Energy-Saving Optimization for Wheel Loader's Double-Pump Confluence Hydraulic System with Fixed-Displacement Pump

2013 ◽  
Vol 389 ◽  
pp. 618-622 ◽  
Author(s):  
Zhao Jun Tan ◽  
Yao Jin

The field test results show that existing double-pump confluence hydraulic system with constant displacement pump of wheel loader could only save some energy while the load pressure is rather high (>15Mpa in the tests). However, the load pressure is usually low, especially when the wheel Loader is working on bulldozing operation or just steering and running. Thus, an optimized double-pump confluence hydraulic system was designed by adding a proportional valve and adjust operation rule, so that the output oil of steering pump flow into tank by the proportional valve while the load pressure is low and the relative position of joystick is not large (<72%), and in this way the throttle losses is reduced. Simulation results indicate that the optimized confluence hydraulic system could save 26.2% throttle losses while the wheel Loader is working on bulldozing operation.

2010 ◽  
Vol 139-141 ◽  
pp. 975-980
Author(s):  
Xiao Bin Wang ◽  
Shu Mei Chen ◽  
He Ting Huang ◽  
Ji Wen Zhuo

The Loaders’ hydraulic transmission system trends towards medium and high-pressure. The research object of this paper is thermal equilibrium of new quantitative medium and high-pressure hydraulic system of type 50 of wheel loader, which is developed by Xiamen Xia Gong (XG) Machinery Co., Ltd. (abbreviated as XGMA). Aim is to research the thermal equilibrium of loader’s hydraulic system before increasing the pressure at 16MPa and prove the simulation results reliability through experiment (max error is 11.57%). The simulation results are thought to be reliable, after ignoring some disturbance factors existing in the practical work. Consequently, loader's thermal equilibrium have been done after increasing pressure to 20MPa, the results of research show that thermal equilibrium will be obviously optimized, it will drop power loss (drop 17%) and improve hydraulic system’s reliability and reduce the cost after pressure was raised.


Robotica ◽  
2001 ◽  
Vol 19 (5) ◽  
pp. 497-511 ◽  
Author(s):  
Paul J. A. Lever

An Automated Digging Control System (ADCS) for a wheel loader is developed that utilizes a behavior-based control structure combined with fuzzy logic. This controller exhibits the real-time reactive responses necessary for executing digging tasks in an uncertain, unstructured and dynamic excavation environment. This paper presents field test results of a prototype ADCS that was developed and implemented on a Caterpillar 980G wheel loader. Test results show that the performance of the automated system is comparable to that of an expert human operator in a wide range of excavation situations.


2020 ◽  
Vol 12 (6) ◽  
pp. 168781402092627
Author(s):  
Jianyong Zuo ◽  
Jingxian Ding ◽  
Cheng Liu ◽  
Zhuojun Luo

In order to facilitate system design and performance analysis, a virtual prototype for metro train electropneumatic brakes is proposed. A virtual braking environment that consists of a three-car train model and six electropneumatic brakes model is elaborated. The virtual braking environment can be used to research the relation between braking response and electropneumatic brake’s parameters and to simulate axle loading transfer. By comparing the simulation results with bench test data, the electropneumatic brake model is proven to be quite accurate. Based on the proposed virtual prototype, a test train brake is designed, and a couple of field tests are carried out. The average deceleration of electropneumatic compound service brake at the initial speed of 45 km/h is 0.83 m/s2, the braking distance is 94 m, and that of pure air service brake at the speed of 43 km/h is 0.64 m/s2, the braking distance is 111 m. The field test results satisfy the test train requirements, which further proves the effectiveness of the proposed virtual prototype.


2013 ◽  
Vol 668 ◽  
pp. 420-425 ◽  
Author(s):  
Ning Xie ◽  
Xi Chen ◽  
Jin Jin Guo

Focusing on the performance of proportional valve controlled cylinder, by using AMESim simulation software, dynamic performance of the system has been simulated. Starting by the control strategy, using Genetic Algorithm,the PID parameters which can affect the hydraulic cylinder position accuracy will be optimized. The simulation results show that the optimized parameters can improve system performance, and achieved excellent results.


