Flame-Retardant Properties of Polyester Fabrics Reinforced Phenolic Resin Modified with Silazanes Composites

2015 ◽  
Vol 1120-1121 ◽  
pp. 519-522
Author(s):  
Xiao Wen Ren ◽  
Ya Ping Zhu ◽  
Fan Wang ◽  
Hui Min Qi

Phenolic resin modified with methylvinylcyclosilazanes (MVSZ) were prepared and their flame-retardant properties were investigated, and results exhibited that the Limited Oxygen Index (LOI) values increased with the content increasing of MVSZ, and the LOI reach to 40.8, when the content of MVSZ was 26.0%. The flame-retardant and mechanical properties of polyester fabrics reinforced phenolic resin modified with silazanes (PFMS) composites were measured, the results indicated that the LOI and flexural strength were enhanced compared with those of phenolic resins composites.

2016 ◽  
Vol 53 (1) ◽  
pp. 45-63 ◽  
Author(s):  
Kun Wang ◽  
Jingjing Wang ◽  
Dan Zhao ◽  
Wentao Zhai

In this study, flame-retardant poly(lactic acid) foams with satisfactory cell structures were prepared by microcellular foaming technology using phosphorus-containing flame retardant and graphene as the charring agent. The introduction of 5–30 wt% flame retardant increased the limited oxygen index value of poly(lactic acid) from 19.0 to 26.5–37.8% and simultaneously increased the foam expansion of poly(lactic acid) foams from 4.4 to 5.8–17.5. In addition, all the prepared poly(lactic acid)/flame-retardant composites passed the UL-94 V-0 rating. The addition of 0.5 wt% graphene increased the limited oxygen index value of poly(lactic acid)/flame-retardant composite with flame-retardant content of 15 wt% from 27.9 to 29.2%, and more graphene additions improved the antidripping behavior of poly(lactic acid) composites. The possible mechanisms of the effects of the resultant cellular structure on the flame-retardant properties of poly(lactic acid) composites were also discussed.


2013 ◽  
Vol 668 ◽  
pp. 53-56
Author(s):  
Gou Sheng Liu ◽  
Yue Long Liu

Ammonium polyphosphate (APP) produced by non-P2O5 process and traditional P2O5 process were used in the intumescent flame retardant (IFR) polypropylene (PP) composite (IFR-PP). The composite was tested by limited oxygen index (LOI) and UL-94. TGA and SEM were used to study the decomposition processes. Results showed that when the ratio of APP-II/ pentaerythritol/melamine is 3/1/1, the LOI value is 33.1, and all composite could reach UL-94 V0 rating. The results showed that APP by non-P2O5 process had similar IFR properties as APP of traditional P2O5 process


2015 ◽  
Vol 30 (6) ◽  
pp. 816-826 ◽  
Author(s):  
Yiren Huang ◽  
Jianwei Yang ◽  
Zhengzhou Wang

Flame-retardant properties of ammonium polyphosphate (APP) and its two microcapsules, APP with a shell of melamine–formaldehyde (MF) resin (MFAPP) and APP with a shell of epoxy resin (EPAPP), were studied in styrene–butadiene–styrene (SBS). The results indicate that APP after the microencapsulation leads to an increase in limiting oxygen index in SBS compared with APP. When dipentaerythritol is incorporated into the SBS composites containing the APP microcapsules, a further improvement in flame retardancy of the composites is observed. The microencapsulation does not result in much improvement of mechanical properties. Moreover, the effect of a compatibilizer (SBS grafted with maleic anhydride) on flame-retardant and mechanical properties of SBS/APP composites was investigated.


2020 ◽  
Vol 38 (3) ◽  
pp. 235-252
Author(s):  
Zhaojun Lin ◽  
Qianqiong Zhao ◽  
Ruilan Fan ◽  
Xiaoxue Yuan ◽  
Fuli Tian

