The Prediction of Shot Peening’s Surface Roughness with Premixed Water Jet Based on Neural Network

2010 ◽  
Vol 136 ◽  
pp. 172-175
Author(s):  
Rui Hong Wang ◽  
Chong Wang ◽  
Xiao Mei Zhang
Keyword(s):  
Neural Network ◽  
Mathematical Model ◽  
Surface Roughness ◽  
Aluminum Alloy ◽  
Prediction Accuracy ◽  
Scanning Speed ◽  
Water Jet ◽  
Average Error ◽  
Affecting Factors ◽  
Roughness Prediction

Shot peening’s surface roughness is an important factor affecting the effect of shot-peening. The paper selects blasting pressure, scanning speed and target distance as affecting factors in the process parameters, the shot penning test which aims at 2A11 aluminum alloy materials through applying the premixed water jet, according to test data, the paper establishes mathematical model of shot peening’s surface roughness applying neural network, and applies this model to predict shot peening’s surface roughness. The results show that the training average error of this model is small, the predicted effect is good, it can meet the requirements of shot peening’s surface roughness prediction accuracy in the industrial production, it has greater practical value.

scholarly journals The influence of technological parameters on surface roughness during turning and roughness prediction using artificial neutral networks

Mechanik ◽  
2018 ◽  
Vol 91 (10) ◽  
pp. 898-900 ◽  
Author(s):  
Ireneusz Zagórski ◽  
Monika Kulisz ◽  
Tomasz Warda
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Artificial Neural Network ◽  
Aluminum Alloy ◽  
Roughness Parameter ◽  
Cutting Speed ◽  
Roughness Parameters ◽  
Technological Parameters ◽  
Surface Roughness Parameters ◽  
Roughness Prediction

The purpose of this investigation was to determine whether and to what extent the technological parameters of turning (feed, cutting speed) affect selected surface roughness parameters of aluminum alloy EN-AW 7075 (AlZn5.5MgCu). The principal findings indicate a significant impact of feed and show on the surface roughness and simultaneously show that cutting speed has no effect on the value of surface roughness parameters under investigation. An artificial neural network was employed to evaluate the prediction of surface roughness parameter Rz in turning.

scholarly journals Prediction of the Deformation of Aluminum Alloy Drill Pipes in Thermal Assembly Based on a BP Neural Network

2022 ◽  
Vol 12 (2) ◽  
pp. 757
Author(s):  
Xiaofeng Wang ◽  
Baochang Liu ◽  
Jiaqi Yun ◽  
Xueqi Wang ◽  
Haoliang Bai
Keyword(s):  
Neural Network ◽  
Aluminum Alloy ◽  
Prediction Model ◽  
Bp Neural Network ◽  
Prediction Accuracy ◽  
Thermal Deformation ◽  
Heating Temperature ◽  
Cooling Water ◽  
Interference Fit ◽  
Steel Joint

The connection between the steel joint and aluminum alloy pipe is the weak part of the aluminum alloy drill pipe. Practically, the interference connection between the aluminum alloy rod and the steel joint is usually realized by thermal assembly. In this paper, the relationship between the cooling water flow rate, initial heating temperature and the thermal deformation of the steel joint in interference thermal assembly was studied and predicted. Firstly, the temperature data of each measuring point of the steel joint were obtained by a thermal assembly experiment. Based on the theory of thermoelasticity, the analytical solution of the thermal deformation of the steel joint was studied. The temperature function was fitted by the least square method, and the calculated value of radial thermal deformation of the section was finally obtained. Based on the BP neural network algorithm, the thermal deformation of steel joint section was predicted. Besides, a prediction model was established, which was about the relationship between cooling water flow rate, initial heating temperature and interference. The magnitude of interference fit of steel joint was predicted. The magnitude of the interference fit of the steel joint was predicted. A polynomial model, exponential model and Gaussian model were adopted to predict the sectional deformation so as to compare and analyze the predictive performance of a BP neural network, among which the polynomial model was used to predict the magnitude of the interference fit. Through a comparative analysis of the fitting residual (RE) and sum of squares of the error (SSE), it can be known that a BP neural network has good prediction accuracy. The predicted results showed that the error of the prediction model increases with the increase of the heating temperature in the prediction model of the steel node interference and related factors. When the cooling water velocity hit 0.038 m/s, the prediction accuracy was the highest. The prediction error increases with the increase or decrease of the velocity. Especially when the velocity increases, the trend of error increasing became more obvious. The analysis shows that this method has better prediction accuracy.

