaging of entropy balance equation. The class-shape function transform (CST) parametric method is used to model the airfoil configuration and combine the radial basis functions (RBFs) based mesh deformation technique with flow solver to compute the quantities such as lift-drag ratio and entropy generation at the design condition. From the multi-objective solutions which represent the best trade-offs between the design objectives, one can select a set of airfoil shapes with a low relative energy cost and with improved aerodynamic performance. It can be concluded that the methodology of entropy generation analysis is an effective tool in the aerodynamic optimization design of airfoil shape with the capability of determining the amount of energy cost.

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