In this work, a halogen-free intumescent combining phosphorus and nitrogen, flame-retardant 2-((2-hydroxyphenyl)(phenylamino)methyl5,5-dimethyl-1,3,2-dioxaphosphinane 2-oxide (HAPO) was successfully synthesized. It had been synthesized by reaction of 5,5-dimethyl-1,3, 2-dioxphosphinane 2-oxide with Schiff base. Its chemical structure was characterized in detail by Fourier transform infrared spectroscopy, 1H NMR, and 31P NMR spectrum. The flame-retardant polyurethanes were prepared with different loadings of HAPO. The thermal properties, flame retardancy and combustion behavior of the pure polyurethane foam thermosets were investigated by a series of measurements involving thermogravimetric analysis, limited oxygen index measurement, UL-94 vertical burning test, and cone calorimeter test. The results of the aforementioned tests indicated that HAPO can significantly improve the flame retardancy as well as smoke inhibition performance of polyurethane foam. Compared with the PU-Neat, the limited oxygen index of flame-retardant polyurethanes (15%) thermoset was increased from 19.5% to 23.8% and its UL-94 reached V-0 rating. In addition, the cone test results showed that the heat release rate, total heat release, rate of smoke release, and total smoke production of flame-retardant polyurethanes (10%) were decreased obvious sly. The apparent morphology of carbon residue was characterized by scanning electron microscopy, and results revealed that the modified polyurethane foam can form dense carbon layer after combustion. Thermogravimetric analysis results also indicated that the char amount of flame-retardant polyurethanes was obviously increased compared with PU-Neat. Based on the above analysis, we can draw the conclusions which in the condensed phase, phosphorus-based acids from the degradation of HAPO, this could promote the formation of continuous and dense phosphorus-rich carbon layer. In the gas phase, the flame-retardant mechanism was ascribed to the quenching effect of phosphorus-based radicals and diluting effect by non-flammable gases.


2011 ◽  
Vol 295-297 ◽  
pp. 315-318
Author(s):  
Hong Fang Zhu ◽  
Juan Li ◽  
Liang Xu ◽  
Kang Tao ◽  
Li Xin Xue ◽  
...  

This Montmorillonite modified by melamine (MA-MMT) was prepared via cation exchange reaction by using melamine salt as intercalation reagent. MA-MMT and Na-MMT was combined with intumescent flame retardant (IFR) to be adopted into polypropylene (PP), respectively. The synergistic effect between MA-MMT and IFR and the influence of melamine in MMT layers on fire-resistant performance was evaluated. Results of limited oxygen index (LOI) tests and UL-94 tests indicate that melamine salts in MMT layers behaved better than Na-MMT in PP/IFR system. According to the results of cone calorimeter tests and scanning electron microscope (SEM), it concludes that melamine salts act as gas agent to provide migration impetus and expanded power, which caused a well-structured and strong char that had better ability to endure heat erosion. A good synergistic effect between MA-MMT and IFR is constructed.


2011 ◽  
Vol 221 ◽  
pp. 278-282 ◽  
Author(s):  
Xian Zhong Mo ◽  
Yu Xiang Zhong ◽  
Xiang Qi ◽  
Chen Mo

Thermoplastic tapioca starch(TPS) was prepared with the mixed plasticizer, formamide and urea (mass ratio 2:1). The introduction of magnesium hydroxide(MH) in TPS could rapidly increase processing torque on a high level(40~60Nm) at 130°C. Studies in the dependence of mechanical properties of thermoplastic tapioca starch/magnesium hydroxide composites(MHTPS) on the MH content from 0 to 20phr, the initial tensile strength and elastic modulus were increased up to the maximum 3247 MPa and 48.5 MPa at 20phr MH content respectively, while the elongation at break was reduced from 72% to 2.5%. TG mass loss curves showed that thermal stability of this composites had great improved under 500°C. The limited oxygen index(LOI) of MHTPS reached to 31% while the content of Mg(OH)2 was 20phr, and then the result of vertical flame testing achieved UL94 V-0 level.


2011 ◽  
Vol 194-196 ◽  
pp. 1707-1710
Author(s):  
Xian Zhong Mo ◽  
Xiang Qi ◽  
Yu Xiang Zhong ◽  
Ren Huan Li ◽  
Chen Mo

Banana fiber/tapioca starch (BFRTPS) composites modified by magnesium hydroxide (Mg(OH)2) were prepared with glycerin as the plasticizer, banana fiber as reinforcement and thermoplastic tapioca starch as matrix. Rheological properties testing showed that Mg(OH)2take a strong effect to the preparation processing and made it hard to mix while the content increasing. Mechanical properties testing revealed that at the range of the Mg(OH)2content from 5 to 20phr, the tensile strength of the composites increased from 12.8MPa to 24.8MPa at 15phr Mg(OH)2content, but its elastic modulus was increased with the increasing of Mg(OH)2, reached the maximum of 3100MPa at 20phr Mg(OH)2content. Obviously, Mg(OH)2has an enforced effect to the composites. Combustion performances of the composites was improved by Mg(OH)2, the limited oxygen index(LOI) of the composites reached to 31% while the content of Mg(OH)2was 20phr, and then the result of flammability testing achieved UL94HF-1 and UL94 V-0 level.