Surface Roughness Prediction Model of Cylinder Grinding

2012 ◽  
Vol 157-158 ◽  
pp. 123-126 ◽  
Author(s):  
Ning Ding ◽  
Yi Chen Wang ◽  
Ding Tong Zhang ◽  
Yu Xiang Shi ◽  
Jian Shi
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Prediction Model ◽  
Fuzzy Neural Network ◽  
Vibration Signal ◽  
Feed Speed ◽  
Vibration Data ◽  
Proposed Model ◽  
Fuzzy Neural ◽  
Roughness Prediction

Based on the theory of roughness during cylinder grinding and the theory of fuzzy-neural network, a surface roughness intelligent prediction model is developed in this paper. The feed, speed, and the vibration data are the inputs for the model. An accelerometer is used to gather the vibration signal in real time. The model is used in the grinding experiment, and verifies the feasibility of the proposed model.

scholarly journals Optimized Erosion Prediction with MAGA Algorithm Based on BP Neural Network for Submerged Low-Pressure Water Jet

2020 ◽  
Vol 10 (8) ◽  
pp. 2926
Author(s):  
Yanzhen Chen ◽  
Yihuai Hu ◽  
Shenglong Zhang ◽  
Xiaojun Mei ◽  
Qingguo Shi
Keyword(s):  
Neural Network ◽  
Genetic Algorithm ◽  
Prediction Model ◽  
Bp Neural Network ◽  
Prediction Accuracy ◽  
Water Jet ◽  
Erosion Prediction ◽  
Pressure Water ◽  
Erosion Test ◽  
Bp Model

In order to accurately predict the erosion effect of underwater cleaning with an angle nozzle under different working conditions, this paper uses refractory bricks to simulate marine fouling as the erosion target, and studies the optimized erosion prediction model by erosion test based on the submerged low-pressure water jet. The erosion test is conducted by orthogonal experimental design, and experimental data are used for the prediction model. By combining with statistical range and variance analysis methods, the jet pressure, impact time and jet angle are determined as three inputs of the prediction model, and erosion depth is the output index of the prediction model. A virtual data generation method is used to increase the amount of input data for the prediction model. This paper also proposes a Mind-evolved Advanced Genetic Algorithm (MAGA), which has a reliable optimization effect in the verification of four stand test functions. Then, the improved back-propagating (BP) neural network prediction models are established by respectively using Genetic Algorithm (GA) and MAGA optimization algorithms to optimize the initial thresholds and weights of the BP neural network. Compared to the prediction results of the BP and GA-BP models, the R2 of the MAGA-BP model is the highest, reaching 0.9954; the total error is reduced by 47.31% and 35.01%; the root mean square error decreases by 51.05% and 31.80%; and the maximum absolute percentage error decreases by 65.79% and 64.01%, respectively. The average prediction accuracy of the MAGA-BP model is controlled within 3%, which has been significantly improved. The results show that the prediction accuracy of the MAGA-BP prediction model is higher and more reliable, and the MAGA algorithm has a good optimization effect. This optimized erosion prediction method is feasible.

