The Process Experimental Study on High Efficiency Deep Grinding for 9SiCr Alloy Steel with a CBN Wheel

2013 ◽  
Vol 457-458 ◽  
pp. 172-176
Author(s):  
Zong Fu Guo ◽  
Xiao Min Sheng ◽  
Gui Zhi Xie ◽  
De Zhen Yin ◽  
Wen Xin Li
Keyword(s):  
Surface Quality ◽  
Alloy Steel ◽  
High Efficiency ◽  
Removal Rate ◽  
Grinding Force ◽  
Wheel Speed ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Good Surface ◽  
High Removal Rate

This paper via investigate the process of 9SiCr alloy steel in high efficiency deep grinding to find the rule between grinding wheel speed vs depth of cut ap and speed of table vw with the grinding force and the surface quality. Intend to develop a suitable method of the grinding process of 9SiCr alloy steel in high efficiency deep grinding, to obtain high removal rate and good surface quality.

scholarly journals Efficient and Precise Grinding of Sapphire Glass Based on Dry Electrical Discharge Dressed Coarse Diamond Grinding Wheel

Micromachines ◽  
2019 ◽  
Vol 10 (9) ◽  
pp. 625 ◽  
Author(s):  
Yanjun Lu ◽  
Wang Luo ◽  
Xiaoyu Wu ◽  
Chaolan Zhou ◽  
Bin Xu ◽  
...  
Keyword(s):  
Surface Quality ◽  
Electrical Discharge ◽  
Ground Surface ◽  
Grinding Force ◽  
Wheel Speed ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Feed Speed ◽  
Diamond Grinding Wheel ◽  
Diamond Grinding

In this paper, in view of low grinding efficiency and poor ground surface quality of sapphire glass, the coarse diamond grinding wheel dressed by dry impulse electrical discharge was proposed to perform efficient and precise grinding machining of sapphire glass. The dry electrical discharge dressing technology was employed to obtain high grain protrusion and sharp micro-grain cutting edges. The influences of grinding process parameters such as wheel speed, depth of cut and feed speed on the ground surface quality, grinding force and grinding force ratio on sapphire glass were investigated, and the relationship between grinding force and ground surface quality was also revealed. The experimental results show that the grain protrusion height on the surface of a coarse diamond grinding wheel dressed by dry electrical discharge can reach 168.5 µm. The minimum line roughness Ra and surface roughness Sa of ground sapphire glass surface were 0.194 µm and 0.736 µm, respectively. In order to achieve highly efficient ground quality of sapphire glass, the depth of cut was controlled within 7 µm, and the wheel speed and feed speed were 3000–5000 r/min and 10–20 mm/min, respectively. The influences of feed speed and wheel speed on grinding force ratio were more significant, but the influence of depth of cut was little.

Modeling of Grinding Force in Constant-Depth-of-Cut Ultrasonically Assisted Grinding

2004 ◽  
Vol 471-472 ◽  
pp. 101-106 ◽  
Author(s):  
Yong Bo Wu ◽  
Mitsuyoshi Nomura ◽  
Jing Feng Zhi ◽  
M. Kato
Keyword(s):  
Theoretical Prediction ◽  
Process Parameters ◽  
Grinding Force ◽  
Wheel Speed ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Constant Depth ◽  
Empirical Results ◽  
Abrasive Grain

This paper discusses the mechanism behind the grinding force decrease associated with ultrasonication of the grinding wheel in constant-depth-of-cut ultrasonically assisted grinding (UAG). By introducing a grinding model describing the cutting trace of an abrasive grain, an equation relating the grinding force decrease to such process parameters as the amplitude and frequency of vibration and the grinding wheel speed, is established. Experiments are conducted to confirm the theoretical prediction. Theoretical and empirical results both indicate that the decrease in grinding force is due to the grinding chips becoming smaller and fracturing more easily under ultrasonication. The results also suggest that the grinding force decrease is greater at higher vibration amplitudes and at lower grinding wheel speeds.

Development of Advanced Broaching Tool for Machining Titanium Alloy

2012 ◽  
Vol 445 ◽  
pp. 161-166
Author(s):  
Mohammed Sarwar ◽  
Mike Dinsdale ◽  
Julfikar Haider
Keyword(s):  
Surface Quality ◽  
Metal Removal ◽  
Removal Rate ◽  
Cutting Tools ◽  
Vital Role ◽  
Tool Geometry ◽  
Depth Of Cut ◽  
Good Surface ◽  
Tool Performance ◽  
Good Surface Finish

Broaching is a precision multipoint metal removal operation normally employed for manufacturing variety of complex parts having either internal or external features. Broaching can produce high precision and good surface finish at a high metal removal rate. The unique feature of a broach tool is that the feed/depth of cut for the teeth is built into the broach unlike other cutting tools. The tool design (e.g., rise per tooth and tooth geometry) play a vital role in the broach performance. A specially adapted machine tool modified to investigate a single broach tooth has been used. Cutting forces and material removal rate have been measured during experimental work for different combination of broaching parameters and broach tool geometry. The effect of the parameters on the surface quality produced has been established. The characteristics of chips formed have also been defined. Finally, optimum tooth geometry and rise per tooth have been recommended for tool performance, broached surface quality and efficient chip formation. The information provided in this paper will be beneficial for broach tool designers and manufacturing engineers.