2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Tuan Anh Nguyen ◽  
Quang Tung Nguyen

Studies on using biomaterials hybridized with other materials to produce biomaterials have been paid more attention due to their low cost, abundance, renewability, and degradability. Therefore, these materials are ecofriendly and nontoxic to humans. A large number of used coffee grounds (SCGs) are often discarded and replacements are necessary for dealing with environmental problems. This work developed sustainable materials by reusing SCGs. Used coffee grounds were mixed with epoxy resin at different amounts: 30 wt %, 40 wt %, 50 wt %, and 60 wt %. SCGs were treated with 0.5 N NaOH, at SCGs/NaOH ratio of 1 : 2. SEM images showed that the material with 30 wt % SCGs has good compatibility without phase division on the SCGs-epoxy interface. Results of mechanical properties of epoxy composites with 30 wt % SCGs are as follows: tensile strength of 44.81 ± 10 MPa, flexural strength of 80.07 ± 0.16 MPa, compressive strength of 112.56 ± 0.11 MPa, and Izod strength and impact of 8.21 ± 0.19 kJ/m2. In terms of flame-retardant properties, the oxygen index is limited to 20.8% ± 0.20 and the burning rate according to UL94HB is 27.02 ± 0.29 mm/min. The obtained results indicate that it is possible to produce biohybrid composites from epoxy resin and SCGs. This work offers an ecofriendly alternative method to use the waste of the coffee industry. It contributes to improvements of the general characteristics of composites such as mechanical, thermal, and flame-retardant properties. This work proved that SCGs have a high potential to be used in a wide range of composite materials for civil engineering applications.


2022 ◽  
Vol 2160 (1) ◽  
pp. 012031
Author(s):  
Xiangdong Zhu ◽  
Yijun Chen ◽  
Chongguang Zang

Abstract In this study, to improve the flame retardancy properties of polypropylene, DBDPE/Sb2O3 and DBDPE/HBCD/Sb2O3 flame retardant systems were used for flame retardant PP, and a halogen-free flame retardant PP material was prepared using the one-component intumescent flame retardant PNP1D. Tensile tests, impact tests, ultimate oxygen index, UL94V-0 vertical combustion, thermogravimetric analysis, rheological analysis and scanning electron microscopy were used to study the flame retardant properties and mechanical properties of the flame retardant PP. The test results show that both the ultimate oxygen index of DBDPE/Sb2O3 compounded flame retardant PP and the ultimate oxygen index of PNP1D flame retardant PP are nearly double that of pure PP, passing the UL-94V-0 flame retardant standard. The thermal decomposition temperature range of DBDPE/Sb2O3 compounded system and the thermal decomposition temperature range of PNP1D flame retardant PP both completely cover the thermal decomposition temperature range of both the DBDPE/Sb2O3 compound system and PNP1D flame retardant PP completely covered the thermal decomposition temperature range of pure PP. The tensile and impact strength of the DBDPE/Sb2O3 flame retardant system with 10% SK-80 is 50% higher than that of the DBDPE/Sb2O3 flame retardant system without SK-80. The modified PP with 25% PNP1D is nearly 1 time higher than pure PP in terms of carbon formation and has an ideal flame retardant effect.


2021 ◽  
Vol 36 (2) ◽  
pp. 172-184
Author(s):  
Y. Zhang ◽  
J. Liu ◽  
S. Li

Abstract A polyphosphonate (PDPA) flame retardant that contains phenyl phosphonic dichloride and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide groups, has been synthesized. The flame retardant was introduced into epoxy resins (EP) and cured by 4,4’-diamino diphenylmethane. The vertical burning, limited-oxygen index and cone calorimeter tests reveal that the PDPA can enhance the flame-retardant properties of the EP significantly. With only a 4 wt% PDPA loading, the EP composites achieved a limited-oxygen index value of 33.4% and a V-0 rating in the vertical burning test, and the peak heat release rate and total heat release were decreased by 40.9% and 24.6%, respectively. The thermal properties and gas pyrolysis products of the EP composites were evaluated by thermogravimetric analysis and thermogravimetric analysis-Fourier transform infrared spectroscopy, and the morphology and structure of residual char were characterized by scanning electron microscopy, Flourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. To explain the combined effects of the condensed and gas phases, modes of the flame-retardant action are proposed.


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