Analysis and Design of the Roller for Belt Conveyor Based on ANSYS

2014 ◽  
Vol 1027 ◽  
pp. 315-319 ◽  
Author(s):  
Xing Qi Yuan ◽  
Shuang Yan Yang ◽  
Quan Yun Niu

With the fast development in continuous conveyor technology, the belt conveyor to be more widely applied, the belt conveyor technology is gradually refined, and has made a number of achievements. Drum as a belt conveyor drive components, attracted the attention of the relevant technical staff. To ensure the belt conveyor system, the optimizing design of the drum quality and the strengthen use of the drum performance have an important guiding significance to the safety and reliability as a whole. With the help of ANSYS software, finite element analysis, the optimal design results analysis showed that the effect of optimal design to achieve the purpose of has a certain guiding significance for optimizing the structure of actual production. Key words: Belt conveyor; drum; transmission parts; ANSYS; the optimization design

2012 ◽  
Vol 201-202 ◽  
pp. 894-897
Author(s):  
Jun Liu ◽  
Bao Shou Sun ◽  
Jian Nan Cao

At present, it is inconvenient for use due to huge volume of common inflatable rubber fender. This paper introduces a design of cylindrical rubber sealing cushion which can be applied to various occasions to protect ships, dock and pier facilities. The key of air cushion technique is that it can produce a large displacement to buffer deformation and to reduce the exchange of energy. It plays a role to increase the time of collision, and then reduces the force of collision. Meanwhile, it also has good ability to adapt the tilted contact and it can float on the water surface, etc. This paper makes a feasibility analysis and strength calculation by doing theoretical calculation, and then making a force-test simulation by using ANSYS software, and do some structure optimal design according to the results of finite element analysis.


2012 ◽  
Vol 479-481 ◽  
pp. 1545-1550
Author(s):  
Zi Peng Li ◽  
Wen Qiang Li ◽  
Yan Li

Abstract. Aiming at the need of multi-objective optimization design of the common beam in engineering, this paper optimized the beams’ carrying capacity and anti-vibration ability based on optimization design platform of Isight, which integrated ProE and Ansys software. Through automatic iteration of the beam’s 3D modal data and simulation results, one ideal optimization solution can be obtained by using NLPQL algorithm. Compared with initial design, optimization Results’ performance parameter improved markedly. This standard method and steps can be promoted to engineers, which involve beam’s finite element analysis and design optimization.


2015 ◽  
Vol 727-728 ◽  
pp. 541-545
Author(s):  
Xiang Yu Ding

This paper uses the ANSYS software to analysis the outer arm opening angel(OAOA) and the outer arm arc angle(OAAA) of W-type metallic sealing ring which can effects on the mechanical properties,obtained in that when the OAOA choose from 1.398°to 14.156 °and the OAAA choose from 30.21° to 59.5 °, the mechanical properties of the sealing ring can satisfy the requirement of use. Then using the MOGA optimization algorithm to optimize the design of W-type metallic sealing ring, and find when the OAOA choose 3.39°and the OAAA choose 32.18°are the optimal design of the W-type metallic sealing ring.


2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.


In current age of process industry, demand of longdistance belt conveyor is rapidly increasing. For which lot of research works are under process to improve performance & durability of long-distance belt conveyor. For which there is lot of scope available to use high strength material to manufacture belt conveyor mountings & accessories to increase their durability & to reduce maintenance, which directly increase performance of long distance belt conveyor. During our analysis, it was found that there are major failure issues being reported for conveyor’s drive shaft. It was also understood that major drive shaft failure was due to incorrect design & wrong material selection for conveyor drive shaft. The objective of this paper is to optimize design& material selection of drive shaft for long distance belt conveyor. We have modified drive shaft designs over conventional shaft design & analyzed these designs with different high strength material materials. We have also concentrated to reduce weight and assembly cost of drive shaft which include drive shaft with Plummer blocks & bearings arrangement. For design optimization of conveyor’s drive shaft various design software’s i.e. CAD NX and ANSYS have been used. Static Structural analysis performed to find out directional & total deformation and fracture analysis performed to find out values of stress intensity factors & J integral of drive shaft, under defined identical loading & boundary condition. Design Modelling done on CAD NX & Finite Element Analysis done on ANSYS.