Surface Roughness Prediction Based on Acoustic Emission Signals in High-Precision Diamond Turning of Rapidly Solidified Optical Aluminum Grade (RSA443)

2020 ◽  
Vol 841 ◽  
pp. 363-368
Author(s):  
Zvikomborero Hweju ◽  
Khaled Abou-El-Hossein
Keyword(s):  
Surface Roughness ◽  
Acoustic Emission ◽  
Prediction Accuracy ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Surface Roughness Prediction ◽  
Peak Rate ◽  
Signal Parameters ◽  
Roughness Prediction ◽  
Ae Signal

Acoustic emission signal-based prediction of surface roughness has been utilized widely, yet little work has been done in this regard on RSA443. This paper seeks to study the correlation between acoustic emission (AE) signal parameters and surface roughness. Estimation of surface roughness using AE signal parameters and subsequent examination of the influence of AE signal parameters (root mean square, peak rate and prominent frequency) on the accuracy of the RSM model in surface roughness prediction are carried out. The experiment is designed using the Taguchi L9 orthogonal array to minimize the number of experiments. Emitted acoustic signals are captured using a Piezotron sensor. Three RSM models are formulated and compared in this study: a model that uses only critical machining parameters (cutting speed, depth of cut and feed rate), a model that uses only AE signal parameters (root mean square, peak rate and prominent frequency) and a model that uses both critical machining parameters and AE signal parameters. An assessment based on the models’ mean absolute percentage error (MAPE) is made to see if AE signal parameters have any contribution towards surface roughness prediction accuracy. The order of parameter significance in the most accurate model is investigated in this paper. The mean absolute percentage error results for the models indicate that the model in which AE signal parameters are utilized in conjunction with critical machining parameters has the highest prediction accuracy of 97.32%. The model that utilizes only critical machining parameters has a prediction accuracy of 96.35% while the one that utilizes only AE signal parameters has a prediction accuracy of 84.43%. It is observed that the order of parameter significance from the most to the least significant is as follows: feed rate, cutting speed, peak rate, AErms, depth of cut and prominent frequency.

Surface Roughness Prediction of Engineering Ceramics Electro-Spark Machining Based on Rough Set Neural Network

2010 ◽  
Vol 43 ◽  
pp. 269-273
Author(s):  
Xue Li ◽  
He Wang ◽  
Shu Fen Chen
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Set Theory ◽  
Rough Set ◽  
Rough Set Theory ◽  
Attribute Reduction ◽  
Processing Parameters ◽  
Relational Model ◽  
Engineering Ceramics ◽  
Roughness Prediction

To solve the problem of difficulty in establishing the mathematical model between process parameters and surface quality in the process of engineering ceramics electro-spark machining, a neural network relational model based on rough set theory is presented. By processing attribute reduction from data sample utilizing rough set theory, defects like bulkiness of neural network structure and difficult convergence etc are aovided when input dimensions is high. A prediction model that a surface roughness varies in accordance with processing parameters in application of well structured neural network rough set is established. Study result shows that utilizing this model can precisely predict surface roughness under the given conditions with little error which proves the reliability of this model.

Surface Roughness Prediction in Turning of Free Machining Steel 1215 by Artificial Neural Network

2011 ◽  
Vol 188 ◽  
pp. 535-541
Author(s):  
Xiao Jiang Cai ◽  
Z.Q. Liu ◽  
Q.C. Wang ◽  
Shu Han ◽  
Qing Long An ◽  
...  
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Artificial Neural Network ◽  
Prediction Model ◽  
Mean Squared Error ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Ann Model ◽  
Roughness Prediction ◽  
Artificial Neural

Surface roughness is a significant aspect of the surface integrity concept. It is efficient to predict the surface roughness in advance by a prediction model. In this study, artificial neural network is used to model the surface roughness in turning of free machining steel 1215. The inputs considered in the prediction ANN model were cutting speed, feed rate and depth of cut, and the output was Ra. Several feed-forward neural networks with different architectures were compared in terms of prediction accuracy, and then the best prediction model, a 3-4-1-1 ANN was capable of predicting Ra with a mean squared error 5.46%, was presented.

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