The Corrosion Behavior of Ni-P/SiC Composite Coating

2011 ◽  
Vol 291-294 ◽  
pp. 215-218 ◽  
Author(s):  
Gui Rong Yang ◽  
Wen Ming Song ◽  
Xian Ming Sun ◽  
Ying Ma ◽  
Yuan Hao
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Acid Solution ◽  
Composite Coating ◽  
Corrosion Behavior ◽  
Alkaline Solution ◽  
Chemical Deposition ◽  
Increasing Temperature ◽  
Electroless Ni ◽  
Better Than

The Ni-P/SiC composite coating was prepared by chemical deposition technique. The corrosion behavior of electroless Ni-P/SiC composite coating was investigated. The results show that the corrosion resistance of electroless composite coating decreased with the increasing SiC concentration in bath solution. There were some little pores among the composite coating and the pores would increased with the increasing SiC content among the coating, which made the corrosion resistance decreased. The corrosion rate increased with the increasing temperature of corrosion liquid. The corrosion resistance was improved for T gradient electroless Ni-P/SiC composite coating comparing with the single electroless composite coating whether the corrosion solution was acid solution or alkaline solution. The corrosion rate were less than 5 mg/cm2for all specimens in alkaline solution, which indicated that the corrosion resistance of electroless composite coating was better than that in acid solution.

Electrochemical evaluation of cr-mn austenitic stainless steel in aqueous sulphuric acid and influence of thiocyanate ions

2020 ◽  
Vol 67 (3) ◽  
pp. 281-293 ◽  
Author(s):  
Ankur V. Bansod ◽  
Awanikumar P. Patil ◽  
Sourabh Shukla
Keyword(s):  
Stainless Steel ◽  
Sulfuric Acid ◽  
Corrosion Rate ◽  
Acid Solution ◽  
Corrosion Behavior ◽  
Potentiodynamic Polarization ◽  
Steel Surface ◽  
Content Type ◽  
Polarization Test ◽  
Increasing Temperature

Purpose Low nickel austenitic stainless steel (ASS) has attracted much attention worldwide because of its economical price. This study aims to investigate the effect of different corrosive environments on the corrosion behavior of chrome-manganese (Cr-Mn) ASS. The tests were carried out as a function of H2SO4 concentrations, temperature and addition of ammonium thiocyanate (NH4SCN) (0.01 M). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were used to study the corrosion behavior of Cr-Mn ASS. It was observed that with increasing H2SO4 concentration, temperature and with the addition of NH4SCN solution, icorr, icrit and ipassive values increased. EIS data show decreasing charge transfer resistance value with increasing concentration and temperature. Higher corrosion rate with increasing temperature and concentration of H2SO4 is related to the anions (SO42−), which is responsible for reducing the stability of passive films. With the presence of 0.01 M NH4SCN thiocyanate (SCN− anion), there is a higher dilution of the passive film resulting in a higher corrosion rate. Energy-dispersive spectroscopy (EDS) analysis reveals the adsorption of sulfur on the surface in NH4SCN containing a solution. The significant presence of counter ions and the adsorbed sulfur species on the steel surface play a vital role in corrosion behavior. Design/methodology/approach All the experiments were performed on a 3 mm thick sheet of Cr-Mn ASS (202 ASS) in hot rolled condition. The samples were then annealed at 1,050°C for 1 h, followed by water quenching. For microstructural examination, they were electrochemically etched in 10 Wt.% oxalic acid solution at 1 amp for 90 s. A computer-controlled Potentiostat (Biologic VMP-300) was used. After the cell was set up, the working electrode (WE) was electrostatically cleaned at −1 V vs saturated calomel electrode (SCE) for 30 s to remove the air-formed film. Then, WE were allowed to attain stable open circuit potential (OCP) for 1 h, following by the EIS test and potentiodynamic polarization test. The polarization test was started from a cathodic potential (−1.2 V vs SCE) and continued up to an anodic potential (1.6 V vs SCE) a scan rate of 0.1667 mV/s. EIS experiment was conducted on the same instrument by using a sinusoidal AC signal of 10 mV in a frequency range of 1,000,000 to 0.01 Hz at OCP. Findings Potentiodynamic polarization graph shows that with the increase in sulphuric acid concentration. Increasing temperature from 20°C to 80°C in 0.5 M H2SO4 solution increases the corrosion rate (icorr) of Cr-Mn ASS. On the addition of 0.01 M NH4SCN to the sulfuric acid solution (0.1, 0.5 and 1 M) the corrosion rate increases drastically almost four to five times. EDS and XRD analysis shows the presence of sulfur over the oxide film and preferential site for dissolution of Cr and Mn at the steel surface when NH4SCN is added to the sulfuric acid solution. Originality/value A study on the corrosion behavior of Cr-Mn ASS is scanty according to the author’s knowledge. Therefore, the present study will investigate the corrosion behavior of Cr-Mn ASS on SO4−2 anions, temperature and the addition of SCN− ion in sulfuric acid.