Belt conveyor is used for the transportation of material from one location to another. Belt conveyor has high load carrying capacity, large length of conveying path, simple design, easy maintenance and high reliability of operation. This paper discuss about study of design procedure and analysis of inclined type belt conveyor system for coal loading application.1 The paper shows design calculations of conveyor, trajectory of the material on conveyor, power and belt design and stresses on pulley due to belt tensions at and slack and tight side. The results comprises of capacity, power calculations on pulley, stress analysis on pulley drive shaft, on components of belt conveyor and its effect. The Belt conveyor used for coal processing industry is considered to have a design capacity is 250 TPH and speed of the conveyor to be 115 ft. /min. Geometrical modelling has been done using Catia V5R20 and finite element analysis is done in Solid works 2018. This paper discusses the conveyor design and weight optimization. Material weight reduction is accomplished using ASHBY charts and ASME standards and finally weight optimisation and performance index has been discussed.


Energies ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4673 ◽  
Author(s):  
Yong-Min You

To obtain accurate optimal design results in electric machines, the finite element analysis (FEA) technique should be used; however, it is time-consuming. In addition, when the design of experiments (DOE) is conducted in the optimal design process, mechanical design, analysis, and post process must be performed for each design point, which requires a significant amount of design cost and time. This study proposes an automated DOE procedure through linkage between an FEA program and optimal design program to perform DOE easily and accurately. Parametric modeling was developed for the FEA model for automation, the files required for automation were generated using the macro function, and the interface between the FEA and optimal design program was established. Shape optimization was performed on permanent magnet synchronous motors (PMSMs) for small electric vehicles to maximize torque while maintaining efficiency, torque ripple, and total harmonic distortion of the back EMF using the built-in automation program. Fifty FEAs were performed for the experimental points selected by optimal Latin hypercube design and their results were analyzed by screening. Eleven metamodels were created for each output variable using the DOE results and root mean squared error tests were conducted to evaluate the predictive performance of the metamodels. The optimization design based on metamodels was conducted using the hybrid metaheuristic algorithm to determine the global optimum. The optimum design results showed that the average torque was improved by 2.5% in comparison to the initial model, while satisfying all constraints. Finally, the optimal design results were verified by FEA. Consequently, it was found that the proposed optimal design method can be useful for improving the performance of PMSM as well as reducing design cost and time.


2011 ◽  
Vol 299-300 ◽  
pp. 30-33
Author(s):  
Shu Juan Hou ◽  
Li Li Ren ◽  
Duo Dong

Due to the excellent mechanical properties combined with high strength to weight ratio, honeycomb sandwich panels (HSP) are used increasingly in aerospace, automobile and marine industries. In order to improve the crashworthiness of vehicle body, it is of great significance to study the energy absorption characteristics of the components. For this reason, specific energy absorption (SEA: the energy absorption per unit mass) of HSP was selected to be the objective function in order to find an optimal design of HSP under impact loading. The explicit finite element analysis (FEA) was used to derive response surface (RS) model of SEA, and a single-objective optimization was performed to get the optimal design. Before the optimization design of HSP, the energy-absorptions of HSP and the honeycomb core (HC) were compared with each other. It was found that HSP could absorb much more impact energy than HC due to the stabilizing effect of the face sheets during the process of crushing.


2010 ◽  
Vol 34-35 ◽  
pp. 1559-1562
Author(s):  
Jun Liu ◽  
Xiao Zhou ◽  
Gang Yi Zhou ◽  
Xin Long Dong

Mold shelf of powder molding press(PMP) is the main load component. Control the deformation of mold shelf is a key problem. In this paper, based on the basic theory of finite element analysis(FEA), the constraints and load conditions of main support parts of mold shelf were simulated and analyzed . ANSYS software optimized the structure of mold shelf. Top width of the stress part increased to 15mm, its height from 80mm down to 50mm. The results showed that the maximum displacement of mold shelf reduced to 0.4740mm, the maximum stress reduced 843.44MPa to 742.38MPa. Load distribution of the mold is more uniform, deformation and displacement also improved. It provides a new method and theoretical basis for optimal design of powder molding shelf.


2012 ◽  
Vol 459 ◽  
pp. 19-24
Author(s):  
Jun Hua Bao ◽  
Wei Dong He

The parametric solid models and assemble model are built in Pro/Engineer software system on the base of basic parameters of locomotive traction gears. The dedendum transition curves of teeth are fit by inputting the accurate coordinates of real curve of tooth that machined by gear hob after analyzing the envelopment processing of tooth. Assembling the driving and driven gears in Pro/Engineer system, and then the assemble model is imported into ANSYS software system, the settings of finite element analysis are defined, the finite element contact analysis of the driving and driven gears is done in ANSYS software. The accurate stress distributions of contact stress of teeth surfaces and the bending stress of dedendum of teeth are obtained base on the simulation calculations and post-processing in ANSYS. The calculation results are accurate compared with the real stress condition of teeth, so it can be the base of optimization design of gears for further research.


Sign in / Sign up

Export Citation Format

Share Document