Virtual Instrument-Based Cable and Harness Test System Hardware Design and Development

2011 ◽  
Vol 301-303 ◽  
pp. 970-976
Author(s):  
Qi Wang

The virtual instruments utilize the powerful graphic environment and on-line help of computer to establish the virtual instrument panel and control the instrument, analyze and display the data, replace the traditional instruments and change their using modes, improve their functions and efficiency. This system utilized the virtual instruments technology, and PC/104 bus-based embedded data acquisition to develop the cable and harness test hardware system.

2021 ◽  
Author(s):  
José R. Serrano ◽  
Luis Miguel García-Cuevas ◽  
Vishnu Samala ◽  
Juan Antonio López-Carrillo ◽  
Holger Mai

Abstract During the last decade, increasingly advanced turbocharger models have been developed for sizing, engine matching and one-dimensional modeling. This work goes further and, instead of using these models for turbocharged engines design or analysis, it implements them in the data acquisition and control system of a turbocharger gas stand. This way, interesting new capabilities arise. The paper shows that there are important synergies between advanced turbocharger gas stand data acquisition and control systems and the modern turbocharger holistic models that have not been deeply exploited until now. They can be summarized as: on-line heat fluxes analysis, in-situ outlier testing points detection, testing time saving and using digital-twin techniques to monitor turbocharger health during testing.


2014 ◽  
Vol 8 (1) ◽  
pp. 839-845 ◽  
Author(s):  
Wu Weibin ◽  
Feng Yue ◽  
Du Junyi ◽  
Xu Pengbo ◽  
Feng Yunlin ◽  
...  

New standards in the automotive industry highlighted the situation of the actual operation of the alternator and a variety of harsh environment simulation limit test. Using new standards in the automotive industry as a guide, this article presents a virtual instrument based on the durability of automobile generator integrated test system. The design adopt virtual instrument technology in designing the system, Graphic language, LabVIEW is applied in writing measure-control program. The system uses a lot of features on LABVIEW, including Data acquisition, control of serials port, etc. Test implementation uses the host computer via RS232 and RS485 communication port and the data acquisition card, NI PCI- 6221, to control the frequency hybrid motor, temperature control box, electronic loads and other intelligent devices, and to simulate a variety of automotive alternator working conditions and real-time monitoring to monitor the status of generators. Using this system, two separate automobile alternators can be tested in terms of high-speed vehicle impact and high temperature durability test and electrical performance test and other tests at the same time. As a result, the generator speed measurement error is within 1%, the control error is within 2%, voltage and current measurement errors were within 0.5% and 0.4%, which meets the requirements.


2010 ◽  
Vol 437 ◽  
pp. 502-506 ◽  
Author(s):  
Yu Xue Chen ◽  
Jian Liu

A system for on-line measurement and sorting of ball bearings is presented in this paper. The structures and functions of its automatic testing mechanics and control system are described in detail. The system sorts the tested bearings into four grades by measured values of vibration parameters such as root-mean-square value, peak value, crest factor and kurtosis. Its stability of indication values is between ± 1.0 dB. The mechanism generating abnormal sounds of bearings is also investigated emphatically and the characteristics of abnormal sound signals are described on the basis of vibration model of tested bearing.


2013 ◽  
Vol 748 ◽  
pp. 681-684
Author(s):  
Yin Han Gao ◽  
Rui Min Zhou ◽  
Kai Yu Yang ◽  
Bing Song

This article describes the research and development of automatic switch test and control system. It introduces the hardware structure of the test system, designs and builds the signal conditioning circuit. Applying of virtual instrument design software to achieve the purpose of control the system, and acquisition and processing of test data. And take some effective measures to curb the noise interference signals. The experimental results show that the system can fulfill accurately online monitoring for the parameters in the test process. The test results can be used as a standard to determine whether the switch qualified.


2013 ◽  
Vol 694-697 ◽  
pp. 1202-1206
Author(s):  
Yi Lin Zhou ◽  
Tong Hua Zhang ◽  
Bin Gong

Based on the use of exiting testing equipment research, summarize the request of detection and analyze the existing problems. According to the signal characteristics of the aero-engine synthesis adjuster, designed a kind of test system based on virtual instrument for it, and developed a software system used for the adjuster in situ detection and offline testing. National Instruments launched Compact RIO platform. Adopted this platform as hardware system can realize test system open and integration designed very well, and simulated sensors for the offline test part of the system. This test system realized parameters calibrating, channel testing and fault diagnosis function etc. for the adjuster.


2011 ◽  
Vol 322 ◽  
pp. 291-295 ◽  
Author(s):  
Hua Zhao

With piezoelectric acceleration sensor, charge voltage filter amplifier, data acquisition card, PC and vibration experiment table for hardware development platform, and LABVIEW for software development platform, virtual instrument technology was applied to the design of mechanical vibration test system. This test system mainly consists of data acquisition, time domain analysis, amplitude domain analysis, frequency domain analysis, time-frequency analysis module. Experimental results indicate: The system not only can perform real-time data acquisition of multiple channels signal, waveform display, data storage, signal analysis, playback measurement and output printing etc, but also has good expansibility, high speed, high accuracy and friendly interface. It is suitable for engineering personnel and laboratory use.


2014 ◽  
Vol 521 ◽  
pp. 108-112
Author(s):  
Yong Gui Dou ◽  
Ai Guo Chen ◽  
Shi Yong Wang ◽  
Xun Zeng Yin ◽  
Qian Wang

In view of the present, the data acquisition system of the fault monitoring system is not perfect, so the data acquisition module of mechanical fault system of wind power generator is developed based on DSP, which better improves the on-line monitoring system. Firstly, the paper introduces the working principle of the module and the selection principle of set measuring point and monitoring point. Then, it introduces the design of hardware system in detail.


2012 ◽  
Vol 522 ◽  
pp. 731-735
Author(s):  
Sheng Yi Chen ◽  
Gui Tang Wang ◽  
Ying Ge Li

Aiming at the problem that the quality of fans control circuit board is not stable, this paper designs and develops of multiparameter networked reliability testing system of eclectic fans circuit board based on the virtual instrument Labview. This system adopts distributed structure, which consists of three parts: the measurement and control node, virtual instrument PC, interference sources. The sensing nets measurement and control node with embedded processor, controls test model,process,jamming signals voltage and frequency of circuit interference source, and real-time online collects parameters of control circuit boards key components on operation process ,such as, voltage and temperature, and then through the sensor network sends those dates to Labview virtual instrument machine. The Labview software does display storage, and comprehensive analysis of operation. The application shows that the system can accurately and rapidly acquire circuit board components parameters, operate stably and reliably, and play an important auxiliary function to find the products quality problem and improve the circuit board design.


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