scholarly journals The Corrosion Behavior of Sputter-Deposited Nanocrystalline W-Cr Alloys in Nacl and NaohaSolutions

1970 ◽  
Vol 25 ◽  
pp. 53-61
Author(s):  
Minu Basnet ◽  
Jagadeesh Bhattarai
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Corrosion Behavior ◽  
Chromium Content ◽  
Open Circuit ◽  
Nacl Solution ◽  
Corrosion Rates ◽  
Naoh Solution ◽  
Order Of Magnitude ◽  
Sputter Deposited

The corrosion behavior of the sputter-deposited nanocrystalline W-Cr alloys wasstudied in 0.5 M NaCl and alkaline 1 M NaOH solutions at 25°C, open to air usingimmersion tests and electrochemical measurements. Chromium metal acts synergisticallywith tungsten in enhancing the corrosion resistance of the sputter-deposited W-Cr alloys soas to show higher corrosion resistance than those of alloy-constituting elements in both 0.5M NaCl and 1 M NaOH solutions. In particular, the nanocrystalline W-Cr alloys containing25-91 at% chromium showed about one order of magnitude lower corrosion rates (that is,about 1-2 × 10-3 mm.y-1) than those of tungsten and chromium metals even for prolongedimmersion in 0.5 M NaCl solution at 25°C. On the other hand, the corrosion rate of thesputter-deposited W-Cr alloys containing 25-75 at % chromium was decreased significantlywith increasing chromium content and showed lowest corrosion rates (that is, 1.5-2.0 × 10-3 mm.y-1) after immersed for prolonged immersion in 1 M NaOH solution. The corrosion ratesof these nanocrystalline W-(25-75)Cr alloys are nearly two orders of magnitude lower thanthat of tungsten and more than one order of magnitude lower corrosion rate than that ofsputter-deposited chromium metal in 1 M NaOH solution. The corrosion-resistant of all theexamined sputter-deposited W-Cr alloys in 0.5 M NaCl solution is higher than in alkaline 1M NaOH solution at 25°C. Open circuit potentials of all the examined W-Cr alloys areshifted to more noble direction with increasing the chromium content in the alloys afterimmersion for 72 h in both 0.5 M NaCl and 1 M NaOH solutions at 25°C, open to air.Keywords: Sputter deposition, nanocrystalline W-Cr alloys, corrosion test, electrochemicalmeasurement, NaCl and NaOH solutions.DOI:  10.3126/jncs.v25i0.3300Journal of Nepal Chemical Society Volume 25, 2010 pp 53-61

The Influence of Sn Addition on the Corrosion Behavior of Mg-5Al-1Zn Alloy

2009 ◽  
Vol 620-622 ◽  
pp. 153-156 ◽  
Author(s):  
Kyung Chul Park ◽  
Byung Ho Kim ◽  
Jong Jin Jeon ◽  
Yong Ho Park ◽  
Ik Min Park
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Corrosion Behavior ◽  
Volume Fraction ◽  
Secondary Phases ◽  
Nacl Solution ◽  
High Hydrogen ◽  
Hydrogen Overvoltage ◽  
Mg2sn Phase ◽  
Superior Corrosion Resistance

In the present work, the effect of Sn addition on the corrosion behavior of Mg–5Al–1Zn alloys was investigated. Microstructure, potentiodynamic polarization and immersion tests were carried out in 3.5% NaCl solution of pH 7.2 to estimate the corrosion behavior of AZ51 alloys with and without Sn addition. Mg17Al12 and Mg2Sn phases were mainly precipitated in inter-dendrite structures. With increasing the Sn content, the volume fraction of the Mg2Sn phase was increased and coarsening tendency was observed. The corrosion resistance was increased by Sn addition. Especially, the AZ51-5wt.%Sn alloy characterized the superior corrosion resistance among the four alloys. The Sn is known for a high hydrogen overvoltage and the secondary phases effectively formed the network structure, resulting in a drastically decreasing corrosion rate of AZ51 alloy.