The Experiment Research of Precision Grinding of Li-Ti Ferrite with Graphite Grinding Wheel

2010 ◽  
Vol 431-432 ◽  
pp. 322-325
Author(s):  
Bei Zhang ◽  
Hong Hua Su ◽  
Hong Jun Xu ◽  
Yu Can Fu
Keyword(s):  
Surface Quality ◽  
Material Removal ◽  
Removal Rate ◽  
High Surface ◽  
Ground Surface ◽  
Grinding Wheel ◽  
Precision Grinding ◽  
High Surface Quality ◽  
Good Surface ◽  
Good Surface Quality

Li-Ti ferrite used in aviation occasions needs good surface quality. In conventional grinding it is difficult to meet the surface demand. Accordingly, this paper proposed a new grinding process to change the situation. The process employed graphite grinding wheel which is always used in ultra-precision grinding of steel piece. The process can obtain good surface quality and ensure certain material removal rate. The ground surface appearance is nearly mirror-like. The lowest surface roughness of Ra value of the ground surface is 0.05μm in the experiment. The ground surface morphology is made up of spread glazed area and dispersed minute pits. The ductile regime dominates the material removal mechanism and no surface damage is induced in the process. In consideration of the results in the experiment it can be seen that grinding with graphite grinding wheel is a good finishing procedure in ferrite machining because of its obtained high surface quality.

Application and Development of High-Efficiency Abrasive Finishing

2011 ◽  
Vol 189-193 ◽  
pp. 3113-3116
Author(s):  
Chang He Li ◽  
Ling Yun Qi ◽  
Hua Yang Zhao
Keyword(s):  
High Speed ◽  
High Performance ◽  
High Efficiency ◽  
Removal Rate ◽  
Grinding Wheel ◽  
Abrasive Machining ◽  
Machining Processes ◽  
Belt Grinding ◽  
Hard And Brittle Materials ◽  
High Removal Rate

High-efficiency abrasive machining is one of the important technology of advanced manufacture. Combined with raw and finishing machining, it can attain high removal rate like turning, milling and planning. The difficult-to-grinding materials can also be ground by means of this method with high performance. In the present paper, development status and latest progresses on high efficiency abrasive machining technologies relate to high speed and super-high speed grinding, high efficiency deep-cut grinding, hard and brittle materials high-efficiency grinding, powerful grinding and belt grinding were summarized. The efficiency and parameters range of these abrasive machining processes were compared. The key technologies of high efficiency abrasive machining, including grinding wheel, spindle and bearing, grinder, coolant supplying, installation and orientation of wheel and workpiece and safety defended, as well as intelligent monitor and NC grinding were investigated.

Thrust Force Directional Vibration-Assisted Ductile-Mode Grinding of Single-Crystal Si

2010 ◽  
Vol 126-128 ◽  
pp. 627-632 ◽  
Author(s):  
Kenichiro Imai ◽  
Hiroshi Hashimoto
Keyword(s):  
Single Crystal ◽  
Thrust Force ◽  
Removal Rate ◽  
Single Crystal Silicon ◽  
Grinding Force ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Crystal Silicon ◽  
Ductile Mode ◽  
Single Grain

Under optimum grinding conditions, a constant grinding force is exerted on a workpiece during ductile-mode grinding of BK7 glass. Based on the results, the cutting force, specific grinding energy, and depth of cut for a single grain were calculated. It was found that a single grain was easily removed from the material. However, grinding is impossible because surface burning occurs on the workpiece. In order to avoid burning, a single-crystal silicon wafer (1,0,0) surface was ground with thrust force directional vibration-assisted grinding. The normal grinding force with vibration was comparatively low, but was quite stable. The removal rate was approximately three times greater than that without vibration. The results indicate that the successive abrasive grains of the grinding wheel remove the material intermittently.

scholarly journals Effect of Types of Grinding Fluid on Grinding Characteristics of CMSX4

2022 ◽  
Vol 16 (1) ◽  
pp. 43-51
Author(s):  
Tatsuki Ikari ◽  
Takayuki Kitajima ◽  
Akinori Yui ◽  
◽  
Keyword(s):  
Surface Roughness ◽  
High Efficiency ◽  
Removal Rate ◽  
Turbine Blades ◽  
Grinding Force ◽  
Grinding Wheel ◽  
High Temperature Strength ◽  
Heat Resistant ◽  
Grinding Ratio ◽  
Grinding Fluid

