Influences of Complex Modification of RE and P on the Microstructure and Impact Toughness of Hypereutectic Al-24Si Alloy

2010 ◽  
Vol 152-153 ◽  
pp. 1328-1332
Author(s):  
Niu Can Liu ◽  
Hai Dong Li ◽  
Zhong Xia Liu

The influences of RE and P complex modification on microstructure and impact toughness of hypereutectic Al-24Si alloy are investigated. The result shows that the coarse block primary silicon is refined obviously and its edges and angles are blunted under the influences of the complex modification of RE and P. The large needle eutectic silicon is modified to the short-rod or particle ones also. The alloys have the finest microstructure and highest impact toughness when adding about 0.10% P and 0.9% RE into alloys. Compared with the unmodified alloy, the average size of primary silicon in the modified alloys refined from 93.5μm to 24.1μm and the impact toughness of alloys increases to 11.0062J/cm2 from 7.3572J/cm2. The excellent impact toughness of alloys can be attributed to the increase of initiation energy and expand energy of the cracks caused by the refinement of primary silicon and eutectic silicon after complex modified with P and RE.

2007 ◽  
Vol 353-358 ◽  
pp. 433-437 ◽  
Author(s):  
Qiao Yan Sun ◽  
Lin Xiao ◽  
Jun Sun

In present paper effect of alloying elements and strengthening particle on the impact toughness were investigated. Load and energy in the impact tests were also discussed in detail for Ti-2Al, Ti-2Sn,Ti-2Zr, Ti-1Mo and Ti/TiC. Impact tests were carried out at room temperature (293K) and low temperature (83K) using a 300J capacity impact machine. Ti-1Mo, Ti-2Zr,Ti-2Sn alloys exhibit high impact toughness even at low temperature, while Ti-2Al and Ti/TiC only have high toughness at room temperature. At room temperature, general yielding occurred in all the materials, but it occurred only in Ti-1Mo, Ti-2Zr and Ti-2Sn at low temperature. It seemed that strengthening titanium couldn’t affect the elastic energy (Ei) effectively, but bring about more changes to Ep (propagation energy of crack) than to Ei (initiation energy of crack). As for the effect of alloying elements on the impact toughness, it seems to be related to the comprehensive result of the concentration and electronegative property of alloying elements. The interface between the TiC particles and matrix resulted in low toughness, especially at cryogenic temperature.


2012 ◽  
Vol 557-559 ◽  
pp. 215-218
Author(s):  
Niu Can Liu ◽  
Guang Sheng Kang ◽  
Zhong Xia Liu

The microstructure and impact toughness of in-situ Mg2Si/Al-Si composites were studied in the different content of Sb. The results show that Sb can improve the microstructure and impact toughness of Mg2Si/Al-Si composites. When the content of Sb is 0.4%, the morphology of primary Mg2Si changes from dendrites to fine particles, the average size of Mg2Si particles is refined from 52μm to 25μm, and the impact toughness of the composites increases from 6.3572J/cm2 to 11.4394J/cm2. The improvement of impact toughness can be attributed to the fine-grain strengthening. However, excessive Sb is disadvantageous to the modification of the composites.


2011 ◽  
Vol 284-286 ◽  
pp. 1647-1650
Author(s):  
Niu Can Liu ◽  
Jun Qing Li ◽  
Hai Dong Li

The influences of RE and P complex modifications on microstructures and wear-resistance of hypereutectic Al-24Si alloy were studied. The results show that the complex modifications of P and RE make the coarse block primary crystal silicon refined and their edges and angles are passivated, the large needle-like network eutectic silicon be modified to the fine lamella or particle ones. The optimum modification effect occurs with 0.10%P and 0.9%RE. The complex modification of P and RE can also obviously improve wear resistance of hypereutectic Al-24Si alloy. When the tested alloys modified with 0.10%P and 0.9%RE, the optimal wear resistance of modified alloys is obtained. The weight loss is decreased to 3.9mg from 5.4mg of the unmodified alloy, decreased by 27.8%. The abrasive wear caused by the breaking of Si phase is dominant wear mechanism of the alloy. It can be attributed to the refinement of primary silicon and eutectic silicon particles and the increase of strength and ductibility of alloys caused by the complex modification of P and RE.


2012 ◽  
Vol 476-478 ◽  
pp. 114-117 ◽  
Author(s):  
Niu Can Liu ◽  
Guang Sheng Kang ◽  
Zhong Xia Liu

Double compound modification was carried out for hypereutectic Al-24Si alloy. The experiment showed that double modification with phosphorus and rare earth can fine the microstructure of alloy. The complex modifications of phosphorus and rare earth make the coarse block primary silicon obviously refined and the large needle eutectic silicon modified to the fine fibrous or lamella ones. The alloys with the additions of 0.10% P(phosphorus) and 0.90% RE(rare earth) have the optimal microstructure and the highest mechanical properties. Compared with the unmodified alloy, the primary silicon of alloys can be refined from 93.5μm to 24.1μm. The tensile strength is improved from 248MPa to 305MPa and the elongation is improved from 0.31% to 0.47%. Mechanism of double compound modification with phosphorus and rare earth is discussed as well.