Characterization and corrosion behavior of electroless Ni-Mo-P/Ni-P composite coating in CO2/H2S/Cl− brine: Effects of Mo addition and heat treatment

2020 ◽  
Vol 403 ◽  
pp. 126416
Author(s):  
Jiankuan Li ◽  
Chong Sun ◽  
Morteza Roostaei ◽  
Mahdi Mahmoudi ◽  
Vahidoddin Fattahpour ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Composite Coating ◽  
Corrosion Behavior ◽  
Electroless Ni

Influences of Zinc Content and Solution Heat Treatment on Microstructure and Corrosion Behavior of Mg-Zn Binary Alloys

CORROSION ◽  
10.5006/3672 ◽  
2020 ◽  
Author(s):  
Dinh Pham ◽  
Sachiko Hiromoto ◽  
Equo Kobayashi
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Corrosion Behavior ◽  
Volume Fraction ◽  
Galvanic Corrosion ◽  
Zinc Content ◽  
Eutectic Cell ◽  
Zn Content ◽  
Cast Alloys

The influences of Zn content and heat treatment on microstructure and corrosion behavior of Mg-xZn (x=1, 3, 5 and 7 wt.%) alloys were studied. (α-Mg + MgZn) eutectic cells and Zn-segregated regions were formed in the as-cast alloys. The Zn-rich phases acted as micro-cathodes in galvanic corrosion. Volume fraction of the Zn-rich phases increased with Zn content of the as-cast alloys, leading to a decrease in corrosion resistance. The corrosion rate of the as-cast alloys increased by 4 times with an increase of the volume fraction of eutectic cell from 0.07 vol.% of Mg-1Zn alloy to 2.18 vol.% of Mg-5Zn alloy. The corrosion rate of Mg-7Zn alloy with 2.87 vol% eutectic cells was 2 times higher than that of Mg-5Zn alloy. The Zn-rich phases dissolved by the T4 treatment and only the T4-treated Mg-7Zn alloy obviously showed eutectic cells of 1.73 vol.%. The polarization resistance (Rp) of the T4-treated Mg-1, 3 and 5Zn alloys was 2-10 times higher than that of the as-cast alloys. The T4-treated Mg-7Zn showed similar Rp to the as-cast Mg-5Zn alloy. Consequently, the volume fraction of Zn-rich phases dominated the corrosion resistance of Mg-xZn alloys.

scholarly journals Effect of Minor Alloying Elements on the Corrosion Behavior of Fe40Al in NaCl-KCl Molten Salts

2012 ◽  
Vol 2012 ◽  
pp. 1-7 ◽  
Author(s):  
G. Salinas ◽  
J. G. Gonzalez-Rodriguez ◽  
J. Porcayo-Calderon ◽  
V. M. Salinas-Bravo ◽  
M. A. Espinoza-Medina
Keyword(s):  
Weight Loss ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Corrosion Behavior ◽  
Molten Salts ◽  
Electrochemical Techniques ◽  
The Other ◽  
Type Stainless Steel ◽  
Waste Gasification

The hot corrosion behavior of Fe40Al intermetallic alloyed with Ag, Cu, Li, and Ni (1–5 at.%) in NaCl-KCl (1 : 1 M) at 670°C, typical of waste gasification environments, has been evaluated by using polarization curves and weight loss techniques and compared with a 304-type stainless steel. Both gravimetric and electrochemical techniques showed that all different Fe40Al-base alloys have a much higher corrosion resistance than that for stainless steel. Among the different Fe40Al-based alloys, the corrosion rate was very similar among each other, but it was evident that the addition of Li decreased their corrosion rate whereas all the other elements increased it. Results have been explained in terms of the formation and stability of an external, protective Al2O3layer.

Investigation on corrosion performance of multilayer Ni-P/TiO2 composite coating on steel

2016 ◽  
Vol 23 (3) ◽  
pp. 309-314
Author(s):  
M. Edwin Sahayaraj ◽  
J.T. Winowlin Jappes ◽  
I. Siva ◽  
N. Rajini
Keyword(s):  
Corrosion Resistance ◽  
Mild Steel ◽  
Corrosion Behavior ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Multilayer Coating ◽  
Electroless Nickel ◽  
Corrosion Mechanism ◽  
Corrosion Performance ◽  
Electroless Ni

AbstractElectroless nickel coating treatment improves the corrosion resistance of mild steel. This work aims at studying the corrosion behavior of electroless Ni-P/TiO2 composite and multilayer coatings applied to the mild steel substrate as their as-plated state and furnace annealed at various temperatures and compared both the coatings’ corrosion performance. The corrosion behavior of the deposits was evaluated by potentiodynamic polarization studies in 3.5 wt% sodium chloride solution. The results showed that the corrosion resistance of the multilayer coating was two times higher compared to the composite coatings. Further, the corrosion mechanism was discussed in terms of microstructure, phase transformation, grain size, and microstrain.