1990 ◽  
Author(s):  
David M. Bailey ◽  
Stuart D. Foltz ◽  
Myer J. Rosenfield
Keyword(s):  

2012 ◽  
Vol 588-589 ◽  
pp. 614-617
Author(s):  
Zhi Hua Wang ◽  
Mei Ling Li ◽  
Jian Zhang ◽  
Li Wang ◽  
Yong Xu

The Equivalent Turn Number of Coil (ETNC) is proposed for induction coil design. Simulation results show that the vibrationonthe induction coil’s structure. The optimized coil is composed by two symmetry parts on the condition of sinusoidal vibration. The effective value of output EMF of optimized coil increases 51.39% than uniform coil’s. In the experiment, the optimized and uniform coils are fabricated with 600 turns and comparatively studied in the same vibration-to-electrical generator. The test results show that the peak-to-peak value and effective value of output EMF of the optimized coil can increase up to 52.59% and 48.76%, respectively, compared with the uniform coil.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199811
Author(s):  
Wu Xianfang ◽  
Du Xinlai ◽  
Tan Minggao ◽  
Liu Houlin

The wear-ring abrasion can cause performance degradation of the marine centrifugal pump. In order to study the effect of front and back wear-ring clearance on a pump, test and numerical simulation were used to investigate the performance change of a pump. The test results show that the head and efficiency of pump decrease by 3.56% and 9.62% respectively at 1.0 Qd due to the wear-ring abrasion. Under 1.0 Qd, with the increase of the front wear-ring the vibration velocity at pump foot increases from 0.4 mm/s to 1.0 mm/s. The axis passing frequency (APF) at the measuring points increases significantly and there appears new characteristic frequency of 3APF and 4APF. The numerical simulation results show that the front wear-ring abrasion affects the flow at the inlet of the front chamber of the pump and impeller passage. And the back wear-ring abrasion has obvious effect on the flow in the back chamber of the pump and impeller passage, while the multi-malfunction of the front wear-ring abrasion and back wear-ring abrasion has the most obvious effect on the flow velocity and flow stability inside pump. The pressure pulsation at Blade Passing Frequency (BPF) of the three schemes all decrease with the increase of the clearance.


2014 ◽  
Vol 70 (7) ◽  
pp. 1285-1291 ◽  
Author(s):  
Jia-jia Deng ◽  
Liang-ming Pan ◽  
De-qi Chen ◽  
Yu-quan Dong ◽  
Cheng-mu Wang ◽  
...  

Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.


2021 ◽  
Vol 13 (10) ◽  
pp. 5708
Author(s):  
Bo-Ram Park ◽  
Ye-Seul Eom ◽  
Dong-Hee Choi ◽  
Dong-Hwa Kang

The purpose of this study was to evaluate outdoor PM2.5 infiltration into multifamily homes according to the building characteristics using regression models. Field test results from 23 multifamily homes were analyzed to investigate the infiltration factor and building characteristics including floor area, volume, outer surface area, building age, and airtightness. Correlation and regression analysis were then conducted to identify the building factor that is most strongly associated with the infiltration of outdoor PM2.5. The field tests revealed that the average PM2.5 infiltration factor was 0.71 (±0.19). The correlation analysis of the building characteristics and PM2.5 infiltration factor revealed that building airtightness metrics (ACH50, ELA/FA, and NL) had a statistically significant (p < 0.05) positive correlation (r = 0.70, 0.69, and 0.68, respectively) with the infiltration factor. Following the correlation analysis, a regression model for predicting PM2.5 infiltration based on the ACH50 airtightness index was proposed. The study confirmed that the outdoor-origin PM2.5 concentration in highly leaky units could be up to 1.59 times higher than that in airtight units.


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