Nickel-based heat-resistant alloys are widely used for fabricating the turbine blades in gas turbine engines. An increase in the number of such engines operated by air carriers will increase the demand for high-efficiency machining of nickel-based heat-resistant alloys. However, the high-efficiency grinding of nickel-based heat-resistant alloys is challenging because of their low thermal conductivity and thermal diffusivity, high chemical activity, large work-hardening properties, and high-temperature strength. In this work, the authors propose a high-efficiency grinding technique that uses speed-stroke grinding of nickel-based heat-resistant alloys, and aim to clarify the optimum grinding conditions for the proposed grinding method. The workpiece material is CMSX4 used for the turbine blades. A Cubitron + WA grinding wheel and WA grinding wheel mounted on a linear motor-driven surface grind machines are used for grinding, and the grinding force, surface roughness, and grinding ratio are investigated with the removal rate maintained constant. Two types of grinding fluid are prepared: solution and soluble. From the experiments, it is found that wet grinding features a lower grinding force, smaller surface roughness, and higher grinding ratio when compared to dry-cut grinding. The improvement in the grinding ratio at high table speeds is significant, and it is found to be greater for the soluble-type fluid than for the solution-type fluid.

scholarly journals Study on the Effect of Grinding Pressure on Material Removal Behavior Performed on a Self-Designed Passive Grinding Simulator

2021 ◽  
Vol 11 (9) ◽  
pp. 4128
Author(s):  
Peng-Zhan Liu ◽  
Wen-Jun Zou ◽  
Jin Peng ◽  
Xu-Dong Song ◽  
Fu-Ren Xiao
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Service Life ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Grinding Efficiency

Passive grinding is a new rail grinding strategy. In this work, the influence of grinding pressure on the removal behaviors of rail material in passive grinding was investigated by using a self-designed passive grinding simulator. Meanwhile, the surface morphology of the rail and grinding wheel were observed, and the grinding force and temperature were measured during the experiment. Results show that the increase of grinding pressure leads to the rise of rail removal rate, i.e., grinding efficiency, surface roughness, residual stress, grinding force and grinding temperature. Inversely, the enhancement of grinding pressure and grinding force will reduce the grinding ratio, which indicates that service life of grinding wheel decreases. The debris presents dissimilar morphology under different grinding pressure, which reflects the distinction in grinding process. Therefore, for rail passive grinding, the appropriate grinding pressure should be selected to balance the grinding quality and the use of grinding wheel.

Research on Grinding Force of Zirconia Internal Grinding with Resin Bond Diamond Wheel

2016 ◽  
Vol 1136 ◽  
pp. 30-35
Author(s):  
He Wang ◽  
Ke Zhang ◽  
Yu Hou Wu ◽  
Hong Song
Keyword(s):  
Grain Size ◽  
Surface Quality ◽  
Diamond Wheel ◽  
Grinding Force ◽  
Wheel Speed ◽  
Zirconia Ceramic ◽  
Machined Surface ◽  
Research Results ◽  
Internal Grinding ◽  
Machined Surface Quality

The zirconia parts are limited by machined surface quality. The grinding force is one of the most important parameters of grinding and has effects on surface quality. The MK2710 grinder and resin bond diamond wheels were used in zirconia grinding. The grinding force was obtained by Kistler dynamometer. The paper focused on wheel speed and grain size on grinding force, and examined the surface by SEM. The research results indicated that decreasing the grain size, the grinding force increased and the surface quality improved, and increasing wheel speed could decrease grinding force to improve grinding surface quality. The results can improve zirconia ceramic parts surface quality and promote application.

Investigation of Grinding Force and Surface Integrity of IC10 in Creep Feed Grinding

2020 ◽  
Author(s):  
Jun-chen Li ◽  
Wen-hu Wang ◽  
Rui-song Jiang ◽  
Xiao-fen Liu ◽  
Huang Bo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Material Removal ◽  
Normal Force ◽  
Removal Rate ◽  
Tangential Force ◽  
Grinding Force ◽  
Wheel Speed ◽  
Creep Feed Grinding ◽  
Creep Feed

Abstract The IC10 superalloy material is one of the most important materials for aero-engine turbine blade due to its excellent performances. However, it is difficult to be machined because of its special properties such as terrible tool wear and low machined efficiency. The creep feed grinding is widely used in machining IC10 superalloy due to the advance in reducing tool wear, improving material removal rate and surface quality. The creep feed grinding is a promising machining process with the advantages of high material removal rate due to large cutting depth, long cutting arc and very slow workpiece, and its predominant features might have significant influence on the grinding force and surface quality for the workpiece. Hence, it is of great importance to study the grinding force and surface integrity in creep feed grinding IC10 superalloy. In this paper, a series of orthogonal experiments have been carried out and the effects of grinding parameters on the grinding force and the surface roughness are analyzed. The topographies and defects of the machined surface were observed and analyzed using SEM. The results of the experiments show that the tangential force is decreased with the workpiece speed increasing. However, there is no significant change in tangential force with the increasing of grinding depth and wheel speed. The normal force is decreased with the workpiece speed increasing when the workpiece speed is less than 150 mm/min, but when the workpiece speed is more than 150 mm/min the normal force is increased tardily. Moreover, the normal force is increased sharply with the increase of grinding depth and is increased slowly with the increase of wheel speed. In general, the surface roughness is increased with workpiece speed and grinding depth increasing, while the trend of increase corresponding that of workpiece speed is more evident. The value of the surface roughness is decreased with wheel speed increasing. And it is found out that the main defect is burning of the IC10 superalloy material in creep feed grinding by energy spectrum analysis of some typical topography in this study.

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