Study on Corrosion Resistance of Cr-Containing P110 Steel

2013 ◽  
Vol 740 ◽  
pp. 608-611 ◽  
Author(s):  
Ming Hua Liang ◽  
Zhi Yong Pan ◽  
Xiang Zhang
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Product ◽  
Corrosion Behavior ◽  
Local Corrosion ◽  
Effect Of Temperature ◽  
Corrosion Rates ◽  
P110 Steel ◽  
Better Than

The influence of Cr on corrosion behavior of P110 steel was studied in the simulated CO2 environment. The result demonstrated that the Cr cant change the effect of temperature on P110 steel. The corrosion rates of the two kinds of materials reached the peak at 90°C. The temperature has dual effects on corrosion, which caused the adhesive and productivity of corrosion product formed up 90°C are better than that formed below 90°C; The adding of Cr in the P110 steel can prohibit the local corrosion to occur.

scholarly journals CORROSION BEHAVIOR OF THE ELECTROLYTIC TERNARY COBALT ALLOYS WITH Mo(W) AND Zr IN ALKALINE SOLUTION

2019 ◽  
Vol 85 (12) ◽  
pp. 96-109
Author(s):  
Maryna Ved’ ◽  
Nikolay Sakhnenko ◽  
Tatyana Nenastina ◽  
Iryna Yermolenko ◽  
Valerya Proskurina ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Alkaline Solution ◽  
Total Content ◽  
Ternary Alloys ◽  
X Ray Diffraction ◽  
High Electrical Resistivity ◽  
Diffraction Patterns ◽  
Electrolytic Alloys ◽  
Zr Alloys

The ternary Co–Mo–W(Zr) coatings with total content of refractory metals of 30–40 wt.%, and Co–W–Zr alloys (12–26 wt.%) are deposited from pyrophosphate-citrate electrolytes in pulse regime. The composition of the coatings as well as the surface morphology depends on the current density. The X-ray diffraction patterns reflect the amorphous-and-crystalline ternary alloys structure. Phases of α-Co, Co–Mo intermetallic compounds, and traces of metallic molybdenum were detected in the Co–Mo–Zr coatings. Phase composition of Co–Mo–W deposits differs by emergence of Co7W6 phase and traces of metallic tungsten, and there is no metallic W in Co–W–Zr electrolytic alloys. The corrosion behavior of ternary coatings in alkaline medium studied by EIS shows that Co–Mo–Zr alloys are characterized by highest corrosion resistance among deposited coatings due to presence of metallic molybdenum and stoichiometric ZrO2 with both high electrical resistivity and chemical stability. The coatings  Co–Mo–W and Co–Mo–Zr containing phases of Mo or W are characterized by higher corrosion resistance as compared with that without metallic molybdenum and tungsten. The cyclic voltammetry data confirm stability of ternary coatings in alkaline solution under anodic polarization. Such properties as well as the developed globular surface make materials promising for use as anodes in fuel cells in particular based on alkali electrolytes.

scholarly journals Corrosion Behavior of 3% Cr Casing Steel in CO2-Containing Environment: A Case Study

2018 ◽  
Vol 11 (1) ◽  
pp. 1-13 ◽  
Author(s):  
Lin Xu ◽  
Jie Xu ◽  
Ming-biao Xu ◽  
Si-yang Li ◽  
Shuai Liu ◽  
...  
Keyword(s):  
Corrosion Rate ◽  
Corrosion Product ◽  
Corrosion Behavior ◽  
Exposure Time ◽  
Corrosion Products ◽  
Localized Corrosion ◽  
Internal Corrosion ◽  
Tafel Polarization ◽  
Water Cut ◽  
Increasing Temperature

Introduction: The production casing of 3% Cr steel has encountered severe internal corrosion in Huizhou Oilfield. To disclose corrosion behavior of inner casing, a series of corrosion exposure tests were systematically conducted on 3% Cr coupons in terms of in-field conditions. Material and Methods: Influence of exposure time, temperature, and water-cut on the CO2 corrosion of 3% Cr steel was investigated, and analyses on weight loss, composition and morphology of corrosion product, and Tafel polarization curves were further carried out. Result: The results showed that the corrosion rate of 3% Cr steel increased with increasing temperature, but such trend descended when the temperature exceeded 65°C due to formation of an compact and adherent corrosion product film on the surface of 3% Cr coupons. While varying exposure time from 7 days to 14 days, the corrosion rate decreased, and the Cr and O enrichment was determined in the corrosion products. The corrosion rate of 3% Cr steel increased with a continuous increment of water-cuts, especially when the water-cut was larger than 40%. Conclusion: The localized corrosion can happen at the lower water-cut due to the presence of amorphous films. The main corrosion products were FeCO3, Cr5O12, Fe2O3, and Fe-Cr. Entry of CO2 to the simulated formation water caused an increase in the anodic Tafel slope, and accelerated dissolution of 3% Cr steel.

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