2010 ◽  
Vol 160-162 ◽  
pp. 189-193
Author(s):  
Niu Can Liu ◽  
Jun Qing Li ◽  
Zhong Xia Liu

Double compound modification was carried out for hypereutectic Al-24Si alloy. The experiment showed that double modification with phosphorus and rare earth can fine the structure of alloy. The complex modifications of phosphorus and rare earth make the coarse block primary silicon obviously refined and the large needle eutectic silicon modified to the fine fibrous or lamella ones. Phosphorus mainly refines the primary silicon. Rare earth can well refine the primary and eutectic silicon, but its modification effect on the eutectic silicon is more obvious. The alloys with the additions of 0.10% phosphorus and 0.9% rare earth have the optimal microstructure. Compared with the unmodified alloy, the primary silicon of alloys can be refined from 93.5 μm to 24.1 μm and the eutectic silicon can be refined from 8.5 μm to 5.3 μm. Mechanism of double compound modification with phosphorus and rare earth is discussed as well.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 528
Author(s):  
Chunyue Yin ◽  
Zhehao Lu ◽  
Xianshun Wei ◽  
Biao Yan ◽  
Pengfei Yan

The objective of the study is to investigate the corresponding microstructure and mechanical properties, especially bending strength, of the hypereutectic Al-Si alloy processed by selective laser melting (SLM). Almost dense Al-22Si-0.2Fe-0.1Cu-Re alloy is fabricated from a novel type of powder materials with optimized processing parameters. Phase analysis of such Al-22Si-0.2Fe-0.1Cu-Re alloy shows that the solubility of Si in Al matrix increases significantly. The fine microstructure can be observed, divided into three zones: fine zones, coarse zones, and heat-affected zones (HAZs). Fine zones are directly generated from the liquid phase with the characteristic of petaloid structures and bulk Al-Si eutectic. Due to the fine microstructure induced by the rapid cooling rate of SLM, the primary silicon presents a minimum average size of ~0.5 μm in fine zones, significantly smaller than that in the conventional produced hypereutectic samples. Moreover, the maximum value of Vickers hardness reaches ~170 HV0.2, and bending strength increases to 687.70 MPa for the as-built Al-22Si-0.2Fe-0.1Cu-Re alloys parts, which is much higher than that of cast counterparts. The formation mechanism of this fine microstructure and the enhancement reasons of bending strength are also discussed.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1566
Author(s):  
Anastasiya Dolzhenko ◽  
Rustam Kaibyshev ◽  
Andrey Belyakov

The microstructural mechanisms providing delamination toughness in high-strength low-alloyed steels are briefly reviewed. Thermo-mechanical processing methods improving both the strength and impact toughness are described, with a close relation to the microstructures and textures developed. The effect of processing conditions on the microstructure evolution in steels with different carbon content is discussed. Particular attention is paid to tempforming treatment, which has been recently introduced as a promising processing method for high-strength low-alloyed steel semi-products with beneficial combination of strength and impact toughness. Tempforming consists of large strain warm rolling following tempering. In contrast to ausforming, the steels subjected to tempforming may exhibit an unusual increase in the impact toughness with a decrease in test temperature below room temperature. This phenomenon is attributed to the notch blunting owing to easy splitting (delamination) crosswise to the principle crack propagation. The relationships between the crack propagation mode, the delamination fracture, and the load-displacement curve are presented and discussed. Further perspectives of tempforming applications and promising research directions are outlined.


2012 ◽  
Vol 445 ◽  
pp. 195-200
Author(s):  
Murat Aydin ◽  
Yakup Heyal

The mechanical properties mainly tensile properties, impact toughness and high-cycle fatigue properties, of two-phase Al-20Zn alloy subjected to severe plastic deformation (SPD) via equal-channel angular extrusion (ECAE) using route A up to 2 passes were studied. The ECAE almost completely eliminated as-cast dendritic microstructure including casting defects such as micro porosities. A refined microstructure consisting of elongated micro constituents, α and α+η eutectic phases, formed after ECAE via route A. As a result of this microstructural change, mechanical properties mainly the impact toughness and fatigue performance of the as-cast Al-20Zn alloy increased significantly through the ECAE. The rates of increase in fatigue endurance limit are approximately 74 % after one pass and 89 % after two passes while the increase in impact toughness is 122 %. Also the yield and tensile strengths of the alloy increase with ECAE. However, no considerable change occurred in hardness and percentage elongation of the alloy. It was also observed that the ECAE changed the nature of the fatigue fracture characteristics of the as-cast Al-20Zn alloy.


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