Preparation of Mullite Nanocomposites Powders from Coal Fly Ash via Hydrothermal Crystallization

2011 ◽  
Vol 250-253 ◽  
pp. 3313-3319 ◽  
Author(s):  
Lin Xin Tong ◽  
Jin Hong Li ◽  
Jie Shen ◽  
Xiao Qian Jiang

Mullite nanocomposites powders have been successfully synthesized from high-aluminium coal fly ash via hydrothermal crystallization process. The mullite nanocomposites powders are investigated and charactered by laser particle size analysis, BET surface area analysis, X-ray diffraction (XRD) analysis, transmission electron microscopy (TEM) analysis, selected area electron diffraction (SAED) analysis and energy-dispersive X-ray (EDX) analysis. Moreover, the reaction mechanism is speculated according to MAS-NMR results. The experimental results show that mullite nanocomposites powders can be prepared at 80-90 °C for 3 h with NaOH concentration of 2-4 mol/L and L/S ratio (liquid/solid ratio in mass) of 10 mL/g. The powder size of D50is about 1.88-3.27 mm. Mullite nanocomposites are mainly rod-like, acicular and fibroid in shape with an range of 30-80 nm in length and an range of 4.5-30 nm in diameter. MAS-NMR analysis indicates that the nano-size mullite grow around the central atom-Al, Si of [AlSi]O4tetrahedral and the growth unit Al[OH]4-is existed in this process definitely.

2012 ◽  
Vol 512-515 ◽  
pp. 49-53 ◽  
Author(s):  
Ling Xin Tong ◽  
Jin Hong Li ◽  
Fang Liu

Mullite nanocomposites powders have been successfully synthesized from pretreated coal gangue via hydrothermal crystallization process. The mullite nanocomposites powders are investigated and charactered by laser particle size analysis, X-ray diffraction (XRD) analysis, transmission electron microscopy (TEM) analysis, selected area electron diffraction (SAED) analysis and energy-dispersive X-ray (EDX) analysis. Moreover, the reaction mechanism of this process is speculated according to MAS-NMR results. It is indicated that mullite nanocomposites powders can be prepared at 80-90 °C for 3 h with NaOH concentration of 2-4 mol/L and L/S ratio (liquid/solid ratio in mass) of 10 mL/g by using calcined coal gangue as precursor. The agglomerate powder size of D50 is about 3.83-4.71 mm. Furthermore, some imperfective puncheon-shaped crystals exist among a large number of whole puncheon-shaped crystals which are about 30-70 nm in length and about 10-20 nm in diameter. MAS-NMR analysis indicates that the nano-size mullite grow around the central atom-Al, Si of [AlSi]O4 tetrahedral and the growth unit Al[OH]4- exist in this process definitely.


2015 ◽  
Vol 21 (2) ◽  
pp. 319-330 ◽  
Author(s):  
Lawrence Koech ◽  
Ray Everson ◽  
Hein Neomagus ◽  
Hilary Rutto

Wet flue gas desulphurization (FGD) is a crucial technology which can be used to abate the emission of sulphur dioxide in coal power plants. The dissolution of coal fly ash in adipic acid is investigated by varying acid concentration (0.05-0.15M), particle size (45- 150?m), pH (5.5-7.0), temperature (318-363K) and solid to liquid ratio (5-15 wt %.) over a period of 60 minutes which is a crucial step in wet (FGD). Characterization of the sorbent was done using X-ray fluorescence (XRF), X-ray diffraction (XRD), Furrier transform infrared (FTIR), scanning electron microscope (SEM) and Branauer-Emmett-Teller (BET) surface area. BET surface area results showed an increase in the specific surface area and SEM observation indicated a porous structure was formed after dissolution. The experimental data was analyzed using the shrinking core model and the diffusion through the product layer was found to be the rate limiting step. The activation energy for the process was calculated to be 10.64kJ/mol.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 63
Author(s):  
Maria Harja ◽  
Gabriela Buema ◽  
Nicoleta Lupu ◽  
Horia Chiriac ◽  
Dumitru Daniel Herea ◽  
...  

Fly ash/magnetite material was used for the adsorption of copper ions from synthetic wastewater. The obtained material was characterized by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDAX), X-ray diffractometer (XRD), Fourier transform infrared spectroscopy (FTIR), Brunauer–Emmett–Teller (BET) surface area, and vibrating sample magnetometer (VSM). Batch adsorption experiments were employed in order to investigate the effects of adsorbent dose, initial Cu (II) concentration and contact time over adsorption efficiency. The experimental isotherms were modeled using Langmuir (four types of its linearization), Freundlich, Temkin, and Harkins–Jura isotherm models. The fits of the results are estimated according to the Langmuir isotherm, with a maximum adsorption capacity of 17.39 mg/g. The pseudo-second-order model was able to describe kinetic results. The data obtained throughout the study prove that this novel material represents a potential low-cost adsorbent for copper adsorption with improved adsorption capacity and magnetic separation capability compared with raw fly ash.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1413
Author(s):  
Rafał Panek ◽  
Jarosław Madej ◽  
Lidia Bandura ◽  
Grzegorz Słowik

Nowadays, using fly ash for zeolites production has become a well-known strategy aimed on sustainable development. During zeolite synthesis in a hydrothermal conversion large amount of post-reaction solution is generated. In this work, the solution was used as a substrate for Na-A and Na-X zeolites synthesis at laboratory and technical scale. Obtained materials were characterized using particle size analysis, X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), transmission electron microscopy (TEM), Fourier transformed infrared spectroscopy (FTIR), and nitrogen adsorption/desorption isotherm. Produced zeolites revealed high purity (>98%) and monomineral zeolitic phase composition. The SiO2 content was in the range 39–42% and 40–38%, whereas Al2O3 content was 23–22% and 25–26% for Na-X and Na-A, respectively. TEM and BET analyses revealed Na-X zeolite pores were almost identical to commercial 13X with SBET in the range 671–734 m2/g. FTIR indicated slight differences between materials obtained at laboratory and technical scale in Si-O-(Si/Al) bridges of the zeolitic skeleton. The results showed good replicability of the laboratory process in the larger scale. The proposed method allows for waste solution reusability with a view to highly pure zeolites production in line with circular economy assumptions.


2012 ◽  
Vol 9 (4) ◽  
pp. 1788-1795 ◽  
Author(s):  
Olushola S. Ayanda ◽  
Olalekan S. Fatoki ◽  
Folahan A. Adekola ◽  
Bhekumusa J. Ximba

In this study, fly ash was obtained from Matla power station and the physicochemical properties investigated. The fly ash was characterized by x-ray fluorescence, x-ray diffraction, scanning electron microscopy, and inductively coupled plasma mass spectrometry. Surface area, particle size, ash and carbon contents, pH, and point of zero charge were also measured. The results showed that the fly ash is alkaline and consists mainly of mullite (Al6Si2O13) and quartz (SiO2). Highly toxic metals As, Sb, Cd, Cr, and Pb as well as metals that are essential to health in trace amounts were also present. The storage and disposal of coal fly ash can thus lead to the release of leached metals into soils, surface and ground waters, find way into the ecological systems and then cause harmful effect to man and its environments.


2015 ◽  
Vol 69 (5) ◽  
Author(s):  
Albena K. Detcheva ◽  
Svilen E. Mitsiev ◽  
Paunka S. Vassileva ◽  
Juri H. Jordanov ◽  
Metody G. Karadjov ◽  
...  

AbstractThe contents of Cl, Ca, K, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, As, Se, Rb, Sr, Ba and Pb in raw coal fly ash from five Bulgarian power plants were determined by total reflection X-ray fluorescence (TXRF), using gallium as the internal standard. The samples were analysed as in slurry form in Triton


2018 ◽  
Vol 154 ◽  
pp. 01037 ◽  
Author(s):  
Agus Taufiq ◽  
Pratikno Hidayat ◽  
Arif Hidayat

The removal of reactive dyes on modified coal fly ash has been investigated during a series of batch adsorption experiments. Physical characteristics of modified coal fly ash was characterized by Brunauer Emmett Teller (BET) surface area analysis, X-ray powder diffraction (XRD), Fourier transform infrared spectrophotometer (FT-IR), and scanning electron microscope (SEM). The effects of operational parameters such as initial dye concentration (50–200 mg/L), solution pH (4–10) and adsorbent dosage (50–200 mg/L) were studied. The adsorption experiments indicated that modified coal fly ash was effective in removing of Remazol Blue. The percentage removal of dyes increased while the modified fly ash dosage increased. The percentage removal of dyes increased with decreased initial concentration of the dye and also increased with amount of adsorbent used. The optimum of removal of dyes was found to be 94% at initial dye concentration 50 g/mL, modified fly ash dosage 250 g/mL, and pH of 2.0.


Fuel ◽  
2010 ◽  
Vol 89 (5) ◽  
pp. 1006-1011 ◽  
Author(s):  
Shunsuke Kashiwakura ◽  
Takafumi Takahashi ◽  
Hideki Maekawa ◽  
Tetsuya Nagasaka
Keyword(s):  
Fly Ash ◽  

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